NorthStar DOC0056 User manual

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INSTALLATION INSTRUCTIONS
INSTALLING INDOOR CABINET
DOC0056
SiteTel Sweden AB Haukadalsgatan 8A, SE-164 40 Kista, Sweden
www.northstarbattery.com
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COPYRIGHT
© NorthStar SiteTel 2012. All rights reserved. No part of this
document may be reproduced in any form without written permission
of the copyright owner.
DISCLAIMER
The contents of this document are subject to revision without notice
due to continued progress in methodology, design and manufacturing.
NorthStar SiteTel shall have no liability for any error or damage of any
kind resulting from the use of this document.
CONTENTS
1INTRODUCTION.................................................................................................1
1.1 Target Group ................................................................................................................................. 1
1.2 Prerequisites.................................................................................................................................. 1
1.3 Tools and Equipment..................................................................................................................... 1
2INSTALLING THE INDOOR CABINET SMALL AND INDOOR CABINET
MEDIUM .............................................................................................................2
2.1 Unpacking and preparing .............................................................................................................. 2
2.2 Assembling the Indoor Cabinet Small and Indoor Cabinet Medium.............................................. 3
3ANCHORING INDOOR CABINET SMALL AND INDOOR CABINET
MEDIUM TO THE FLOOR..................................................................................9
4OPTIONAL 19INCH BRACKETS FOR INDOOR CABINET SMALL AND
INDOOR CABINET MEDIUM .......................................................................... 10
5INSTALLING THE INDOOR CABINET LARGE.............................................. 12
5.1 Unpacking and preparing ............................................................................................................12
5.2 Assembling the Indoor Cabinet Large.........................................................................................13
6ANCHORING INDOOR CABINET LARGE TO THE FLOOR.......................... 19
Document Number:
INS-0038
Revision:
A
Prepared by:
Mikael Lindevall
Date:
2012-04-26
Approved by:
Ulf Krohn
Status:
RELEASED
Page ii

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1INTRODUCTION
This document describes how to install the Indoor Cabinets.
1.1 TARGET GROUP
The target group for this document is the personnel involved in
the installation and maintenance of the site.
1.2 PREREQUISITES
All performance statement in this document relies on the following:
Only approved hardware are used

Proper hardware handling

Installation and maintenance instructions as well as
documentation for external equipment are followed
1.3 TOOLS AND EQUIPMENT
The following tools are required for the installation:
Screwdriver Torx T30

U-wrench 13mm

U-wrench 10mm

Torque set, 5-25Nm

Torque set, 20-100Nm
Document Number:
INS-0038
Revision:
A
Prepared by:
Mikael Lindevall
Date:
2012-04-26
Approved by:
Ulf Krohn
Status:
RELEASED
Page 1

OPEN
2INSTALLING THE INDOOR CABINET SMALL
AND INDOOR CABINET MEDIUM
2.1 UNPACKING AND PREPARING
This section describes how to unpack and check the
delivered equipment for damage.
The cabinet is delivered in a flat pack. The following items are included:
Content of the Packaging
Item
Designation
Quantity
No.
1
Sidewall with self-clinching nuts
2
2
Battery Shelf
4
3
Roof
1
4
Cross bar*
4
5
Torx Screw M6x20
24
6
Lock Nut M6
2
7
Nut M8
2
8
Serrated Washer M8
2
9
Installing Indoor Cabinet
1
* The Indoor Cabinet Medium has crossbars of two different lengths, note that
the longer crossbars should be attached at bottom.
1. When the equipment arrives, check that the packaging is undamaged.
2. Make sure that all the items listed above are delivered.
3. Leave the units in the package until needed in the installation procedure.
Document Number:
INS-0038
Revision:
A
Prepared by:
Mikael Lindevall
Date:
2012-04-26
Approved by:
Ulf Krohn
Status:
RELEASED
Page 2

OPEN
2.2 ASSEMBLING THE INDOOR CABINET SMALL AND INDOOR
CABINET MEDIUM
Note: It is important to initially, not tighten the screws.
1. Put one of the two side walls on the floor, see figure 1 below.
Front
Top
Bottom
Figure 1 Put the side wall on the floor
2. Align the edges of the shelves into the holes of the side wall and attach them to
the front side using M6x20 screws, see figure 3 below.
Note: Do not tighten the screws at this moment.
Note: Make sure the shelf’s back side is facing the floor. See figure 2 below.
Document Number:
INS-0038
Revision:
A
Prepared by:
Mikael Lindevall
Date:
2012-04-26
Approved by:
Ulf Krohn
Status:
RELEASED
Page 3

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Upside
Floor
Figure 2 Back side of the shelf facing the floor
Figure 3 Align the shelves to the side wall.
3. Take the other side wall and align the shelves to the wall and attach them to the
front side of the wall using M6x20 screws, see figure 4 below.
Note: Do not tighten the screws at this moment.
Document Number:
INS-0038
Revision:
A
Prepared by:
Mikael Lindevall
Date:
2012-04-26
Approved by:
Ulf Krohn
Status:
RELEASED
Page 4

OPEN
Figure 4 Align the shelves to the other side wall.
4. Raise the cabinet to a standing position, see figure 5 below.
Figure 5 The Cabinet in a standing position seen from behind.
5. Take out the provided cross bars and assemble them loosely together in pairs
using M6x20 screws and M6 lock nuts, see figure 6 below.
Note: The screw should be threaded through the cross bars with the head
pointing backwards.
Document Number:
INS-0038
Revision:
A
Prepared by:
Mikael Lindevall
Date:
2012-04-26
Approved by:
Ulf Krohn
Status:
RELEASED
Page 5

OPEN
Figure 6 Assembling the cross bars.
6. Attach the first pair of cross bars to the side walls using M6x20, according to
figure 7 below. Start with the top part and fasten the cross loosely using M6x20
screws.
Note: The Indoor Cabinet Medium has crossbars of two different lengths, the longer
crossbars should be attached at bottom.
Note: Do not tighten the screws at this moment.
Figure 7 Attach the cross bars starting from the top
Document Number:
INS-0038
Revision:
A
Prepared by:
Mikael Lindevall
Date:
2012-04-26
Approved by:
Ulf Krohn
Status:
RELEASED
Page 6

OPEN
7. Attach the second pair of cross bars to the first pair, and to the battery shelf
in the middle of the cabinet using M6x20 screws according to figure 8 below.
Note: It is important that you attach the cross bars in the correct positions, see
figure 8 below.
Note: The cross bars and the battery shelf are fasten with the same screws.
Figure 8 The cross bars attached in the correct positions
8. Attach the cross bars at the bottom of the cabinet, see figure 9 below.
Figure 9 Attach the cross bars at the bottom of the cabinet.
9. Fasten the rest of the battery shelves from the back side using M6x20 screws.
Document Number:
INS-0038
Revision:
A
Prepared by:
Mikael Lindevall
Date:
2012-04-26
Approved by:
Ulf Krohn
Status:
RELEASED
Page 7

OPEN
10.Attach the roof to the side walls using M6x20 screws, see figure 10 below.
11.Tighten all the screws to a torque of 6 Nm.
Figure 10 Attach the roof to the side walls.
12.Remove any insulation from the rear grounding screws.
13.Put on the contact washers and the nuts on the grounding screws.
Figure 11 The rear grounding screws
Document Number:
INS-0038
Revision:
A
Prepared by:
Mikael Lindevall
Date:
2012-04-26
Approved by:
Ulf Krohn
Status:
RELEASED
Page 8

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3ANCHORING INDOOR CABINET SMALL AND
INDOOR CABINET MEDIUM TO THE FLOOR
The Cabinet must be secured to the floor to prevent it from tipping over and causing
personal injury or damaged equipment. Use the screws and plugs appropriate for
the foundation material.
1. Mark the positions on the floor of the four bolts, see figure 12 below.
Note: The Cabinet can be used as a template.
Figure 12 Hole positions Indoor Cabinet Small (left) and Indoor Cabinet Medium
(right)
2. Drill the holes. Make sure the holes are vertical.
3. Place the Cabinet in position.
4. Insert bolts and washers through the feet of the cabinet but do not tighten them.
5. Level the Cabinet if necessary by putting shims under the feet of the cabinet.
6. Use a torque wrench and a socket to tighten the bolts to the appropriate
torque for the chosen bolt size.
Document Number:
INS-0038
Revision:
A
Prepared by:
Mikael Lindevall
Date:
2012-04-26
Approved by:
Ulf Krohn
Status:
RELEASED
Page 9

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4OPTIONAL 19INCH BRACKETS FOR INDOOR
CABINET SMALL AND INDOOR CABINET
MEDIUM
The 19inch Brackets is delivered in a flat pack. The following items are included:
Content of the Packaging
Item
Designation
Quantity
No.
1
19inch Bracket
2
2
Torx Screw M6x20
4
1. When the equipment arrives, check that the packaging is undamaged.
2. Make sure that all the items listed in the shipping specification, see above,
are delivered.
3. Leave the units in the package until needed in the installation procedure.
4. Attach the 19inch Brackets to the top shelf of the Cabinet using the four
M6x20 screws, see figure 13 below:
Document Number:
INS-0038
Revision:
A
Prepared by:
Mikael Lindevall
Date:
2012-04-26
Approved by:
Ulf Krohn
Status:
RELEASED
Page 10

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Figure 13 The 19inch Brackets
Note: Use the outer holes to attach the 19inch Brackets.
5. Tighten the screws to a torque of 6 Nm.
Document Number:
INS-0038
Revision:
A
Prepared by:
Mikael Lindevall
Date:
2012-04-26
Approved by:
Ulf Krohn
Status:
RELEASED
Page 11

OPEN
5INSTALLING THE INDOOR CABINET LARGE
5.1 UNPACKING AND PREPARING
This section describes how to unpack and check the
delivered equipment for damage.
The cabinet is delivered in a flat pack. The following items are included:
Content of the Packaging
Item
Designation
Quantity
No.
1
Sidewall with self-clinching nuts
2
2
Battery Shelf
6
3
Roof
1
4
Cross bar
4
5
Torx Screw M6x20
34
6
Lock Nut M6
2
7
Nut M8
2
8
Serrated Washer M8
2
9
Installing Indoor Cabinet
1
1. When the equipment arrives, check that the packaging is undamaged.
2. Make sure that all the items listed above are delivered.
3. Leave the units in the package until needed in the installation procedure.
Document Number:
INS-0038
Revision:
A
Prepared by:
Mikael Lindevall
Date:
2012-04-26
Approved by:
Ulf Krohn
Status:
RELEASED
Page 12

OPEN
5.2 ASSEMBLING THE INDOOR CABINET LARGE
Note: It is important to initially, not tighten the screws.
1. Put one of the two side walls on the floor, see figure 14 below.
Front
Bottom
Top
Figure 14 Put the side wall on the floor
2. Align the edges of the shelves into the holes of the side wall and attach them
to the front side using M6x20 screws, see figure 16 below.
Note: Do not tighten the screws at this moment.
Note: Make sure the shelf’s back side is facing the floor. See figure 15 below.
Document Number:
INS-0038
Revision:
A
Prepared by:
Mikael Lindevall
Date:
2012-04-26
Approved by:
Ulf Krohn
Status:
RELEASED
Page 13

OPEN
Upside
Floor
Figure 15 Back side of the shelf facing the floor
Figure 16 Align the shelves to the side wall.
3. Take the other side wall and align the shelves to the wall and attach them to
the front side of the wall using M6x20 screws, see figure 17 below.
Note: Do not tighten the screws at this moment.
Document Number:
INS-0038
Revision:
A
Prepared by:
Mikael Lindevall
Date:
2012-04-26
Approved by:
Ulf Krohn
Status:
RELEASED
Page 14

OPEN
Figure 17 Align the shelves to the other side wall.
4. Raise the cabinet to a standing position, see figure 18 below.
Figure 18 The Cabinet in a standing position seen from behind.
5. Take out the provided cross bars and assemble them loosely together in pairs
using M6x20 screws and M6 lock nuts, see figure 19 below.
Note: The screw should be threaded through the cross bars with the head
pointing backwards.
Document Number:
INS-0038
Revision:
A
Prepared by:
Mikael Lindevall
Date:
2012-04-26
Approved by:
Ulf Krohn
Status:
RELEASED
Page 15

OPEN
Figure 19 Assembling the cross bars.
6. Attach the first pair of cross bars to the side walls using M6x16 screws,
according to figure 20 below. Start with the top part and fasten the cross loosely
using M6x20 screws.
Note: Do not tighten the screws at this moment.
Figure 20 Attach the cross bars starting from the top
Document Number:
INS-0038
Revision:
A
Prepared by:
Mikael Lindevall
Date:
2012-04-26
Approved by:
Ulf Krohn
Status:
RELEASED
Page 16

OPEN
7. Attach the second pair of cross bars to the first pair using M6x20 screws
according to figure 21 below.
Note: It is important that you attach the cross bars in the correct positions, see
figure 20 below.
Figure 20 The cross bars attached in the correct positions
8. Attach the cross bars and the bottom shelf to the cabinet, see figure 21 below.
Figure 21 Attach the cross bars at the bottom of the cabinet.
9. Attach the rest of the battery shelves from the back side using M6x20 screws.
10.Attach the roof to the side walls using M6x20 screws, see figure 22 below.
11.Tighten all the screws to a torque of 6 Nm.
Document Number:
INS-0038
Revision:
A
Prepared by:
Mikael Lindevall
Date:
2012-04-26
Approved by:
Ulf Krohn
Status:
RELEASED
Page 17

OPEN
Figure 22 Attach the roof to the side walls.
12.Remove any insulation from the rear grounding screws.
13.Put on the contact washers and the nuts on the grounding screws.
Figure 23 The rear grounding screws
Document Number:
INS-0038
Revision:
A
Prepared by:
Mikael Lindevall
Date:
2012-04-26
Approved by:
Ulf Krohn
Status:
RELEASED
Page 18