North Star 165620 User manual

Generator Wheel Kit
Item # 165620, 165621
For use on: 165601, 165603, 165604,
165605, 165606, 165607
M165620E.4
OWNER’S MANUAL
Ref.
Part #
Description
Used on
Qty
Ref.
Part #
Description
Used On
Qty
1
82021
5/16” washer (reuse from gen.)
4
13
15431
Large rubber foot
All
2
2
82301
Star washer (reuse from gen.)
4
14
786756
Lanyard
All
2
3
791834
Axle
165620
1
15
82027
3/8” nyloc nut
All
2
785398
165621
4
788813
Wheel
2
16
785459
Handle
All
2
5
305200
Wheel retainer
2
17
30747
Grip
All
2
6
82018
5/16” x 2” bolt (reuse from gen.)
4
18
82106
3/8” x 2-1/2” bolt
All
2
7
785395
Axle mount
165620
2
19
2215
Small rubber bumper
All
2
8
82019
5/16” flange nut
165620
10
20
82232
1/4” x 3/4” self-tapper
All
2
165621
8
All
9
82019
5/16” flange nut (reuse from gen.)
4
21
38070
3/8” x 2-1/2”
cotterless pin
All
2
10
82015
5/16” x 3/4” bolt
165620
8
22
82021
Flat washer
All
10
165621
6
All
11
785423
Leg
165620
2
23
791782
Axle Washer
165620
2
785296
165621
24
797115
Spacer
165621
2
12
82016
5/16” x 1” bolt
165620
2
82017
5/16” x 1-1/2” bolt
165621
2
165621
165620

2
STEP 1
•Open hardware bag and separate the components.

3
STEP 2
•Secure generator on blocks at least 7”
tall. Make sure the space between the
holes for the axle is not obstructed.
STEP 3a
Item # 165620 only
1. Remove 5/16” x 2” bolt, star washer, flat washer
and 5/16” nut from generator base.
2. Attach axle mount to frame reusing 5/16” x 2”
bolt, star washer, 5/16” washer, in addition to
5/16” x 3/4” bolt and 5/16” nuts as shown.
3. Attach second axle mount on to frame, repeating
axle to frame fastener installation.
4. Install one wheel retainer onto axle so it is flush
with the axle end. Tighten with a 5/32” hex
driver.
5. Slide one wheel onto the axle, so that the offset
hub is opposite the wheel retainer.
6. Slide one axle washer onto axle
7. Slide the axle through the holes on both axle
mounts.
8. Slide the second axle washer onto axle.
9. Slide the second wheel on to the axle.
Wheel offset hub should face the
generator.
10. Install other wheel retainer onto axle so it
is flush with the axle end. Tighten with a
5/32” hex driver.
Note: Tires may require periodic inflation.
Ref.
Part #
Description
1
82021
5/16” washer (reuse from gen.)
2
82301
Star washer (reuse from gen.)
3
791834
Axle
4
788813
Wheel
5
305200
Wheel retainer
6
82018
5/16” x 2” bolt (reuse from gen.)
7
785395
Axle mount
8
82019
5/16” flange nut
10
82015
5/16” x 3/4” bolt
23
791782
Axle Washer

4
STEP 3b
Item 165621 only
1. Install one wheel retainer onto axle so it is flush with
the axle end. Tighten with a 5/32” hex driver.
2. Slide one wheel onto the axle, so that the
offset hub is opposite the wheel retainer.
3. Slide the axle through the holes on both sides
of the base.
4. Slide the second wheel on to the axle. Wheel
offset hub should face the generator.
5. Install other wheel retainer onto axle so it is
flush with the axle end. Tighten with a 5/32”
hex driver.
Note: Tires may require periodic inflation.
STEP 4a
Item 165620 only
1. Attach the large rubber foot to the leg using 5/16”
x 1” bolt and 5/16” flange nut.
2. Remove 5/16” x 2” bolt, star washer, 5/16”
washer and 5/16” nut from generator base.
3. Attach leg to generator base using the fasteners
removed plus (3) 5/16” x 3/4” bolts, flat washers
and 5/16” nuts.
4. Repeat steps for other leg.
Ref.
Part #
Description
3
785398
Axle
4
788813
Wheel
5
305200
Wheel retainer
Ref.
Part #
Description
1
82021
5/16” washer (reuse from gen.)
2
82301
Star washer (reuse from gen.)
6
82018
5/16” x 2” bolt (reuse from gen.)
9
82019
5/16” flange nut (reuse from gen.)
10
82015
5/16” x 3/4” bolt
11
785423
Leg
12
15431
Large rubber foot
13
82016
5/16” x 1” bolt (165620)

5
STEP 4b
Item 165621 only
1. Attach the large rubber foot to the leg using 5/16”
x 1-1/2” bolt and 5/16” flange nut. If installing a
165621 on a 165605, 165606, 165607 Rev V or
later, place the spacer between the rubber foot and
the leg. Revision letter can be found on the serial
number decal refer to the figure to the right for its
location.
2. Remove 5/16” x 2” bolt, star washer, 5/16”
washer and 5/16” nut from generator base.
3. Attach leg to generator base using the fasteners
removed plus (3) 5/16” x 3/4” bolts, flat washers
and 5/16” nuts.
4. Repeat steps for other leg.
Ref.
Part #
Description
1
82021
5/16” washer (reuse from gen.)
2
82301
Star washer (reuse from gen.)
6
82018
5/16” x 2” bolt (reuse from gen.)
9
82019
5/16” flange nut (reuse from gen.)
10
82015
5/16” x 3/4” bolt
11
785296
Leg (165621)
12
15431
Large rubber foot
13
82017
5/16” x 1.5” bolt (165621)
14
797115
Spacer
Serial Number Decal

6
STEP 5
1. Install grip onto handle.
2. Attach small bumper to handle with 1/4” x 3/4”
self-tapper.
3. Insert (1) 3/8” x 2-1/2” bolt through (1) flat
washer and through one end of lanyard as shown.
Attach 3/8” cotterless pin to other end of lanyard.
4. Install handle to generator using 3/8” x 2-1/2”
bolt, (4) flat washers and (1) 3/8” nyloc nut until
washers press against tube walls.
5. Repeat steps for other handle.
6. Insert cotterless pin through bottom hole of arm so
handle doesn’t fold up while in use.
Any Questions, Comments, or Problems
Call NorthStar Product Support 1-800-270-0810
Ref.
Part #
Description
14
786756
Lanyard
15
82027
3/8” nyloc nut
16
785459
Handle
17
30747
Grip
18
82106
3/8” x 2-1/2” bolt
19
2215
Small rubber bumper
20
82232
1/4” x 3/4” self-tapper
21
38020
3/8” x 2-1/2” cotterless pin
22
82021
Flat washer

7
Dear Valued Customer:
The NorthStar Product you just purchased is built with the finest material and craftsmanship. Use this product properly and
enjoy the benefits from its high performance. By purchasing a NorthStar product, you show a desire for quality and durability.
Like all mechanical equipment this unit requires a due amount of care. Treat this unit like the high quality piece of machinery it
is. Neglect and improper handling may impair its performance. Please thoroughly read the instructions and understand the
operation before using your product.
Limited Warranty
NorthStar shall warranty any piece of equipment manufactured, or parts of equipment manufactured, to be free from defects in
material or workmanship for a period of 2 years from the date of purchase by user. This warranty applies to the original
purchaser of the equipment and is non-transferable. Verification of purchase is the responsibility of the buyer. Parts will be
replaced or repaired at no charge, except when the equipment has failed due to lack of proper maintenance. Any misuse, abuse,
alteration or improper installation or operations will void warranty. Determining whether a part is to be replaced or repaired is
the sole decision of NorthStar.
NOTE: Some services performed by parties other than NorthStar may void warranty.
This warranty covers parts only. It will not provide for replacement of complete products due to defective parts. Components
not manufactured by NorthStar such as engines are guaranteed by their manufacturer and can be serviced at factory-authorized
locations near you. Any costs incurred due to replacement or repair of items outside of a NorthStar approved facility is the
responsibility of the buyer and not covered under warranty. NorthStar can supply you with the service center location in your
area.
This warranty specifically excludes the following; failure of parts due to damage caused by accident, fire, flood, windstorm, acts
of God, applications not approved by NorthStar in writing, corrosion caused by chemicals, use of replacement parts which do
not conform to manufacturer’s specifications, and damage caused by vandalism. Additional exclusions: loss of running time,
inconvenience, loss of income, or loss of use, including any implied warranty of merchantability of fitness for a specific use.
Warranty does not cover items subject to normal wear such as tires, receptacles or any part subject to direct physical contact by
the public. This warranty does not cover any personal injury or damage to surrounding property caused by failure of any part.
This warranty is in lieu of any other warranty expressed or implied and NorthStar assumes no other responsibility or liability
outside that expressed within this warranty.
Please fill in the following information and have it on hand when you call in a warranty claim.
Customer Number: ______________________________________________________________
Date of Purchase: _______________________________________________________________
NorthStar Serial Number: _________________________________________________________
Item Number: __________________________________________________________________

8
Manufactured by
Northern Tool + Equipment Co., Ltd.
Burnsville, MN 55306
NorthernTool.com
WARNING: This product can expose you to Naphthalene, which is
known to the State of California to cause cancer.
For more information go to www.P65Warnings.ca.gov.