NRI G-26.4000 Series User manual

Manual for
Changer Series G-26.4000
National Rejectors, Inc. GmbH • Zum Fruchthof 6 • D-2 6 4 Buxtehude • Telefon [phone] • Telefax 04 6 /70 75 55
02/94 vBi
Edition: 10.0
HB.2640-GB
Technical Documentation

Manual G-26.4000: National Rejector , Inc. GmbH, GermanyPage 2
Benefit from the Ad antages of the NRI Changers
G-26.4000 Standard, G-26.4400 SIMPLEX V and G-26.4800 Professional
Increased sales
o 20-30% increa e in ale with a changer
o Greater change capacity
o Sale audit information to optimize machine u age
o Up to 12 different denomination coin accepted (including up to 3 token )
Economical auditing
o Record of
- ale
- machine data
o Data printout
o Data di play
o Readout of data by a data retrieval unit
Security
o Reliable validation
o Low power con umption
10 prices (G-26.4000 Standard)
o Quick imple price changing
Fast ser icing
o Simple modular con truction
Ready for new market requirements
o Re-programmable validator
- change of coin acceptance
- quick re pon e to new fraud
o U e of a bill validator
o U e of a talking module
o U e of a card y tem
Advantage

Manual G-26.4000: Page 3 National Rejector , Inc. GmbH, Germany
Index:
1. General ................................................................................................. 4
2. Technical Data ..................................................................................... 6
3. Electronic Validator G-10.4000/5....................................................... 7
4. Transport and Connection of Unit..................................................... 13
6. Initial Operation .................................................................................. 17
7. Filling Change Tubes........................................................................... 18
8. Display of Line Conditions ................................................................. 19
10. Operating Keys .................................................................................... 21
11. Flow Chart............................................................................................ 22
12. Operation.............................................................................................. 23
Emptying tubes (In entory) 01 .......................................................... 23
Pricing and Machine Number 02 ....................................................... 24
Acceptance and Change Limitation 03.............................................. 26
Setting of Tokens 03 ............................................................................ 27
Operating Modes 04 ............................................................................ 28
Vending Machine Data 05 .................................................................. 31
Sales Data 06 ........................................................................................ 32
Vend/Sales Data 08 .............................................................................. 33
Vend/Sales Data per Price Line 10 ..................................................... 34
Coin and Tube Data 12 ....................................................................... 35
Diagnostics 13....................................................................................... 36
Setting Time and Date 14.................................................................... 38
Single Coin Inhibit 15.......................................................................... 40
Printout Format 16 .............................................................................. 42
Coins to be inhibited 17 ...................................................................... 47
Communication with Audit Unit 18 .................................................. 49
Communication with a Card System 19 ............................................ 50
Communication with a Bill Validator 20........................................... 51
Communication with a Talking Module 21 ...................................... 52
Setting of ‘tube empty’ condition 22 ................................................. 53
13. Summary of Fault Codes..................................................................... 55
14. Remedying Faults ................................................................................ 57
15. Ser ice Functions ................................................................................. 62
16. Maintenance ......................................................................................... 64
17. Adaptations to different machines ..................................................... 65
18. Use of a Bill Validator ......................................................................... 67
19. Use of a Data Retrie al Unit ............................................................... 68
20. Use of a NRI Talking Module G-58.0100 .......................................... 69
21. Drawing of Changer ............................................................................ 70
22. Appendix
Index

Manual G-26.4000: National Rejector , Inc. GmbH, GermanyPage 4
1. General
The G-26.4000 Standard, G-26.4400 SIMPLEX V and the G-26.4800 Professional are 3-tube-
changer , accepting up to 12 different coin denomination , including up to 3 token , between 15 and
33 mm diameter.
Connection between changer and vending machine:
G-26.4000 Standard - parallel interface
G-26.4400 SIMPLEX V - erial interface
G-26.4800 Profe ional - erial interface
Payout of three different coin :
right tube - coin up to 30 mm diameter
left tube - coin up to 26.5 mm diameter
middle tube - coin up to 23.5 mm diameter
The tube may tore the ame denomination coin to increa e capacity.
The validator and changer each have their own microproce or. Both proce or communicate via a
erial interface.
U ing a P.C., the validator i ‘ elf-teaching’ enabling reprogramming of coin acceptance.
It i po ible to u e a card y tem or bill validator with the changer ( ee function 19 and 20).
In addition, you can record data u ing a data retrieval unit. Thi data can be u ed for audit purpo e .
By connecting a talking module G-58.0100 to the changer, your vending machine can become more
appealing.
General

Manual G-26.4000: Page 5 National Rejector , Inc. GmbH, Germany
The changer erie G-26.4800 Profe ional contain a further ver ion, the o-called ‘BDV-Standard’.
For thi device the keyboard i optional.
With a BDV-Standard device without keyboard everal function , de cribed hereafter, are therefore
only po ible by the vending machine control.
Note:
When u ing a G-26.4800 Profe ional the value , et with function 3,4,15,17 and 19, can be
overwritten by the vending machine control. Thu it i preferable to et the e function by the vending
machine control.
Differences:
Professional BDV Standard
external di play
connectable ye no
keyboard with internal
di play exi ting option
printout of data
readout with data retrieval po ible not po ible
unit
function adju table by adju table by
keyboard or vending machine´ vending machine or
vending machine or keyboard optional keyboard
connection of bill validator po ible only po ible
or talking module with option
keyboard
General

Manual G-26.4000: National Rejector , Inc. GmbH, GermanyPage 6
2. Technical Data
Acceptance: Up to 12 different coin denomination , incl. 3 token
Diameter: 15 - 33 mm
Thickne : 1.5 - 3.3 mm
Change capacity: Approximately 70 coin per tube
(depending on thickne )
Dimen ion : Height: 380 mm
Width: 137.5 mm
Depth: 82.5 mm (89.5 mm when operating the return lever)
Mounting: Vertical (to within 2°)
Weight: Approximately 4 kg
Temperature: Operation: 0°C - +55°C
(Ambient temperature of the unit)
Storage: -30°C - +75°C
Humidity: Maximum 90%
Component pec: DIN 40 040 KSF
Power upply: 115/230 Volt (European Standard)
110/220 V A.C., 120/240 V A.C.,
24 V A.C and 24 V D.C.
Power con umption: 5 VA tandby, 20 VA max.
Switching: For A.C. current max. 240 Volt , 2.5 A, 600 VA
For D.C. current max. 24 Volt , 50 mA hort-circuit
Noi e immunity: According IEC 801-4, Bur t 2500 Volt
In ulation: 1.2 kV to VDE 0700
The unit conform with the technical pecification of the regulation
1046/1984 of high frequency device for ISM or imilar purpo e .
Technical Data

Manual G-26.4000: Page 7 National Rejector , Inc. GmbH, Germany
General Information
The G-10.4000/5 i a microproce or-controlled validator, which include a erial interface for the data
tran fer to the control unit.
Measurements
When a coin pa e the mea urement area within the validator, the coil mea ure the coin characteri tic
of alloy, thickne , diameter and embo ing. The mea ured analog value are recorded and proce ed
to 6 digital value .
For coin validation 6 parameter are available:
NFP = Pha e hift mea urement with low frequency
GRO = Diameter mea urement with upper en or
GRU = Diameter mea urement with lower en or
NFA = Amplitude mea urement with low frequency
RCH = Calculated value
HFP = Pha e hift mea urement with high frequency
Coin channels
The in erted coin generate one value for each of the 6 parameter . The validator check , whether thi
value lie within it programmed limit , i.e. within the coin channel.
Within each channel the limit value for one coin denomination can be et. The 12 coin channel of the
G-10.4000/5 enable the coin acceptance of a maximum of 12 different coin denomination . Thi mean
coin , who e characteri tic corre pond. Thu thi al o refer to token . Ba ed on thi there are two
coin channel programmed in tead of only one in ca e of the acceptance of an old and new coin
denomination (for in tance 0.10 £ old and 0.10 £ new).
Alternatively it i po ible to programme a channel with 'normal bandwidth' and with 'narrow bandwidth'
for the ame coin denomination.
To each coin channel one coin denomination can be a igned.
The G-10.4000/5 can validate up to a maximum of 8 different coin value . The coin channel 9 to 12
are linked up with the coin channel 1 to 8 and thu a coin value i a iged to the e coin channel .
3. Electronic Validator G-10.4000/5
G-10.4000/5

Manual G-26.4000: National Rejector , Inc. GmbH, GermanyPage 8
Example II: Label of a G-10.4000/5 with Engli h coin acceptance.
The example how that the channel 2 and 10, 3 and 11 a well a 8 and 9 are linked together.
Different coin denomination are accepted, however, they have the ame coin value .
Example I: Label of a G-10.4000/5 with German coin acceptance.
Thi example how the the coin channel 3 and 10, 4 and 11 a well a 5 and 12 are linked
together. The abbreviation "E" marke the channel with 'narrow' bandwidth. So for the ame coin
denomination two channel are programmed, one with 'normal' and the other with 'narrow'
bandwidth.
Example II
Linked channel alway accept the ame coin value.
Example I:
G-10.4000/5

Manual G-26.4000: Page 9 National Rejector , Inc. GmbH, Germany
Indi idual coin inhibit
It i po ible to inhibit each of the channel 2 to 12.
The channel 2 to 8 can be inhibited via keyboard of the changer ( ee function 15).
If one of the channel 2 to 8 i inhibited via the keyboard of the changer, the a igned channel,
accepting the ame coin value, i imultaneou ly inhibited.
Example:
Programmed coin value within channel 5 (narrow bandwidth) : 1.00 £
Programmed coin value within channel 12 : 1.00 £
Due to the fact that channel 5 and 12 are linked together if the coin acceptance i inhibited within
channel 5, channel 12 i al o inhibited.
In order to inhibit the coin acceptance of channel 9 to 12 a 4-pole Dual-In-Line witch i
provided on the pc-board of the G-10.4000/5 ( ee figure).
To get free acce to the Dual-In-Line witch it i nece ary to remove the G-10.4000/5.
Po ition of the Dual-In-Line witch on the CPU pc-board of the validator.
G-10.4000/5

Manual G-26.4000: National Rejector , Inc. GmbH, GermanyPage 10
Coin sorting
The validator i able to ort coin into 3 different tube or into the ca hbox. The a ignment of the coin
into tube i done by the channel and i independent from the coin value.
During the orting procedure the orting gate are activated dependant on the time the in erted coin
require to pa through the validator. Thu a fa t coin require a hort orting time. Thi individual
activation of the orting gate increa e con iderably the orting ecurity.
Switch 1 in the lower po ition of the 4-pole Dual-In-Line witch ha two function . By u ing thi
witch you can activate the orting function ( ee page 11).
* By moving the appropriate witch in the upper po ition ( 'open' ) the channel i inhibited.
By u ing the individual coin inhibit of channel 9 to 12 it i po ible, for in tance,
- to increa e the lug rejection by inhibiting the channel with normal bandwidth for
changer with German coin acceptance
- to inhibit the coin acceptance of old coin , if they hould no longer be accepted for
changer with Engli h coin acceptance.
o The channel 9 to 12 are a igned to the 4 witche a follow :
G-10.4000/5

Manual G-26.4000: Page 11 National Rejector , Inc. GmbH, Germany
Attention: If within channel 12 a coin i programmed, the coin denomination within channel 9 mu t
not be orted into the right tube a during inhibit of channel 12 (u ing witch 1) the orting
change from channel 9 to channel 8.
The sorting function - pecial function for validator with Engli h coin acceptance - can be
activated by u ing witch 1,
- if within channel 12 no coin i programmed,
- if the coin denomination, accepted by channel 9, i guided into the right tube
* Move witch 1 on the 4-pole Dual-In-Line witch in the upper po ition
o Now coin accepted within channel 9 are no longer guided into the right tube, but coin
accepted within channel 8 are guided into the right tube.
G-10.4000/5

Manual G-26.4000: National Rejector , Inc. GmbH, GermanyPage 12
NRI Programming Unit
NRI offer a programming tation by which you can change the etting according to your
requirement .
By u ing the NRI programming tation for validator erie G-10.4000/5 you can
- check the proper function of the connected validator,
- if nece ary, determine the rea on for a fault
- change the programming
- di play the actual mea ured value of an in erted coin
- programme the coin channel by in erting pecial coin
- change the validator etting in order to adapt it to the de ired vending machine.
A programming tation for the G-10.4000/5 include the following unit :
G-55.0287 adapter (for AT computer ) with 9-pin plug
or
G-55.288 adapter (for XT computer ) with 25-pin plug
G-19.0577 te ter
G-19.0584 te t tand
93 00 631 oftware 'KUNEMP', deliverable on 5.25" or 3.5" di k
The oftware 'KUNEMP' can al o be u ed for the validator erie G-18.3000.
You can connect the NRI programming tation to an IBM per onal computer or compatible with
a RS232 interface.
G-10.4000/5

Manual G-26.4000: Page 13 National Rejector , Inc. GmbH, Germany
4. Transport and Connection of Unit
Transport
o Before tran port plea e empty all tube
o Tran port and torage in factory packing prevent damage
o No tran it fixing required
Attention
Component behind validator are at line voltage.
Always unplug changer before removing validator.
Always refit the afety crew.
Prior to installation
* Check that changer i correct for your machine
* Check operating voltage and change if nece ary ( witch S1 on interface module)
(Only unit for 110.. 240 Volt ).
Installation
o Connecting cable to vendor mu t not yet be plugged
* Mount changer
* Unfa ten afety crew ( ee figure)
* Remove validator
* Secure changer with crew
* Refit validator
* Fix afety crew
* Connect non-fu ed green/yellow earth lead
* Plug to machine
* Check that motor are in tandby tate (key ‘+’ twice)
* Fill change tube with at lea t 20 coin each ( ee ‘Filling Change Tube ’ page 18)
Tran port/Connection

Manual G-26.4000: National Rejector , Inc. GmbH, GermanyPage 14
5. Description of Operating Modes
Note: The function de cribed hereafter can be et within unit including the late t oftware. If
nece ary, plea e contact NRI.
Mode Reason Select
o In entory - to relocate changer 01
- ervicing
Emptying tube - inventory
- tran port
o Price setting 02
(G-26.4000 Standard)
o Machine number 02AU
o Acceptance limit - prevent mi u e a 0301
changemaker
All coin are inhibited once
acceptance limit i reached
o Change limit - maintain change tore 0302
Limited change given
Only effecti e within mode ‘multi- end’
o Setting of tokens Setting value of up to three 0303
different token po ible.
o Single end Coin in erted for each vend. 04
Changer inhibit coin
Change given after each vend acceptance, when credit exceed
automatically highe t price.
o Multi- end More than one vend may be 04
made without in erting coin
Change after vend and for each.
reject operation
o Committed to end Prevent mi u e a changemaker 04
Vend mu t be made before
change given
o Uncommitted to end 04
Change returned at any time
Function

Manual G-26.4000: Page 15 National Rejector , Inc. GmbH, Germany
Mode Reason Select
o External reset 04
(G-26.4000 Standard)
Vending machine provide
re et ignal
o Internal reset Price pul e 75 up to 100 m ec 04
(G-26.4000 Standard)
No re et ignal from
vending machine
o Reset ia 6 Determined by machine. 04
(G-26.4000 Standard) Only effective in connection
with ‘external re et’.
o Reset ia 8 Determined by machine. 04
(G-26.4000 Standard) Only effective in connection
with ‘external re et’.
Lamp ‘exact change’ Cu tomer can buy, however, he
lights up (unchangeable) po ibly ha to renounce hi
re idual money. Money which cannot
be paid back, will remain a credit.
Note: o The ‘exact change’ lamp now olely depend on
the ‘tube empty’ condition, et on function 22.
o When coin are till in the tube , they are paid out even in
ca e of 'tube empty' di play.
o Re idual credit, due to in ufficient change, remain .
o Change i paid back in lowe t number of available coin .
o Blocking of coins Coin et by function 17 04
when ‘tube empty’ are not accepted when the
(unchangeable) ‘tube empty’ condition i
fulfilled.
o Display of time When credit = 00.00 the 0401
time can be di played.
Function

Manual G-26.4000: National Rejector , Inc. GmbH, GermanyPage 16
Mode Reason Select
o Display of credit in Prior to payout of re idual 0401
'single end' money, credit i di played
for 2.5 econd .
o Delayed reset After re et, price line remain 0401
active for 300 m ec.
o Cigarette mode Activation of the cigarette 0401
mode i independent from
validator etting.
o Ecological function Di count po ible, if no cup 0401
i u ed.
o Data display Audit purpo e
- vending machine data 05
- ale data 06
- vend / ale data 08-09
- vend ale data per price line (G-26.4000 Standard) 10-11
- coin and tube data 12
o Diagnostics Servicing 13
o Time/date setting 14
o Single coin inhibit Any coin may be inhibited 15
o Printout format Short or full data 16
o Coins to be inhibited Applicable during ‘tube empty’ 17
condition (function 22)
o Communication with 18
audit unit
o Communication with 19
card system
o Communication with 20
bill alidator
o Communication with 21
talking module
o Setting of ‘tube 22
empty’ condition
Function

Manual G-26.4000: Page 17 National Rejector , Inc. GmbH, Germany
Initial Operation
6. Initial Operation
* Check
- upply voltage
- vending machine compatibility
- vending machine interface
* Connect earth wire to hou ing of vendor.
Good metallic contact is absolutely necessary.
* Connect changer
* Switch on
- external di play how 00.00 or time or re idual credit
* Check operating mode are correctly et (function 04)
* Check that motor are in tandby tate (key ‘+’ twice)
* Fill each tube with at lea t 20 coin ( ee ‘Filling Change Tube ’ page 18)
* Check etting of time and date (function 14)
* Set price (G-26.4000 Standard) and machine number (function 02)
* Check maximum change and credit (function 03)
* When token are accepted, check correct etting (function 0303)
* Check ingle coin inhibit (function 15)
* Check coin acceptance and correct credit di play
* Te t vend and check correct change di pen er
Changer is now ready for use.

Manual G-26.4000: National Rejector , Inc. GmbH, GermanyPage 18
7. Filling Change Tubes
It i preferable to fill tube a follow :
o Unit in tandby mode
* Pre ‘+’ key
* In ert coin
* Pre ‘+’ key
o Po ibly exi ting credit remain unchanged.
Filling level of tube : I-I = not empty
- = full
II = empty
Note:
- Before tarting to fill tube ca hbox hould be emptied, a coin guided into ca hbox are not
counted.
- Even when keyboard i blocked filling of change tube by pre ing ‘+’ key i po ible.
- In erted coin will be audited.
- All coin are accepted, including the coin inhibited by function 15.
Additionally it i po ible to fill tube u ing function 1305 ( ee’Diagno tic ’).
maximum filling level
Filling Change Tube

Manual G-26.4000: Page 19 National Rejector , Inc. GmbH, Germany
8. Display of Line Conditions
G-26.4000 Standard
(Remedying faults within ending machine)
o Changer in tandby
* Key ‘+’
* Key ‘P’
o On di play appear for example:
Where:
0060 = price 60 p
01 = election line 1 active
The price of the elected product appear al o on the external di play. If another product i elected
the di play hut down temporary o that even if the price i the ame the change to another election
line i di played.
For line condition following di play are po ible:
-6 = line 6 active (coin inhibit)
-8 = line 8 active (re et)
-9 = line 9 active (tube empty)
01 = election line 1 active
.
.
06 = election line 6 active
.
.
10 = election line 10 active
* Key ‘P’
o Changer return to tandby
Di play of Line Condition

Manual G-26.4000: National Rejector , Inc. GmbH, GermanyPage 20
9. Test Vends
G-26.4000 Standard
o Changer in tandby
* Key ‘+’
* Key ‘P’
* Key ‘E’
o On di play appear :
* If you elect now for in tance election 1, the di play will indicate:
Thi mean that the vend operation for election 1 (price: 60 p) i now initiated. When the vending
machine ha fini hed the vend the following di play i obtained:
If no further te t vend i initiated, the di play how again the tatu indication for te t vend (fir t
figure on thi page) after 10 econd . After approximately 40 econd the changer return to tandby.
The number of te t vend i counted and can be di played within function 08 (vend data) under 0903.
Al o the printout include the number of te t vend ( econd number under ‘cycle ’).
* Key ‘P’
o Changer return to tandby.
Te t Vend