Northern lights Lugger p984 User manual

P984

For Models: M984K, ML984, L984,

M30C, M984W and M33CW

OPERATOR’SMANUAL

Marine Generators | Marine Diesel Engines | Land-Based Generators

Diesel engine exhaust and some of its constitu-

ents are known to the State of California to cause

cancer, birth defects, and other reproductive harm.

— CALIFORNIA —

Proposition 65 Warning:

Northern Lights

4420 14th Avenue N.W.

Seattle, WA 98107

Tel: (206) 789-3880

Fax: (206) 782-5455

the Northern Lights logo are trademarks of

Northern Lights, Inc.

Printed in U.S.A.

PART NO.: P984 09/05

P984 09/05

GROUP 5 - ELECTRICAL SYSTEM

Engine.....................................................0 - 5

Dual Station Relay Board...............................6

Circuit Breaker & Relay Assembly..................7

Stop Solenoid & Mounting.............................8

Alternator Mounting...............................9 - 10

Alternator ............................................11 - 13

Starter ........................................................14

Control Panels......................................15 - 25

Belt Guard...........................................26 - 30

GROUP 6 - GASKET SETS

Gasket Sets..........................................................1

GROUP 7 - GEAR AND ADAPTER SETS

Gear & Adapter.............................................0 - 3

GROUP 8 - FRAME & MOUNTING

Base Frame Assemblies..............................0 - 3

Front Engine Mounts .....................................4

Lifting Eye....................................................5

GROUP 9 - ACCESSORIES

GROUP 9 - & OPTIONAL EQUIPMENT

PTO Adapter............................................0 - 1

Electric Clutch .............................................. 2

Oil Drain Kit.................................................3

Low Oil Level Switch....................................4

Water Level Switch........................................5

Pre-Alarm Switches.......................................6

Raw Water Flow Switch................................. 7

GROUP 1 - ENGINE

Cylinder Block ........................................0 - 1

Crankshaft, Pistons & Connecting Rods......2 - 5

Flywheel & Housing ..................................... 6

Lubrication System...................................7 - 8

Timing Cover................................................9

Camshaft & Valve Train........................10 - 13

Cylinder Head & Valve Cover................14 - 15

Oil Drain Kit...............................................16

GROUP 2 - INTAKE & EXHAUST SYSTEM

Air Intake & Intake Noise Reduction..........0 - 3

Intake Manifold.............................................4

Air Inlet .......................................................5

Exhaust Manifold .........................................6

Wet Exhaust Elbow........................................ 7

Dry Exhaust Elbow........................................8

GROUP 3 - COOLING

Expansion Tank & Thermostat Housing........... 1

Heat Exchanger & Mounting.......................... 2

Heat Exchanger Assembly..............................3

Coolant Pump ............................................... 4

Keel Cooling Outlet.......................................5

Raw Water Pump & Mounting........................ 6

Raw Water Pump Detail.................................7

GROUP 4 - FUEL SYSTEM

Injectors & Lines .....................................0 - 1

Injection Pump & Piping...........................2 - 3

Fuel Filter & Piping .................................4 - 5

Fuel System .................................................6

Coast Guard Approved Fuel System................7

Fuel Feed Pump Assembly .............................8

Proprietary Information

This publication is the sole property of Alaska Diesel Electric, Inc.

It may not be reproduced in whole or part without the expressed written permission of Alaska Diesel Electric, Inc.

Please read thoroughly before aempting to use this manual:

Table of Contents.......................................................................................................................................I

Model Designation & Serial Numbers.........................................................................................................II

Reading a Parts Page................................................................................................................................III

able of Contents

PARTS CATALOG

for Models M984K, ML984, L984, M30C, M33C,

M984W, and M33CW

P984 09/05

Model Designation

M - L 984 C W

M- Northern Lights marine

generator set

L- Lugger propulsion engine

Model number of engine block

Bore Cylinders

98 mm 4

Additional letters

designate a series within

a model number.

Northern Lights marine diesel generator set

with a 984 engine and a PX-332K generator.

M984K

Lugger propulsion engine with a 984 engine.

L984

NORTHERN LIGHTS

Northern Lights generator sets with PSL generators have two data plates and two serial numbers. One serial

number is for the generator end, and it is found on the Generator End Data Plate. The other serial number,

found with the Generator Set Data Plate, should be used when ordering parts for sets using PSL

generators. Units with PXK generators have just one plate. Serial numbers for Northern Lights units are

eight digits in length (e.g. 1234-5678).

LUGGER

When ordering Lugger parts, please refer to the serial number located on the ﬂywheel housing.

MODELS INCLUDED

This manual covers the operating instructions for

M984K, ML984, L984, M33C, M984W, and M33CW which use the 984 engine.

Model Numbers

Model numbers give the unit's application, block model, aspiration, and RPM:

Serial Numbers

Lugger Serial Number

Generator Set Serial Number

for units with PX K and PSL

generators

Generator End Serial Number

for units with PSL generators

Northern Lights marine diesel generator set

with a 984 engine and a PSL generator.

ML984

Northern Lights 33 kW commercial grade

marine diesel generator set.

M33C

Designates a new

winding in the

generator.

=Northern Lights marine diesel generator set with

a 984 engine and a PX-332K2 generator.

M33CW =Northern Lights marine diesel generator set with

a 984 engine and a PX-332K2 generator.

M984W

P984 09/05

REFERENCES:

1. Grouping section title. 7. Quantity of parts used.

2. Model designation of equipment that uses parts 8. Description of each component part.

listed on this page. 9. Serial number of unit the part ﬁts.

3. Title and description of assembly. 10. Assembly or kit designated by Key 0 or ••/•.

4. Drawing numbers that correspond to key 11. Grouping index number.

column numbers for parts identiﬁcation. 12. Page number within the grouping index.

5. Key column for locating parts shown on drawing. 13. Manual title.

6. Part number. 14. Page publication date.

NOTE: Arrows always point toward the front of the engine.

III

ELECTRICAL SYSTEM

Reading a Parts Page

IMPORTANT:

Before selecting parts, be sure that you are choosing parts from the correct page.

Check the model designation at the page top.

Do not use this illustration for parts purchasing.

789

P844 06/96

5-2

0 185046210 1 Alternator Assembly -

1 185446219 1 Flywheel, complete -

2 185446217 1 Plate, complete -

3 185716200 1 Plate -

4 185446218 1 Stator, complete -

5 040126210 2 Bearing -

6 020210010 1 Nut -

7 027100010 1 Spring washer -

8 026100010 1 Washer -

9 185446220 1 Clamp -

10 015140408 1 Screw -

11 015140425 2 Screw -

12 199236510 1 Collar -

ALTERNATOR ASSEMBLY: M - NL844

1211

KEY PART NUMBER QTY. DESCRIPTION SERIALNUMBER

P984 09/05

GROUP 1 – ENGINE

1 - 0

Cylinder Block

KEY PART NUMBER QTY DESCRIPTION ENGINE BLOCK S/N

1 11401-78700-71 1 Cylinder Block Assembly up to S/N - 0042812

2 11461-78700-71 4 Cylinder Liner

(Dry Type) (Mark A) -

11461-78701-71 4 Cylinder Liner

(Dry Type) (Mark B) -

11475-78300-71 ** Liner Shim T = 0.05" (not shown) -

11476-78300-71 ** Liner Shim T = 0.10" (not shown) -

3 90105-14950-71 10 Bolt -

4 90253-15950-71 2 Pin -

5 90360-14950-71 2 Expansion Plug -

6 96411-45000 2 Expansion Plug -

7 90331-55950-71 1 Plug -

8 96411-43500 7 Expansion Plug -

9 90250-08120 6 Pin -

10 90345-51003 1 Plug -

11 90250-06068 2 Pin -

12 96431-53828 1 Drain Cock

(includes Key #13) -

13 96432-23814 1 Drain Cock Plug -

14 90341-10002 1 Plug -

15 90430-10027 1 Gasket -

16 11459-78301-71 1 Dipstick Tube Support -

17 11452-78301-71 1 Dipstick Tube -

18 15301-78700-71 1 Dipstick -

**As required.

P984 01-00: 1105

P984 09/05

GROUP 1 – ENGINE

1 - 1

Cylinder Block

KEY PART NUMBER QTY DESCRIPTION ENGINE BLOCK S/N

1 11401-78702-71 1 Cylinder Block Assembly (includes Pressure Relief Valve & from S/N 0042813 -

standard Crankshaft Bearings)

2 11461-78700-71 4 Cylinder Liner (Dry Type) (Mark A) -

11461-78701-71 4 Cylinder Liner

(Dry Type) (Mark B) -

11475-78300-71 ** Liner Shim T = 0.05" (not shown) -

11476-78300-71 ** Liner Shim T = 0.10" (not shown) -

3 90105-14950-71 10 Bolt -

4 90253-15950-71 2 Pin -

5 90360-14950-71 2 Expansion Plug -

6 96411-45000 2 Expansion Plug -

7 90331-55950-71 1 Plug -

8 96411-43500 7 Expansion Plug -

9 90250-08120 6 Pin -

10 90345-51003 1 Plug -

11 90250-06068 2 Pin -

12 96431-53828 1 Drain Cock

(includes key #13) -

13 96432-23814 1 Drain Cock Plug -

14 90341-10002 1 Plug -

15 90430-10027 1 Gasket -

16 11459-78301-71 1 Dipstick Tube Support -

17 11452-78301-71 1 Dipstick Tube -

18 15301-78700-71 1 Dipstick -

**As required

P984 01-00: 1105

P984 09/05

1 - 2

GROUP 1 – ENGINE

Crankshaft, Pistons & Connecting Rods

P984 01-02: A-5201 / B-3989 + 1301

P984 09/05

1 - 3

GROUP 1 – ENGINE

Crankshaft, Pistons & Connecting Rods

KEY PART NUMBER QTY DESCRIPTION ENGINE BLOCK S/N

20 13201-78300-71 4 Connecting Rod Assembly up to S/N - 0042812

20A 90384-32951-71 4 Wrist Pin Bushing -

20B 13265-68010 8 Connecting Rod Bolt -

20C 90179-12015 8 Nut -

21 13101-78700-71 4 Piston Assembly, Standard

(includes Key #21A) -

13103-78700-71 4 Piston Assembly, 0.50 mm O/S (includes Key #21A) -

13105-78700-71 4 Piston Assembly, 1.00 mm O/S (includes Key #21A) -

21A 90521-34004 8 Snap Ring -

30 13204-78300-71 1 Connecting Rod Bearing Set, 0.25 mm, Undersize -

13205-78300-71 1 Connecting Rod Bearing Set, 0.50 mm, Undersize -

13206-78300-71 1 Connecting Rod Bearing Set, 0.75 mm, Undersize -

13207-78300-71 1 Connecting Rod Bearing Set, 1.00 mm, Undersize -

30A 13041-68040-01 4 Connecting Rod Bearing, Mark 1 - Standard -

13041-68040-02 4 Connecting Rod Bearing, Mark 2 - Standard -

Note: Standard size connecting rod bearings must be

Note: matched to rods stamped with Mark 1 or Mark 2.

31 11704-78700-71 1 Main Bearing Set, 0.25 mm, Undersize -

11705-78700-71 1 Main Bearing Set, 0.50 mm, Undersize -

11706-78700-71 1 Main Bearing Set, 0.75 mm, Undersize -

11707-78700-71 1 Main Bearing Set, 1.00 mm, Undersize -

31A 11701-78700-71 5 Main Bearing, Size 1 - Standard -

11701-78701-71 5 Main Bearing, Size 2 - Standard -

11701-78702-71 5 Main Bearing, Size 3 - Standard -

Note: Standard size main bearings must be matched to cylinder blocks

Note: with bearing caps stamped with Mark 1, Mark 2 or Mark 3.

32 13011-78700-71 1 Piston Ring Set, Standard -

13013-78700-71 1 Piston Ring Set, 0.50 mm, Oversize -

13015-78700-71 1 Piston Ring Set, 1.00 mm, Oversize -

34 11011-78300-71 1 Thrust Washer Set, Standard Only -

11012-78300-71 1 Thrust Washer Set O/S, 0.125 mm -

11013-78300-71 1 Thrust Washer Set O/S, 0.25 mm -

40 13411-78700-71 1 Crankshaft -

41 13471-78701-71 1 Crankshaft Pulley - Standard -

34-65401 1 Crankshaft Pulley - Optional -

41A 95161-10519 1 Key -

42 13521-78700-71 1 Crankshaft Timing Gear -

42A 95161-10519 1 Key -

43 34-65402 1 Mounting Flange -

44 15-00701 4 Flat Washer M8 -

45 12-00712 4 Capscrew, Hex Head M8 x 1.25 x 25 mm -

AC 90105-16950-71 1 Retaining Bolt - Standard Pulley -

90105-16951-71 1 Retaining Bolt - Optional Pulley -

P984 09/05

Crankshaft, Pistons & Connecting Rods

A-5201 / B-3989 + 1301

GROUP 1 – ENGINE

1 - 4

P984 09/05

1 - 5

GROUP 1 – ENGINE

Crankshaft, Pistons & Connecting Rods

KEY PART NUMBER QTY DESCRIPTION ENGINE BLOCK S/N

20 13201-78300-71 4 Connecting Rod Assembly from S/N 0042813 -

20A 90384-32951-71 4 Wrist Pin Bushing -

20B 13265-68010 8 Connecting Rod Bolt -

20C 90179-12015 8 Nut -

21 13101-78702-71 4 Piston Assembly, Standard

(includes key #21A) -

13103-78701-71 4 Piston Assembly, 0.50 mm O/S (includes key #21A) -

13105-78701-71 4 Piston Assembly, 1.00 mm O/S (includes key #21A) -

21A 90521-34004 8 Snap Ring -

30 13204-78300-71 1 Connecting Rod Bearing Set, 0.25 mm, Undersize -

13205-78300-71 1 Connecting Rod Bearing Set, 0.50 mm, Undersize -

13206-78300-71 1 Connecting Rod Bearing Set, 0.75 mm, Undersize -

13207-78300-71 1 Connecting Rod Bearing Set, 1.00 mm, Undersize -

30A 13041-68040-01 4 Connecting Rod Bearing, Mark 1 - Standard -

13041-68040-02 4 Connecting Rod Bearing, Mark 2 - Standard -

Note: Standard size connecting rod bearings must be

Note: matched to rods stamped with Mark 1 or Mark 2.

31 11704-78700-71 1 Main Bearing Set, 0.25 mm, Undersize -

11705-78700-71 1 Main Bearing Set, 0.50 mm, Undersize -

11706-78700-71 1 Main Bearing Set, 0.75 mm, Undersize -

11707-78700-71 1 Main Bearing Set, 1.00 mm, Undersize -

31A 11701-78703-71 5 Main Bearing, Size 1 - Standard -

11701-78704-71 5 Main Bearing, Size 2 - Standard -

11701-78705-71 5 Main Bearing, Size 3 - Standard -

11701-78706-71 5 Main Bearing, Size 4 - Standard -

11701-78707-71 5 Main Bearing, Size 5 - Standard -

11701-78708-71 5 Main Bearing, Size 6 - Standard -

Note: Standard size main bearings must be matched to cylinder blocks

Note: with bearing caps stamped with Mark 1 through Mark 6.

32 13011-78701-71 1 Piston Ring Set, Standard -

13013-78701-71 1 Piston Ring Set, 0.50 mm, Oversize -

13015-78701-71 1 Piston Ring Set, 1.00 mm, Oversize -

34 11011-78300-71 1 Thrust Washer Set, Standard Only -

11012-78300-71 1 Thrust Washer Set O/S, 0.125 mm -

11013-78300-71 1 Thrust Washer Set O/S, 0.25 mm -

40 13411-78701-71 1 Crankshaft -

41 13471-78701-71 1 Crankshaft Pulley - Standard -

34-65401 1 Crankshaft Pulley - Optional -

41A 95161-10519 1 Key -

42 13521-78701-71 1 Crankshaft Timing Gear -

42A 95161-10519 1 Key -

43 34-65402 1 Mounting Flange -

44 15-00701 4 Flat Washer M8 -

45 12-00712 4 Capscrew, Hex Head M8 x 1.25 x 25 mm -

AC 90105-16950-71 1 Retaining Bolt - Standard Pulley -

90105-16951-71 1 Retaining Bolt - Optional Pulley -

P984 09/05

GROUP 1 – ENGINE

1 - 6

Flywheel and Housing

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

1 11351-78302-71 1 Flywheel Housing - SAE #4 -

2 13405-78302-71 1 Flywheel Assembly - SAE #10 -

3 13453-22060-71 1 Ring Gear - 108 Teeth -

4 90105-12039 6 Washer Based Head Hexagon Bolt -

5 90116-12950-71 2 Stud -

21-11002 ** Plug, 3/4-16

(not shown) -

6 94512-01200 2 Washer -

7 94115-51200 2 Nut -

8 91619-61240 2 Bolt -

**As required.

01-01: 3101

P984 09/05

1 - 7

GROUP 1 – ENGINE

Lubrication System Components

KEY PART NUMBER QTY DESCRIPTION ENGINE BLOCK S/N

1 15100-78700-71 1 Oil Pump Assembly up to S/N - 004812

2 15310-78300-71 1 Oil Pressure Relief Valve (M18 Thread) -

3 15104-78700-71 1 Strainer -

4 24-05401 1 Oil Filter -

5 15060-78300-71-A 1 Oil Filter Mount (formerly #15060-78300-71) -

6 15702-78700-71 1 Tube Assembly -

7 15691-78301-71 1 Gasket -

8 90404-10023 2 Fitting -

9 90430-17950-71 1 Gasket -

10 12101-78700-71 1 Oil Pan -

11 90179-08061 2 Nut -

12 90116-08112 2 Stud -

13 90119-08951 22 Bolt with Washer -

14 90430-25003 1 Gasket -

01-04: 1105 / 1501 / 1502

P984 09/05

1 - 8

GROUP 1 – ENGINE

Lubrication System Components

KEY PART NUMBER QTY DESCRIPTION ENGINE BLOCK S/N

1 15100-78700-71 1 Oil Pump Assembly from S/N 0042813 -

2 15310-78700-71 1 Oil Pressure Relief Valve (M16 Thread) -

3 15104-78700-71 1 Strainer -

4 24-05401 1 Oil Filter -

5 15608-78300-71 1 Oil Filter Mount -

6 15702-78700-71 1 Tube Assembly -

7 15691-78301-71 1 Gasket -

8 90404-10023 2 Fitting -

9 90430-17950-71 1 Gasket -

10 12101-78700-71 1 Oil Pan -

11 90179-08061 2 Nut -

12 90116-08112 2 Stud -

13 90119-08951 22 Bolt with Washer -

14 90430-25003 1 Gasket -

01-04: 1105 / 1501 / 1502

P984 09/05

1 - 9

GROUP 1 – ENGINE

Timing Cover - P.T.O. & Rear Seal

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

1 12180-76002-71 1 Filler Cap -

2 15773-78300-71 1 Filler Neck -

3 11314-78700-71 1 PTO Housing -

10 11307-78302-71 1 PTO Assembly 9T

(includes keys #3, #48, #48A, #48B & #AB) -

10B 90301-81950-71 1 O-Ring -

20 11321-78306-71 1 Timing Gear Cover -

20A 90311-55950-71 1 Front Crankshaft Seal -

23 11311-78700-71 1 Timing Gear Case -

41 11328-78700-71 1 Gasket, Timing Gear Cover -

42 11312-78330-71 1 Gasket, Timing Gear Case -

44 11391-46010 1 Timing Pointer -

45 11-75401 1 Gasket, Hydraulic Pump Flange -

45A 11383-78700-71 1 Gasket, Rear Main Seal Retainer (formerly #11383-78330-71) -

46 11381-78700-71 1 Retainer, Rear Main Seal (formerly #11381-78300-71) -

46A 00-05408 1 Wear Sleeve, Repair Type (use with standard seal) -

90311-95951-71 1 Rear Main Seal (previously #90311-95950-71) -

48 13519-78302-71 1 PTO/Raw Water Pump Drive Gear 9T -

48A 90363-35950-71 1 Bearing -

48B 97103-06006 1 Bearing -

49 12-00837 2 Capscrew, Hex Head M10 x 1.5 x 150 mm -

50 15-00802 2 Lock Washer M10 -

51 14-00811 2 Hex Nut M10 x 1.5 -

52 28-75403 1 Cover, Keel Cooling without Raw Water Pump -

53 11-75402 1 Gasket -

AA 90250-08120 3 Dowel Pin -

AB 96150-03000 1 Snap Ring -

BC 90341-10002 1 Plug

(not shown) -

BJ 90340-11027 1 Gasket

(not shown) -

CR 28-75001 1 PTO Cover

(not shown) -

A-5035 / C-2607 + 1106

P984 09/05

1 - 10

GROUP 1 – ENGINE

Camshaft & Valve Train

P984 01-06

P984 09/05

1 - 11

GROUP 1 – ENGINE

Camshaft & Valve Train

KEY PART NUMBER QTY DESCRIPTION ENGINE BLOCK S/N

20 13901-78300-71 1 Shaft up to S/N - 0042812

21 13810-78300-71 1 Rocker Shaft Assembly

(includes keys 20, 22-25, & 56-59) -

22 13811-78300-71 8 Rocker Arm -

23 90913-05020 8 Valve Adjusting Screw -

24 90501-16163 4 Compression Spring -

25 90170-08094 8 Nut -

26 90099-04557 5 Capscrew, Hex Head M8 x 1.25 x 60 mm -

30 11802-78301-71 1 Camshaft Bearing Set, Standard -

11803-78300-71 1 Camshaft Bearing Set, 0.125 mm -

11804-78300-71 1 Camshaft Bearing Set, 0.25 mm -

40 13511-78300-71 1 Camshaft -

40B 90331-55950-71 1 Plug -

41 13523-78700-71 1 Camshaft Timing Gear -

42 13781-78300-71 8 Push Rod -

43 13711-78300-71 4 Intake Valve -

43A 90913-02044 8 Valve Stem Oil Seal -

44 13715-78300-71 4 Exhaust Valve -

45 13751-44030 8 Lifter, Standard -

13755-47011 8 Lifter O/S, 0.05 mm -

46 90501-45228 8 Valve Spring -

47 13741-46010 8 Valve Spring Retainer -

47A 90913-03018 16 Valve Lock -

48 13613-78700-71 1 Injection Pump Drive Gear (Generator Drive Units) -

13613-78701-71 1 Injection Pump Drive Gear (Propulsion Units) -

49 13571-68010 1 Camshaft Thrust Plate -

54 13525-78700-71 1 #1 Idler Gear -

55 13581-78300-71 1 #1 Idler Gear Shaft -

56 13951-78300-71 1 #1 Valve Rocker Support -

57 13952-78300-71 2 #2 Valve Rocker Support -

58 13953-78300-71 1 #3 Valve Rocker Support -

59 13954-78300-71 1 #4 Valve Rocker Support -

60 13572-78300-71 1 Idler Gear Thrust Plate -

60A 90105-10950-71 2 Washer Based Head Hexagon Bolt -

62 13509-78700-71 1 #2 Idler Gear Sub-Assembly -

63 13573-78301-71 1 #2 Idler Gear Thrust Plate -

63A 90105-10950-71 2 Washer Based Head Hexagon Bolt -

64 13582-78700-71 1 #2 Idler Gear Shaft -

AA 91611-40816 2 Bolt -

AC 95161-10519 1 Key -

AD 91619-61250 1 Bolt with Washer -

AF 90201-12006 1 Washer -

BG 91611-61020 2 Bolt with Washer -

BI 13716-78300-71 8 Valve Stem Cap -

CU 90201-50950-71 2 Washer -

P984 09/05

1 - 12

GROUP 1 – ENGINE

Camshaft & Valve Train

P984 01-06

P984 09/05

1 - 13

GROUP 1 – ENGINE

Camshaft & Valve Train

KEY PART NUMBER QTY DESCRIPTION ENGINE BLOCK S/N

20 13901-78700-71 1 Shaft from S/N 0042813 -

21 13810-78700-71 1 Rocker Shaft Assembly

(includes keys 22-25, & 56-59) -

22 13811-78300-71 8 Rocker Arm -

23 90913-05020 8 Valve Adjusting Screw -

24 90501-16098 3 Compression Spring -

25 90170-08094 8 Nut -

26 91512-61060 4 Capscrew, Hex Head M10 x 1.25 x 60 mm -

30 11802-78301-71 1 Camshaft Bearing Set, Standard -

11803-78300-71 1 Camshaft Bearing Set, 0.125 mm -

11804-78300-71 1 Camshaft Bearing Set, 0.25 mm -

40 13511-78700-71 1 Camshaft -

40B 90331-55950-71 1 Plug -

41 13523-78701-71 1 Camshaft Timing Gear -

42 13781-78300-71 8 Push Rod -

43 13711-78300-71 4 Intake Valve -

43A 90913-02044 8 Valve Stem Oil Seal -

44 13715-78300-71 4 Exhaust Valve -

45 13751-78700-71 8 Lifter -

13755-47011 8 Lifter O/S, 0.05 mm -

46 90501-40950-71 8 Valve Spring -

47 13741-46010 8 Valve Spring Retainer -

47A 90913-03018 16 Valve Lock -

48 13613-78702-71 1 Injection Pump Drive Gear (Generator Drive Units) -

13613-78703-71 1 Injection Pump Drive Gear (Propulsion Units) -

49 13571-68010 1 Camshaft Thrust Plate -

54 13525-78701-71 1 #1 Idler Gear -

55 13581-78300-71 1 #1 Idler Gear Shaft -

56 13951-78700-71 3 Rocker Support -

57 13952-78700-71 2 Rocker Support -

58 90502-16004 1 Spring -

59 90524-15008 2 Spring Clip -

60 13572-78300-71 1 Idler Gear Thrust Plate -

60A 90105-10950-71 2 Washer Based Head Hexagon Bolt -

62 13525-78701-71 1 #2 Idler Gear -

63 13573-78301-71 1 #2 Idler Gear Thrust Plate -

63A 90105-10950-71 2 Washer Based Head Hexagon Bolt -

64 13582-78700-71 1 #2 Idler Gear Shaft -

AR Bolt -

AA 91611-40816 2 Bolt

(not shown) -

AC 95161-10519 1 Key -

AD 91619-61250 1 Bolt with Washer -

AF 90201-12006 1 Washer -

BG 91611-61020 2 Bolt with Washer -

BI 13716-78300-71 8 Valve Stem Cap -

CU 90201-50950-71 2 Washer -

P984 09/05

1 - 14

GROUP 1 – ENGINE

Cylinder Head & Valve Cover

KEY PART NUMBER QTY DESCRIPTION ENGINE BLOCK S/N

1 11101-78302-71 1 Cylinder Head (includes keys #2 - #8) up to S/N - 0042812

2 11122-46010 8 Valve Guide -

3 11131-68020 4 Intake Valve Seat -

4 11135-68010 4 Exhaust Valve Seat -

5 96411-43000 8 Expansion Plug -

6 96411-45000 2 Expansion Plug -

7 96411-43000 3 Expansion Plug -

8 90440-15141 4 Tube -

9 11201-78300-71 1 Rocker Arm Cover -

10 12180-13030 1 Oil Filter Cap (includes key #11) -

11 90430-37140 1 Gasket -

12 91631-40840 4 Capscrew, Hex Head w/Washer M8 x 1.25 x 40 mm -

13 90210-08007 4 Sealing Washer -

14 90910-02070 18 Head Bolt M12 x 1.25 x 117 mm -

15 90345-54005 1 Plug -

16 11213-78300-71 1 Rocker Arm Cover Gasket -

17 11115-78701-71 1 Cylinder Head Gasket (formerly #11115-78700-71) -

18 00-05404 1 Label -

P984 01-09: 1104

This manual suits for next models

Table of contents

Other Northern Lights Inverter manuals

Northern Lights

Northern Lights NL673L User manual

Northern Lights

Northern Lights NL1064D, NL1064T1, NL1064T2, NL1064H1, NL1066T, NL1066H1, NL1066H2, and... User manual

Northern Lights

Northern Lights Lugger OM944W User manual

Northern Lights

Northern Lights NL1064D, NL1064T1, NL1064T2, NL1064H1, NL1066T, NL1066H1, NL1066H2, and... User manual

Northern Lights

Northern Lights Lugger M773LW3 User manual

Northern Lights

Northern Lights IM1000 User manual

Northern Lights

Northern Lights OM3-80 User manual

Northern Lights

Northern Lights NL843NW3 User manual

Northern Lights

Northern Lights M673LD3 User manual

Northern Lights

Northern Lights ONL843NW4 User manual

Northern Lights

Northern Lights M864W and M864W3 User manual

Northern Lights

Northern Lights Lugger OM773LW2 User manual

Northern Lights

Northern Lights NL773LW3 User manual

Northern Lights

Northern Lights Lugger OM843NW2 User manual

Northern Lights

Northern Lights PX-300K1 Series A.C. Generator Programming manual

Northern Lights

Northern Lights ONL844T4E User manual

Northern Lights

Northern Lights OM844W3 User manual

Northern Lights

Northern Lights M944W3F User manual

Northern Lights

Northern Lights M1064D User manual

Northern Lights

Northern Lights NL843NW3 User manual

Northern Lights

Northern Lights M673L3 User manual

Northern Lights

Northern Lights ONL673L4 User manual

Northern Lights

Northern Lights LX-E Programming manual

Northern Lights

Northern Lights Lugger ONL753W2 User manual

Popular Inverter manuals by other brands

Mastervolt

Mastervolt WHISPER 7 ULTRA installation manual

CHISAGE

CHISAGE CE-1P0.6KEG user manual

Rinnai

Rinnai DONSR20Z9 Operation & installation manual

Cypress

Cypress CPHD-1 quick guide

Platinum

Platinum 13000 TL Installation and user guide

SolaX Power

SolaX Power A1-Hybrid-6.0-US Quick installation guide

Mastervolt

Mastervolt MASS SINE 24/800 user manual

KSolare

KSolare KSY-3000 user manual

Sigineer Power

Sigineer Power MS6048D user manual

ABB

ABB UNO-DM-TL-PLUS-US product manual

HP 608E Operating and service manual

SOLIS

SOLIS 4G Mini user manual

Hamron

Hamron 007982 operating instructions

Omron

Omron V7 Brochure & specs

Generac Power Systems

Generac Power Systems 13694330200 owner's manual

Weco

Weco Cruiser 402 T instruction manual

Sunforce

Sunforce 600 Watt MARINE WIND TURBINE user manual

Samlexpower

Samlexpower PST-30S-12A owner's manual

Northern Lights Lugger P984 User manual

Popular Inverter manuals by other brands