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Parker P2M Node 24 DO User manual

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USER MANUAL
P2M Node 24 DO
P2M2HBVT12400
Page 2 /15
P2M2HBVT12400
User Manual
30060921401W05
February 2018 Pneumatic Division
27031 Evreux - France
“EtherCAT® is a registered trademark and patented technology, licensed by
Beckhoff Automation GmbH, Germany.”
Page 3 /15
P2M2HBVT12400
User Manual
30060921401W05
February 2018 Pneumatic Division
27031 Evreux - France
Page
Product General Overview 04
Purpose of the P2M Node 24 DO 04
Module assembly / disassembly 04
Technical Data 05
P2M Node 24 DO electrical specifications 05
Auxiliary power consumption calculations 05
Solenoid Pilots addressing and Process mapping 06 to 07
P2M Node 24 DO addressing used with Moduflex Valve System 06
P2M Node 24 DO addressing used with H Micro Valve Series 06
P2M Node 24 DO addressing used with H Universal ISO Series –15407-2 & 5599-2 07
P2M Node 24DO Electrical Connections 07
Network communication and auxiliary power connection 07
P2M Node 24 DO connected to SAFE power for valve control 07
Diagnostic 08
Local visual diagnostic 08
Network diagnostic via Object “Module Error Input” 08
Auxiliary Power Management 09
Power supply diagnostic through LED 09
Power supply diagnostic thought Network 09
Auxiliary voltage reading 09
Auxiliary power supply range adjustment
Rotary Switches 10
P2M Node 24 DO Configuration File 10
Mapping of I/O Process Data 10
Process Output Data Mapping 10
Process Input Data Mapping 10
Manufacturer Specific Objects 11
Process Data Outputs 11
Manufacturing Specific Object –Solenoids 11
Manufacturing Specific Object –System Commands 12
Status / Diagnostic Data and Parameters 12 to 15
Manufacturing Specific Object –Switching Cycle Counters 12
Manufacturing Specific Object –Clear Switching Cycle Counters 13
Manufacturing Specific Object –Aux Voltage Value 13
Manufacturing Specific Object –Aux Voltage Low Warning Limit 13
Manufacturing Specific Object –Aux Voltage High Warning Limit 13
Manufacturing Specific Object –Channel Error 13
Manufacturing Specific Object –Module Info Flag 14
Manufacturing Specific Object –Output Status Behavior 14
Manufacturing Specific Object –Module Error Input 15
Page 4 /15
P2M2HBVT12400
User Manual
30060921401W05
February 2018 Pneumatic Division
27031 Evreux - France
H Micro
Up to 24 pilots
Moduflex Valve
Up to 19 pilots
Purpose of the P2M Node 24 DO
The P2M Node 24DO can be used with either the Moduflex Valve System, H Micro or H ISO 15407-2 and 5599-2 Valves Series.
Depending on the valve series the module is connected to, it can control up to 24 pilot solenoid valves, as shown on the
illustration below:
For details on appropriate valve adaptor to use,
please refer to the respective valve series technical
catalogue and instruction sheets.
Module assembly / disassembly
2
4
3/5
To disassemble, follow steps backward
1
Product general overview
H ISO 15407-2 & 5599-2 Valves
Sizes 02, 01, 1, 2, and 3
Up to 24 pilots
Page 5 /15
P2M2HBVT12400
User Manual
30060921401W05
February 2018 Pneumatic Division
27031 Evreux - France
Description
Value
Network power supply
24 Vdc +/
-10%
Speed communication
According to
EtherCAT standard (100Mbit/s)
Auxiliary power supply Voltage
20,4 Vdc to 26,4 Vdc
Current limit per channel
150 mA
Max. c
urrent limit
2 A
Polarity inversion protection
YES
Short circuit protection
YES
Operating temperature
0
°C to +55°C
Storage temperature
-25
°C to +70°C
Shock
According to IEC 60068
-2-27:2008
Vibration
According to IEC 60068
-2-6:2007
EMC
According to EN 55011 & EN 61000
-4-2 up to -4-6
Auxiliary power consumption calculation
Depending on the valve range the module is connected to, the pilot solenoids differ in power consumption. In
order to determine the minimum required power to supply, the table below may be used:
Technical Data
P2M Node 24DO electrical specifications
NOTE: it is recommended that the total outputs current consumption does not exceed 2A
Valve Range Number of Pilots
simultaneously powered
Power Total
Moduflex Valve System
x 40 mA
mA
H Micro
x 40 mA
mA
H ISO
-15407-2 - Sizes 02 & 01
x 40 mA
mA
H ISO
-5599 - Sizes 1, 2 & 3 (Energy Efficiency Coils)
x 54 mA
mA
H ISO
-5599-2 - Sizes 1, 2 & 3 (Standard Coils)
x 133 mA
mA
Total :
mA
Page 6 /15
P2M2HBVT12400
User Manual
30060921401W05
February 2018 Pneumatic Division
27031 Evreux - France
Byte 2 EV24 . . . . . . . . . . . . . . EV17
Solenoid Pilots addressing and Process Data mapping
P2M Node 24DO addressing used with Moduflex Valve System
The P2M Node 24DO used with Moduflex Valve System can handle up to 19 pilot solenoid valves. Addressing
is as shown below:
P2M Node 24DO addressing used with H Micro Valve Series
The P2M Node 24DO used with H Micro Valve Series can handle up to 24 pilot solenoid valves. Addressing is
as shown below:
Byte 1 EV08 . . . . . . . . . . . . . . EV01
PLC Process outputs data mapping
Byte 2 EV16 . . . . . . . . . . . . . . EV09
Byte 3* EV24 . . . . . EV20 EV19 ... EV17
* Byte 3 / Bits 3 to 7 are not connected to valves with Moduflex Valve Range
Byte 1 EV08 . . . . . . . . . . . . . . EV01
07
PLC Process outputs data mapping
Byte 2 EV16 . . . . . . . . . . . . . . EV09
Byte 3 EV24 . . . . . . . . . . . . . . EV17
. . . . . . . . . . . . . . . . . . . . .
EV01 EV02 EV03 EV04 EV05 EV06 EV07 EV08 EV09 EV10 EV11 EV12 EV13 EV14 EV15 EV16 EV17 EV18 EV19
EV01 EV02
EV03EV04
EV05 EV06 EV09
EV10
EV11
EV12
EV13
EV14
EV15
EV16
EV17 EV18
EV07EV08 EV20 EV19
EV21 EV22
EV24 EV23
Double Address
Manifold
Single Address
Manifold
Single Address
Manifold
Double Address
Manifold
Page 7 /15
P2M2HBVT12400
User Manual
30060921401W05
February 2018 Pneumatic Division
27031 Evreux - France
P2M Node 24DO addressing used with H Universal ISO Series –15407-2 & 5599-2
The P2M Node 24DO used with H ISO Series –15407-2 –sizes 02 &01 and 5599-2 –sizes 1, 2 & 3 –can
handle up to 24 pilot solenoid valves. Addressing is as shown below (on H Universal manifold):
Byte 1 EV08 . . . . . . . . . . . . . . EV01
07
PLC Process outputs data mapping
Byte 2 EV16 . . . . . . . . . . . . . . EV09
Byte 3 EV24 . . . . . . . . . . . . . . EV17
. . . . . . . . . . . . . . . . . . . . .
P2M Node 24DO Electrical Connections
Network Communication and Auxiliary power connection
Network Communication: Standard Female M12 D-Coded connectors –4pins
Auxiliary Power Supply: Standard Male M12 A-Coded connector –4pins
Use of standard manufactured cables available from usual electrical supplier is recommended.
Out
In
Power
The P2M Node 24DO Auxiliary Power for valves can be supplied from a SAFE 24Vdc auxiliary source in PP or PM mode, as well
as from Output Switching Signals Device Failsafe Digital Outputs (OSSD FDO).
P2M Node 24DO connected to SAFE power supply for Auxiliary Power
Note : Please check max. power available from the source. Refer to the “Auxiliary power consumption calculation”section
Auxiliary Power M12 A-Coded
PIN # Description
1 Logic Power +
2 AUX Power -
3 Logic Power -
4 AUX Power +
Network In & Out M12 D-Coded
PIN # Description
1 TxData +
2 RxData +
3 TxData -
4 RxData -
Page 8 /15
P2M2HBVT12400
User Manual
30060921401W05
February 2018 Pneumatic Division
27031 Evreux - France
Green / Red LED Green LEDs Red LED Green / Red LED
LED
Status
Description Troubleshooting LED
Status
Description Troubleshooting LED
Status
Description Troubleshooting LED
Status
Description Troubleshooting
OFF
Logic lines
not powered
Check power
supply (pin's 2 & 4
on
Power M-12)
OFF
Not link, no
activity
Check
connection
to
the Network
OFF
No error
N/A
OFF
Initialization
Power supply
missing
N/A
Check power
supply
ON
GREEN
Logic Power
OK
N/A
ON
GREEN
Link sensed, no
activity
N/A
Blinking
Invalid
configuration
Check register
or object
settings
ON
GREEN
Operational
N/A
ON
RED
Presence of
any
fault
requiring
acknowledge
Fix
the issue and
acknowledge error/
power cycle the
module
Blinking
GREEN
Link sensed,
activity
N/A
Single
Flash
Unsolicited
state change
Reset module
(power OFF/ON)
Blinking
GREEN
Pre
-
operational
N/A
Blinking
G/R
Firmware
Version
error
Contact technical
support or change
the module
Double
Flash
Sync manager
watchdog
timeout
Reset module
(power OFF/ON)
Single
Flash
GREEN
Safe
-
operational
N/A
ON
Allocation
controller failure
Reset module
(power OFF/ON)
If also RUN LED
turns RED, change
the module
Flashing
GREEN
BOOT
N/A
Flicker
Booting error
detected
Firmware
exception
Change the
module
RED
Fatal event
If also ERR turns
RED, change the
module
Red LED
LED
Status
Description Troubleshooting
OFF
Standard mode
(No error active)
N/A
ON
RED
One
(or more)
active “o
utputs
stage
failure”
Check diagnostic
message through
the Network and
relative
troubleshooting
Local Visual Diagnostic
The P2M Node 24DO module offers local diagnostics through 6 LED’s status with interpretation described in
the table below:
NOTE: Errors caused by solenoid(s) must be fixed first and then the error must be acknowledged by either one of the following actions:
•switching OFF/ON Auxiliary power supply (once error is fixed)
•sending the “Acknowledge Error” command **SEE Manufacturing Specific Object “System Command”
Diagnostic through network via Object “Module Error Input”
The P2M Node 24DO module offers diagnostic data transmitted to the PLC as Process Data Input or via the Manufacturing Specific
Object “Module Error Input”:
Byte 0 Diag 7 . . . . . . . . . . . . . Diag 0
Byte 1 Reserved
Bit # Error Name Error Description
Diag 0
Ack
-Required
Set if any major fault active.
Outputs are switched OFF and acknowledge is required to restart
the module to normal operation
Diag 1
Auxiliary Voltage Warning
Set if Auxiliary Voltage in warning range
. Module keeps normal operation
Diag 2
Auxiliary Voltage Failure
Auxiliary Voltage in Error range.
Outputs are switched OFF and acknowledge is required to
restart the module to normal operation
Diag 3
Temperature Warning
Set if
a temperature increase above warning levels is detected by the output drivers
Diag 4
Output
Driver Channel Error
Set if
a major fault is detected at the output stage –solenoid short circuit. Outputs are
switched OFF and acknowledge is required to restart the module to normal operation
Diag 5
Module
Error
Set if an
internal communication error is active. Depending on the fault the module might
require acknowledgment.
Diag 6
Outputs Stage Not Available
Set if auxiliary power
is missing. No acknowledge is required
Diag 7-15
Reserved
These bits will be always set as 0
Index Name Data Type Access
0x2009 Module Error Input UINT Read
Page 9 /15
P2M2HBVT12400
User Manual
30060921401W05
February 2018 Pneumatic Division
27031 Evreux - France
Power supply diagnostic through LED
The P2M Node 24DO monitors the auxiliary power supply voltage and manages two levels of diagnostics;
warning and error range. The normal range can be modified through Manufacturing Specific Objects.
Auxiliary Power Management
Auxiliary Power Supply
LED function details:
•‘’Auxiliary power’’ error is active from 9 to 18 Vdc or above 28,5 Vdc
•When ‘’Auxiliary power error’’ is active, LED is solid red
Green LED
LED
Status Description Solving
OFF
Auxiliary
lines not
powered
Check Auxiliary power
supply
ON
GREEN
Standard mode
(Auxiliary power within
normal range 20,0V*
to 26.4V*)
N/A
Blinking
Green
Auxiliary power in
Warning range
Check Auxiliary power
supply
Check/reset adjusted
values
ON
RED
Auxiliary power in
Error range. Module in
Failsafe status
Check and restore
Auxiliary power supply,
then acknowledge the
error
* Warning level values could have been modified
by the user!
1s
50% 50%
Power supply diagnostic through Network and Process Data mapping
Index
Data Type
Access Name Min Value Max Value Default
0x200B
UINT
Read / Write
AUX Voltage Warning Low Limit 18000 24000 20000
0x200C
UINT
Read / Write
AUX Voltage Warning High Limit 24000 28500 26400
Auxiliary power supply range adjustment
Normal auxiliary power supply voltage range is set by default as 20,0V < Aux power supply < 26,4V
The low and high limits of the Voltage Warning levels are adjustable via the Manufacturing Specific Object
“AUX Voltage Warning Low Limit” and “AUX Voltage Warning High Limit”
Values shown in mV.
•Diag 1 : Auxiliary Voltage in Warning range. The limits of the Warning range can be adjusted via the Objects “AUX
Voltage Warning Low Limit” and AUX Voltage Warning High Limit”
•Diag 2 : Auxiliary Voltage failure. If AUX Voltage < 18 Vdc or >28,5 Vdc. Module goes into Failsafe Status.
Acknowledge is required to restart the module. Values cannot be adjusted.
Byte 0 Diag 7 ………………...... Diag 0
07
PLC mapping Process input
6 5 4 3 2 1
Index
Data Type
Access Name Min Value Max Value Default
0x2004
UINT Read AUX Voltage 0 36300 N/A
Auxiliary Voltage Reading
The auxiliary voltage measured by the module can be accessed via the Object “AUX Voltage”. The displayed
value is in mV.
Page 10 /15
P2M2HBVT12400
User Manual
30060921401W05
February 2018 Pneumatic Division
27031 Evreux - France
Rotary Switches
The rotary switches are not used.
x100 x10 x1
The ESI file, documentation and Function Blocks can be downloaded from the P2M Node 24DO web site:
•www.parker.com/pde/P2M_IE
P2M Node Configuration File
Mapping of I/O Process Data
Process Output Data Mapping:
RPDO Byte Mapped Object (Index | Sub-Index) Name
0 0x2008 | 0x00 System Commands
1 0x2001 | 0x01 Solenoids (Channel 1 to 8)
2 0x2001 | 0x02 Solenoids (Channel 9 to 16)
3 0x2001 | 0x03 Solenoids (Channel 17 to 24)
Process Input Data Mapping:
TPDO Byte Mapped Object (Index | Sub-Index) Name
00x2009 | 0x00 Module Error Input (LSB)
1 Module Error Input (MSB)
2 0x2006 | 0x01 Channel Error (Channel 1 to 8)
4 0x2006 | 0x02 Channel Error (Channel 9 to 16)
5 0x2006 | 0x03 Channel Error (Channel 16 to 24)
60x2007 | 0x00 Module Info Flags (LSB)
7 Module Info Flags (MSB)
NOT USED