RR-Concepts StationMaster-5 User manual

1
This manual contains detailed hookup and programming instructions for the
StationMaster - Reversing train controller.
The Reversing StationMaster is similar to a standard StationMaster however
it contains software to perform automatic back-and-forth operation with or without
sensors.
Before we Start- Please do not attach power wires (from your power pack or
transformer) to any other terminals except the designated inputs.
Your StationMaster will be damaged if power is put on any of the sensor terminals.
ONLY ATTACH WIRES WHILE THE POWER IS OFF.
tation aster -
Reversing Train Controller, V2 version
Status LED
Top Speed Adjust and
Programming Dial YardMaster data cable
plug.
IN 8-20VDC
Out to Track
Sensor LED
Programming
Pushbuttons
Sensor Inputs
End
sensor
In-between stop
sensor
STOP sensor
RR Concepts
SM
July, 2019
5
C
RR

2
To
Power Pack
DC TRACK
Terminals.
If StationMaster does not turn on
then reverse direction on transformer.
To
TRACK
Diode Isolators (two places)
RR-Concepts.com
C
RR
Reversing Operations -
No Sensors, acceleration, deceleration.
The default hookup uses diodes at the ends which will stop the train when it
crosses the boundary. If desirable, LGB 10151 units can be use in place of diodes.
PROGRAMMING:
Best performance is achieved with the factory default settings. (See factory default
programming instructions) If desired the acceleration rate and time delays can be changed.
Reversing using Diodes
1
Diodes can be wired to the track using
self-tapping screws or attached to an isolator.
A 1 or 2 AMP diode is usually sufficient.
continued...
1
2
3
4
8
9
10
11
12
13
StationMaster
Here is the hookup:
* 2 wires from the transformer to the Reverser.
* 2 wires from the Reverser to the track.
* Diodes on the ends where the engine will stop.

3
RR-Concepts.com
C
RR
OPERATIONS: Basically watch the train, and set the location where the
deceleration should start
The Reverser has a 2 step speed profile. Speed #1 is the top speed of the train set by the transformer.
Speed #2 is a “creeping” speed which allows the train to always reach the diode isolators on the ends.
The Reverser will accelerate using the programmed acceleration rate, maintain a top speed, and then
decelerate down to Speed #2 when the TIME TO DECELERATE time is reached.
Once the deceleration has completed, Speed #2 will be maintained for the duration of the “pause time”.
This provides a very realistic and smooth operation. After a reverse, the operation is repeated.
HOW TO SET OR RESET THE AUTOMATIC DECELERATION REVERSING:
1. Set the transformer for the desired top speed of the train. Turn the StationMaster top speed dial
fully clockwise.
2. Press programming buttons #1 and #2 at the same time OR perform a factory reset. This will
erase any programmed TIME TO DECELERATE values. Note that this is not always necessary since the
TIME TO DECELERATE can be changed at any time. (see below, pressing button #1 will also reset)
3. Watch the train and press BUTTON #3 when the train reaches the TIME TO DECELERATE location.
This is typically 3 feet from the ends, but depends on the speed of the train and the programmed deceleration
rate. The train will blink red and decelerate. After decelerating, the Reverser will blink RED/GREEN while
the train creeps into the stops. After reversing, repeat for the other direction. Notice that the Reverser
will store different TIME TO DECELERATE values for each direction since trains don’t always go
the same speed in forward and reverse.
That’s it!
Dial: - optional -
Turn counter-clockwise
to decrease “creep speed”.
Note: Turning too far will enter
programming mode.
.
Continued...
Reversing Operations - No Sensors Continued...
Pushbutton Operations
Button 1:
Reset TIMETO DECELERATE
for this direction. (start over)
Button #2: - optional -
Terminate the time delay operation
and reverse as soon as possible.
(Convenience during programming)
Button #3:
Set the TIME TO DECELERATE
for this direction NOW.

4
RR-Concepts.com
C
RR
Reversing Operations - No Sensors Continued...
Notes
LED Indications
This LED will:
Flash GREEN when accelerating,
Flash RED when decelerating,
Slowly flash GREEN/RED during the time delay.
Blink ORANGE when an infinite time delay is running.
(When in this condition button #2 MUST be pressed to continue.)
This LED will:
Turn RED when a TIME TO DECELERATE
value is NOT set for this direction. Button #3 MUST
be pressed to set the deceleration time or the train will never reverse.
Pushbutton and Dial Operations - a few more details
All recorded values are stored in flash memory and retained after a power cycle. For consistent
operation day after day the transformer throttle setting should be the same. Sometimes trains
will run a different speed after operating for awhile, and this is expected. To always creep into the
ends set the TIME TO DECELERATE location sooner to allow more creep time.
The duration of the creep time comes from the programmed delay time. The delay time is actually
“wait this long before reversing”. If a very long creep is done, then the pause at the ends will be
shorter. Increase the time delay if a longer pause time at the ends is desired.
When the Reverser is running, button #3 can be pressed at any time to set the TIME TO
DECELERATE. When pressed, the deceleration will start and this time is recorded.
If the deceleration is starting too soon and a different time is desired, then press
BUTTON #1 to erase the stored value. This will cause the Reverser to set an infinite time delay
to allow the train to creep into the stops (orange blink). Once the train enters the stops,
press button #2 (terminate the time delay) to continue. Set the TIME TO DECEL again after
the train reverses and comes back in this direction.
The default creep speed is relative to the transformer throttle setting. If a slower creep speed is
desired, then turn the top speed dial counter-clockwise to slow the train down. Note that the
creep speed will be the same for both directions. Some trains will creep faster in forward than
in reverse. Note that the StationMaster requires at least 8 volts to operate.
Most important- Always allow the trains to enter the stops on the ends before setting the
TIME TO DECELERATE value (button #3). We need to record the time to start the deceleration
for the full length of track.
T

5
To
Power Pack
DC TRACK
Terminals.
If StationMaster does not turn on.
reverse direction on transformer.
To
TRACK
Place MAGNET
on bottom of engine.
Sensors in PARALLEL.
Reversing using Sensors
PROGRAMMING:
Set programming blink 1 to use sensors.
(See programming instructions for more info)
Set acceleration and deceleration rates as desired.
Set time delay on ends as desired.
RR-Concepts.com
C
RR
Reversing Operations using Sensors
When sensors are used the StationMaster will reverse before every acceleration
and ignore the next DECEL sensor it encounters after a reversal. Using sensors provides
a more consistent day-to-day operation regardless of changing speeds changing trains, etc.
This is a more reliable operation for multiple train sidings where the trains travel at different
speeds.
This hookup requires a sensor to be placed on the extreme ends to signal the StationMaster
to begin the deceleration/pause/acceleration sequences.
Terminals
8 & 9 to end
sensors
Terminals
10 & 11 to
in-between sensoers
In-Between Station Stops
For in-between station stops add sensors to terminals 10 & 11 wired in parallel.
Note that 2 sensors must be used for each stop. Place sensors so that the train
stops between these sensors. This will allow the train to stop at the same position
regardless of direction. There is no limit to the number of stops that can be added.
If only one stop is desired in-between then one sensor can be used however the
train will stop at a different location for each direction due to the deceleration distance.
Two sensors are recommended.
1
2
3
4
8
9
10
11
12
13
StationMaster
Optional STOP sensors
on the ends attached to 12
& 13 will allow precise stopping
location and realistic
“creep-stop” when enabled.

6
StationMaster Basic Hookup Description
The StationMaster is designed to be installed
between the train transformer, and the track.
Attach 1 & 2 to your transformer's DC output (Sometimes
labeled as TRACK). Set your transformer’s throttle position
to the desired top speed of the train. If the StationMaster does
not "light up", then reverse the direction on the transformer
to change the voltage polarity, or swap these two wires.
Attach 3 & 4 to your track. This is the
controlled output voltage.
Terminals 8 & 9 are the start DECEL sensor for the ends.
When this sensor detects a magnet the StationMaster will begin a decelerate,
pause, reverse, and then accelerate sequence. The sensor LED will light up when
this sensor is detected. The DECEL sensor should be placed 1 or 2 feet from the
ends, depending on the deceleration rate. One is required on each end.
*This sensor can be simulated by pressing programming button #1.
END Sensor - only when programmed to use sensors.
RR-Concepts.com
C
RR
+
-
1
2
3
4
8
9
10
11
12
13
StationMaster
1
2
3
4
8
9
10
11
12
13
StationMaster

7
Terminals 10 and 11 will perform an in-between station stop.
When this sensor detects a magnet the StationMaster/Reverser
will use a fixed deceleration and acceleration rate for a station stop..
*This sensor can be simulated by pressing programming button #2.
Terminals 12 and 13 are the optional STOP sensor.
In-between station stop Sensor - Only when programmed to use sensors
STOP Sensor - Only when programmed to use sensors
When the train is decelerating and this sensor detects a magnet, the train
will immediately STOP. This sensor is not necessary unless an exact stopping
position is desired.
This sensor is REQUIRED when “Creep Stop” is turned on.
*This sensor can be simulated by pressing programming button #3.
Sensor Descriptions
Optional
RR-Concepts.com
C
RR
1
2
3
4
8
9
10
11
12
13
StationMaster
1
2
3
4
8
9
10
11
12
13
StationMaster

8
1
2
3
4
8
9
10
11
12
13
StationMaster
Speed Adjust
and
Programming Mode
When programed to use sensors:
The top "cruising" speed of the train can be adjusted by turning the "top speed" dial.
“Full speed" is clockwise. Turn this dial down as necessary to set the desired cruising speed.
Typically, this dial is set fully clockwise and the transformer is used to set the
speed of the train.
If you have a fixed DC power supply, then use this dial to set the top speed of your trains.
Default condition for diode reverse mode:
Reduce the “creep speed” of the train into the diode stops after the deceleration has finished.
RR-Concepts.com
C
RR
Speed Dial
Full counter-clockwise will enter Programming Mode.
When not full counter-clockwise, this dial does the following:

9
Green flashing: train is ACCELERATING.
Green NOT flashing: Train is AT TOP CRUISING SPEED.
Orange NOT flashing, StationMaster will ignore next DECEL sensor
1. Quick Red flashing: Train is DECELERATING.
2. Red/GREEN flashing at 1 second rate: StationMaster is performing a time delay.
or possibly creeping into the stops.
Default mode: The TIME TO DECELERATE is not set for this direction.
Sensor mode: A sensor is detected.
Two Red Blinking LED's indicate a SHORT CIRCUIT condition.
Turn the top speed dial to zero and then back to 100%, or turn off
power to recover. If condition returns after recovery re-program shutdown
threshold by entering and exiting program mode, or locate the short circuit.
Sensor LED GREEN twinkling indicates secondary Programming mode.
Sensor LED orange twinkling indicates programming mode.
STATUS LED
STATUS LED
SENSOR LED
SENSOR LED
LED indicators
RR-Concepts.com
C
RR
1
2
3
4
8
9
10
11
12
13
StationMaster

10
1. Make sure all three sensor inputs are open.
2. If the top speed dial is not already at zero, then turn the top speed dial to zero.
(fully counter-clockwise.) The sensor LED will turn ORANGE.
3. Push and hold programming button #1.
4. Watch the status led. Each RED blink will decelerate slower.
The fastest deceleration will be with one blink. (TRAIN Stops
sooner) Release the pushbutton when the desired number of blinks have occurred.
A typical number is 5. Repeat this procedure if you want a different value.
One blink corresponds to a 3 second deceleration rate. Each additional blink adds
1 second. For example, a blink count of 5 would result in a deceleration rate of
8 seconds.
When finished with all programming turn the top speed dial fully clockwise and
then turn down to a desired creeping or top speed if needed.
All programming values are stored in flash memory and are retained until
re-programmed.
Programming:
Deceleration Rate
Fully
counter
clockwise
RRConcepts.com
Table of contents
Other RR-Concepts Controllers manuals
Popular Controllers manuals by other brands

Digiplex
Digiplex DGP-848 Programming guide

YASKAWA
YASKAWA SGM series user manual

Sinope
Sinope Calypso RM3500ZB installation guide

Isimet
Isimet DLA Series Style 2 Installation, Operations, Start-up and Maintenance Instructions

LSIS
LSIS sv-ip5a user manual

Rockwell Automation
Rockwell Automation 1769-L31 installation instructions














