Northern lights Nl1064d, nl1064t1, nl1064t2, nl1064h1, nl1066t, nl1066h1, nl1066h2, and... User manual

P1064

For Models: L1064D, L1064A, M1064D, M1064T1, M1064T2,

M1064A, M1064H, NL1064D, NL1064T1, NL1064T2,

NL1064H1, NL1064H2, M40C2, M55C2, and M65C2

PARTSCATALOG

Marine Generators | Marine Diesel Engines | Land-Based Generators

Diesel engine exhaust and some of its constitu-

ents are known to the State of California to cause

cancer, birth defects, and other reproductive harm.

— CALIFORNIA —

Proposition 65 Warning:

Northern Lights

4420 14th Avenue N.W.

Seattle, WA 98107

Tel: (206) 789-3880

Fax: (206) 782-5455

the Northern Lights logo are trademarks of

Northern Lights, Inc.

Printed in U.S.A.

PART NO.: P1064 9/13

P1064 9/13

PARTS CATALOG

for Models

L1064D, L1064A, L1064T1, M1064D, M1064T1, M1064T2, M1064A,

M1064H, NL1064D, NL1064T1, NL1064T2, NL1064H1, NL1064H2,

M40C2, M55C2, and M65C2

Proprietary Information

This publication is the property of Northern Lights, Inc.

It may not be reproduced in whole or in part without the written permission of Northern Lights, Inc.

Oil Cooler..................................................................18

Idler Shaft..........................................................19- 21

Radiator.............................................................22- 25

GROUP 4 - FUEL SYSTEM

Fuel Injection Pump & Fuel Lines ....................0- 13

Injection Pump Applications.................................14

Engine Control Unit Applications..........................15

Fuel Injectors ..................................................... 16- 21

Fuel Filter & Lines.............................................22- 27

Fuel Supply & Return Connections...................28- 30

Fuel Filters.........................................................31- 32

Fuel Filter Bypass..............................................33- 34

Fuel Transfer Pump............................................ 35- 36

Throttle......................................................................37

GROUP 5 - ELECTRICAL SYSTEM

12 & 24 Volt, Standard & Isolated Ground .........0- 31

Oil Pressure Manifold...............................................32

Stop Solenoid, Cold Start Sensor & Solenoid ...33- 35

Alternators and Mounting ..............................36- 49

Circuit Breaker, Relay Panels, DC Enclosure....50- 55

Drive Belt and Tensioner .............................56- 57, 59

Idler Pulley & Mounting...........................................58

Control Panels 12 & 24 Volt ..............................60- 72

Remote Alarm...........................................................73

Belt Guards ........................................................74- 89

GROUP 6 - GASKET SETS

Engine Overhaul................................................0- 4

GROUP 7 - GEAR AND ADAPTER PARTS

Gear Oil Cooler.................................................1- 3

GROUP 8 - FRAMES & MOUNTING

Base Frames............................................................1- 5

GROUP 9 - ACCESSORIES & OPTIONAL

EQUIPMENT

Low Coolant Level Switch .....................................0- 1

Raw Water Flow Switch .........................................2- 7

Governor Actuator & Mounting.................................. 8

Electric Clutch & PTOAssembly............................... 9

GROUP 1 - ENGINE

Cylinder Block Assembly................................0- 5

Flywheel Housing ........................................6- 9

Crankshaft & Main Bearings.............................10

Crankshaft Pulley......................................11- 13

Cylinder Liner Assembly & Connecting Rod....14- 17

Timing Cover Plate ...................................18- 21

Camshaft ......................................................22- 23

Balance Shaft ...............................................24- 25

Timing Cover ...............................................26- 29

Oil Filter Assembly, Mounting, & Adapter ......30- 34

Oil Pump...................................................................35

Oil Pan ...............................................................36- 38

Oil Drain & Dipstick..........................................39- 41

Oil Fill Assembly............................................... 42- 43

Low Oil Level Switch/Gauge ...........................44 - 45

Cylinder Head, Head Gasket, Valves .............46- 49

Rocker Cover, Rocker Shaft, Rocker Arm.........50- 59

Ventilating System ....................................................59

GROUP 2 - INTAKE & EXHAUST

Intake Manifold and Air Cleaner .........................0- 1

Air Intake & Turbocharger......... 2- 5, 14- 17, 20- 21

Air Intake & Air Filter ..............................6- 7, 22- 23

Intake & Aftercooler.............................12- 13, 18- 19

Crankcase Breather..............................8- 11, 24- 25

Intake Manifold & Air Filter (Industrial)..........26- 35

Exhaust Manifold & Adapter................36- 39, 43- 44

Exhaust Elbows............................................40- 42, 47

Turbocharger Assemblies......................45- 46, 52- 53

Exhaust Adapter (Industrial)..............................48- 50

GROUP 3 - COOLING SYSTEM

Expansion Tank Assembly..................................0- 3

Heat Exchanger .................................................4- 7

Coolant Pump Inlet & Assembly ......................... 8- 10

Raw Water Pump & Mounting........................... 11- 14

Thermostat Housing ......................................15- 17

Please read thoroughly before aempting to use this manual:

Table of Content...................................................................................................................................................I

Model Designation & Serial Numbers....................................................................................................II

Reading a Parts Page...........................................................................................................................III

Table of Contents

P1064 9/13

MODEL DESIGNATION

L - M - NL

L - Lugger propulsion unit

M - Northern Lights marine generator set

NL - Northern Lights industrial generator set

Base Model #

(Deere 4045 Powertech

Series engine block)

Aspiration

D Natural

T Turbocharged

NORTHERN LIGHTS

Your set has three serial numbers: 1an engine number stamped on the block, 2a generator plate,

and 3a generator set plate. Use the serial number on the generator set plate when ordering parts or

in correspondence. The generator set plate is found on the service side of the generator and resembles

one of the drawings below.

Refer to the category designations below to ﬁnd the correct parts pages for your model.

SERIAL NUMBERS

Generator Set Serial Number

Northern Lights turbocharged marine diesel

generator set with a John Deere 4045

engine.

M 1064 T

INTRODUCTION

1064 D - T - A - H - C

A Aftercooled

H High Output

C Commercial

Northern Lights turbocharged marine

diesel generator set with a John Deere

4045 engine, aftercooled.

M 1064 A

Northern Lights turbocharged high output

marine diesel generator set with a John

Deere 4045 engine.

All model numbers in parentheses will indicate a John Deere base engine. All variations requiring serial

numbers for proper identiﬁcation will be noted as Northern Lights or John Deere.

Northern Lights industrial diesel engine, with

a John Deere 4045 engine.

NL 1064

M 1064 H

Northern Lights naturally aspirated

propulsion engine with a John Deere

4045 engine.

L 1064 D

Northern Lights naturally aspirated marine

diesel generator with a John Deere 4045

engine.

M 1064 D

Northern Lights naturally aspirated

marine diesel generator set with a John

Deere 4045 engine, 40 kW.

MP 40 C2

Northern Lights turbocharged marine diesel

generator set with a John Deere 4045

engine, 55 kW.

MP 55 C2

Northern Lights turbocharged marine diesel

generator set with a John Deere 4045

engine, 65 kW.

MP 65 C2

Generator Set Serial Number

Lugger Serial Number

P1064 9/13

REFERENCES:

1. Grouping section title. 7. Quantity of parts used.

2. Model designation of equipment that uses parts 8. Description of each component part.

listed on this page. 9. Serial number of unit the part ﬁts.

3. Title and description of assembly. 10. Assembly or kit designated by Key 0 or ••/•.

4. Drawing numbers that correspond to key 11. Grouping index number.

column numbers for parts identiﬁcation. 12. Page number within the grouping index.

5. Key column for locating parts shown on drawing. 13. Manual title.

6. Part number. 14. Page publication date.

NOTE: Arrows always point toward the front of the engine.

III

ELECTRICAL SYSTEM

READING A PARTS PAGE

IMPORTANT:

Before selecting parts, be sure that you are choosing parts from the correct page.

Check the model designation at the page top.

Do not use this illustration for parts purchasing.

7 8 9

P445 06/00

5-2

0 185046210 1 Alternator Assembly -

1 185446219 1 Flywheel, complete -

2 185446217 1 Plate, complete -

3 185716200 1 Plate -

4 185446218 1 Stator, complete -

5 040126210 2 Bearing -

6 020210010 1 Nut -

7 027100010 1 Spring washer -

8 026100010 1 Washer -

9 185446220 1 Clamp -

10 015140408 1 Screw -

11 015140425 2 Screw -

12 199236510 1 Collar -

ALTERNATOR ASSEMBLY: M - NL445

KEY PART NUMBER QTY. DESCRIPTION SERIALNUMBER

INTRODUCTION

P1064 9/13

1 - 0

GROUP 1 – ENGINE

Cylinder Block

L-M-NL1064D, M-NL1064T1-T2, L-M1064A, NL1064H1, M40C2, M55C2, & M65C2

P1064 9/13

1 - 1

GROUP 1 – ENGINE

Cylinder Block

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

1 Cylinder Block (marked R115081)*-

2 R114241 4 Bearing Cap -

3 R132186 1 Bearing Cap -

4 T23474 10 Capscrew -

5 T20168 10 Washer -

6 R119874 1 Bushing -

7 R132518 1 Plate -

8 19M8999 2 Screw, M8 x 25 -

9 R121043 1 Oil By-pass Valve -

10 R111137 1 Spring -

11 RE505501 1 Oil Pressure Regulating Valve -

12 R115299 6 Bushing, Balancer Shaft -

13 R26650 2 Dowel Pin -

14 AT13740 1 Drain Valve -

15 R115390 1 Receptacle Connector Body -

16 R75892 1 O-ring -

17 R48685 2 Dowel Pin -

18 T18891 2 Plug -

19 R55233 1 Pipe Plug -

20 R104592 5 Pipe Plug -

21 R131182 4 Oriﬁce -

22 RE508185 2 Plug -

23 U13639 2 O-ring -

24 T43514 1 Gasket -

25 R116466 1 Plug -

26 15H624 1 Pipe Plug, 1/2" NPT -

27 15H623 1 Pipe Plug, 3/8" NPT -

*Not available separately - see short block listing.

L-M-NL1064D, M-NL1064T1-T2, L-M1064A, NL1064H1, M40C2, M55C2, & M65C2

P1064 9/13

1 - 2

GROUP 1 – ENGINE

Cylinder Block

M1064H & NL1064H2

P1064 9/13

1 - 3

GROUP 1 – ENGINE

Cylinder Block

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

1 1 Cylinder Block (marked R504849) -

2 R114241 4 Bearing Cap -

3 R132186 1 Bearing Cap -

4 T23474 10 Capscrew -

5 T20168 10 Washer -

6 R119874 1 Bushing -

7 R132518 1 Plate -

8 19M7867 2 Screw, M8 x 25 -

9 R121043 1 Valve, Engine Oil By-pass -

10 R111137 1 Spring -

11 RE505501 1 Oil Pressure Regulating Valve -

12 R115299 6 Bushing, Balancer Shaft -

13 R26650 2 Dowel Pin -

14 AT13740 1 Drain Valve -

15 R115390 1 Receptacle Connector Body -

16 R75892 1 O-ring -

17 R48685 2 Dowel Pin -

18 T18891 2 Plug -

19 R55233 1 Pipe Plug -

20 R104592 5 Pipe Plug -

21 R131182 4 Oriﬁce -

22 RE508185 2 Plug -

23 U13639 2 O-ring -

24 T43514 1 Gasket -

25 R116466 1 Plug -

26 15H624 1 Pipe Plug, 1/2" NPT -

27 15H623 1 Pipe Plug, 3/8" NPT -

M1064H & NL1064H2

P1064 9/13

1 - 4

Cylinder Block

GROUP 1 – ENGINE

P1064 9/13

1 - 5

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

RE519593 1 Short Block

(for 1064D & M40C2, marked R115081)

RE519637 1 Short Block (for 1064T1, T2 & A, & M55C2 marked R115081 for

Stanadyne DE10 injection pump without auxiliary drive, furnish RE515670

kit, for Stanadyne DE10 injection pump with auxiliary drive furnish

RE515671 kit. Piston marked RE509540 code 4822)

RE522679 1 Short Block (for 1064H, marked R504849, Piston marked RE507758) -

RE516099 1 Short Block

(for 1064T2 & M55C2, marked R115081, Piston marked

RE515372 code 4823) -

Cylinder Block

GROUP 1 – ENGINE

P1064 9/13

1 - 6

GROUP 1 – ENGINE

Flywheel Housing SAE #4

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

1 R503447 1 Housing (also order R61467) -

2 R131765 1 Plug -

3 R61467 1 O-ring -

4 RE44574 1 Seal -

5 19M7838 2 Screw, M12 x 130 -

6 R135918 8 Bolt -

7 19M8306 2 Screw, M12 x 50 -

8 R39112 ** Plug -

**As required

P1064 9/13

1 - 7

GROUP 1 – ENGINE

Flywheel Housing SAE #3

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

1 R503451 1 Housing -

2 R61467 1 O-ring -

3 RE44574 1 Seal -

4 T13518 1 Plug -

5 15H624 1 Pipe Plug, 12.7 mm -

6 R121039 1 Plate -

7 19M7923 2 Capscrew, M6 x 12 -

8 R131769 1 Plug -

9 19M8306 4 Screw, M12 x 50 -

10 R135918 8 Bolt -

11 R39112 ** Plug -

**As required

P1064 9/13

GROUP 1 – ENGINE

Flywheel Housing SAE #3 Special

1 - 8

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

1 R500329 1 Flywheel Housing -

2 R131769 1 Plug -

3 R61467 1 O-ring -

4 RE44574 1 Seal -

5 15H624 1 Pipe Plug -

6 19M8306 4 Screw, M12 x 50 -

7 R135918 8 Bolt -

8 R39112 ** Plug -

**As required

Units with Dual Starting Systems

P1064 9/13

1 - 9

GROUP 1 – ENGINE

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

1 RE500398 1 Flywheel (marked R500219, includes key #2) -

RE506389 1 Flywheel

(special for Dual Starting Systems) -

2 R28811 1 Ring Gear

(129 teeth) -

3 R135918 4 Bolt -

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

1 RE58574 1 Flywheel (marked R122409, includes key #2) -

2 R114282 1 Ring Gear (142 Teeth) -

3 R135918 4 Bolt

Flywheel SAE #11-1/2

Flywheel SAE #10

P1064 9/13

1 - 10

GROUP 1 – ENGINE

Crankshaft and Main Bearings

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

1 RE506195 1 Crankshaft (marked R503715, includes keys 2-4) -

2 26M4224 1 Shaft Key -

R505609 1 Shaft Key

(1064D & T1) -

3 R120631 1 Gear

(30 teeth) -

4 R48685 1 Dowel Pin -

5 RE65165 4 Main Bearing Kit (Standard) -

RE65911 4 Main Bearing Kit (undersize .254 mm) -

6 RE65168 1 Thrust Bearing Kit (Standard) -

RE65912 1 Thrust Bearing

(undersize .254 mm) -

P1064 9/13

1 - 11

GROUP 1 – ENGINE

Crankshaft Pulley, Marine Applications

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

1 R517208 1 Pulley (168 mm O.D.)*-

R517207 1 Pulley

(188 mm O.D.)** -

2 R517237 1 Washer -

3 R516648 1 Capscrew, Hex Head M20 x 2.5 x 70 mm Grade 12.9 -

*for L-M1064D

**for M1064T1-T2, L-M1064A, and M1064H

RGP9631

P1064 9/13

1 - 12

GROUP 1 – ENGINE

Crankshaft Pulley, Industrial Application

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

1 R505567 1 Pulley (168 mm O.D.)*-

R503880 1 Pulley

(188 mm O.D.)** -

2 R515040 1 Washer -

3 4258061 1 Bolt -

*for NL1064D -T1- T2 - H1

**for NL1064H2

RGP8412

P1064 9/13

1 - 13

GROUP 1 – ENGINE

Crankshaft Pulley

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

1 34-69502 1 Pulley, Crankshaft 3-A/B x 8" -

34-69501 1 Pulley, Crankshaft 4-A x 8" -

2 01435-01065 4 Capscrew, Hex Head Flanged M10 x 1.5 x 65 mm -

A-10446 & A-10447/ B-3732

P1064 9/13

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

•• RE520835 4 Piston Liner Kit (marked RE505101) -

1 M41029 8 Snap Ring -

2 R123178 4 Piston Pin -

3 R123960 4 Bushing -

4 R501124 8 Screw -

5 RE500002 4 Connecting Rod

(marked R500000) -

6 RE65908 4 Bearing

(Standard) -

RE65909 4 Bearing

(undersize .010") -

7 RE66271 4 Piston Ring Kit -

8 AR65507 4 O-ring Kit -

R26121 4 O-ring -

R48767 4 Packing -

R55453 4 O-ring -

GROUP 1 – ENGINE

Cylinder Liner Assembly and Connecting Rod

1 - 14

L-M-NL1064D, & M40C2

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