NSD VE-2CC User manual

ZEF004410502
Specifications & Instruction Manual
ABSOCODER CONVERTER FOR CC-Link Ver. 1.10
VE-2CC
VM-2CC
Applicable sensor: VRE-P028
VRE-P062
MRE-32SP062
MRE-G□SP062


6. Operation
- Do not change the controller's function switch settings during the
operation; otherwise, it will cause injury.
- Do not approach the machine after instantaneous power failure
has been recovered.
Doing so may result in injury if the machine starts abruptly, it will
cause injury.
- Be sure to check that the power supply specifications are correct;
otherwise, it may caused controller failure.
- Be sure to provide an external emergency stop circuit so that
operation can be stopped with power supply terminated immediately.
- Be sure to conduct independent trial runs for the controller before
mounting the controller to the machine;
otherwise, it may cause injury.
- When an error occur, be sure to eliminate the cause, ensure
safety, and reset the error before restarting operation;
otherwise, it may cause injury.
7. Maintenance And Inspection
- Do not disassemble, remodel, or repair the unit;
otherwise, it will cause electric shock, fire, and unit malfunction.
- The capacitor of the power line deteriorates through prolonged use.
We recommended that the capacitor be replaced every five years
to prevent secondary damage.
8. Disposal
- Be sure to handle the controller as industrial waste while
disposing of it.
1. Handling Precautions
- Do not touch components inside of the controller;
otherwise, it will cause electric shock.
- Do not damage the cable by applying excessive load, placing
heavy objects on it, or clamping;
otherwise, it will cause electric shock or fire.
DANGER
- Turn the power supply OFF before wiring, transporting, and inspecting
the controller; otherwise, it may cause electric shock.
- Provide an external safety circuit so that the entire system
functions safely even when the controller is faulty.
- Connect the grounding terminal of the controller;
otherwise, it may case electric shock or malfunction.
- Do not use the controller in the following places; water splashes,
the atmosphere of the corrosion, the atmosphere of the flammable
vapor, and the side of the combustibility.
Doing so may result in fire or the controller may become faulty.
- Be sure to use the controller and the ABSOCODER sensor in the
environment designated by the general specifications in the manual.
Failure to do so may result in electric shock, fire, malfunction or unit
failure.
- Be sure to use the specified combination of the ABSOCODER
sensor, controller and sensor cable; otherwise, it may cause fire or
controller malfunction.
CAUTION
2. Storage
CAUTION
- Do not store the controller in a place exposed to water, or toxic
gas and liquid.
- Be sure to store the controller in designed temperature and humidity
range, and do not exposed to direct sunlight.
- Be sure to consult with NSD when the controller is stored for long
periods.
- Do not hold the cable or shaft of ABSOCODER sensor during
transport; otherwise, it will cause injury or controller malfunction.
CAUTION
3. Transport
Thank you very much for purchasing our product.
Before operating this product, be sure to carefully read this manual so that
you may fully understand the product, safety instructions and precautions.
- Please submit this manual to the operators actually involved in operation.
- Please keep this manual in a handy place.
Symbol Meaning
DANGER
Incorrect handling may cause a hazardous situation that
will result in moderate injury or physical damage.
Incorrect handling may cause a hazardous situation that
will result in death or serious injury.
Instructions accompanied by a symbol may also result in serious
damage or injury. Be sure to follow the all instructions accompanied by the symbol.
Graphic Symbols
Symbol Meaning
Indicates prohibited items.
Indicates items that must be performed to.
This product is not designed to be used under any situation affecting human
life. When you are considering to use this product for special purposes such as
medical equipment, aerospace equipment, nuclear power control systems,
traffic systems, and etc., please consult with NSD.
CAUTION
CAUTION
Application Limitation
4. Installation
- Do not step on the ABSOCODER sensor or place heavy objects on
the controller; otherwise, it will cause injury.
- Do not block the exhaust port or allow any foreign matter to enter
the controller; otherwise, it will cause fire or unit failure.
- Be sure to secure the controller and ABSOCODER sensor with the
provided brackets; otherwise, it may cause malfunction, injury, or
drop.
- Be sure to secure the specified distance between the main body
and the control panel or other equipments; otherwise, it may cause
malfunction.
5. Wiring
- Be sure to secure the terminal block firmly; otherwise, it may have
risk of fire.
- Be sure to mount the terminal cover provided with the controller,
before supplying the power, starting operation after the installation,
and wiring; otherwise, it may cause electric shock.
- Be sure to keep the sensor cable, control cable, and communication
cable at least 300 mm away from the main circuit and power line;
otherwise it may cause injury or malfunction.
- Be sure to connect all cables correctly; otherwise, it may cause injury
or controller malfunction.
- Be sure to firmly connect the external I/O connectors and sensor
connectors; otherwise, it may cause incorrect inputs and outputs or
injury.
CAUTION
CAUTION
(Please read this safety guide carefully before operation)
GENERAL SAFETY RULES
DANGER
CAUTION
CAUTION
CAUTION
Signal Words
Safety precautions in this guide are classified into DANGER and CAUTION.

< VE-2CC / VM-2CC Specifications & Instruction Manual Revision History>
* The Document No. appears at the upper right of this manual's cover page.
Document No. Date Revision Description
ZEF004410500 20, Mar., 2008 1st Edition
Japanese document: ZEF004410206
ZEF004410501 3, Mar., 2014 2nd Edition
Japanese document: ZEF004410207
ZEF004410502
5, Mar., 2014
3rd Edition
Japanese document: ZEF004410208

CONTENTS
1. SUMMARY................................................................................................................................................................1
1-1. Summary............................................................................................................................................................1
1-2. Features .............................................................................................................................................................1
2. CONFIGURATION....................................................................................................................................................2
3. SPECIFICATIONS ....................................................................................................................................................3
3-1. Converter Specifications ....................................................................................................................................3
3-2. ABSOCODER and Extension Sensor Cable Specifications ..............................................................................4
4. DIMENSIONS ...........................................................................................................................................................6
4-1. Converter ...........................................................................................................................................................6
4-2. ABSOCODER Sensor........................................................................................................................................7
4-3. Extension Sensor Cable ..................................................................................................................................12
5. INSTALLATION AND PRECAUTIONS ...................................................................................................................13
5-1. Converter Installation Conditions and Precautions..........................................................................................13
5-2. ABSOCODER Sensor Installation Conditions and Precautions ......................................................................13
6. WIRING...................................................................................................................................................................14
6-1. Connection between Converter and ABSOCODER Sensor............................................................................14
6-2. Power Supply Connection................................................................................................................................14
6-3. CC-Link Connection.........................................................................................................................................15
7. NOMENCLATURE and FUNCTION .......................................................................................................................16
7-1. Part Identification and Function .......................................................................................................................16
7-2. Zero Point Setting ............................................................................................................................................17
7-3. LED Display Contents......................................................................................................................................17
8. CC-LINK COMMUNICATION .................................................................................................................................18
8-1. Readout the Position Data (Remote to Master Station)...................................................................................18
8-2. Current Position Value Setting Data (Master to Remote Station) ....................................................................19
8-3. Readout Errors.................................................................................................................................................22
9. SETTING METHODS .............................................................................................................................................23
9-1. Setting and Procedure Before the Operation...................................................................................................23
9-2. Switch Setting ..................................................................................................................................................24
10. TROUBLESHOOTING..........................................................................................................................................25
10-1. Flowchart When Having Error Signals...........................................................................................................26

1
1. SUMMARY
1-1. Summary
This manual describes the specifications and instruction procedures for the VE-2CC/VM-2CC which is able to
connect to the open-architecture network "CC-Link".
VE-2CC/VM-2CC is a converter which can detect the machine's current position value by ABSOCODER.
The ABSOCODER sensor uses a magnetic position detection format, thereby the incremental format encoder
which has been used can be replaced to VE-2CC/VM-2CC.
This converter can be used for the automatic controlling which needs position detections, such as the conveyor,
press machine, assembly machine, packing machine and etc.
The detected position data can be read by the host controller via CC-Link, so the system is able to reduce the
wiring.
1-2. Features
Features of VE-2CC/VM-2CC
(1) Absolute position detection
An absolute position detection format ensures accurate position detection even if a power interruption
condition occurs. An origin returning operation is not required.
(2) High-resolution position detection
[1] VE-2CC: 8192 divisions / turn x 1 turn
[2] VM-2CC: 4096 divisions / turn x 32 turns (In the case of using MRE-32SP062)
If ABSOCODER that "the total number of turn" is twice as much as "MRE-32SP062" is used, the
number of divisions is 1/2 per turn.
(3) Connects with CC-Link
The position data, current position value setting data, and error signal can be sent or received on CC-Link.
(4) Self-diagnosis function
The following self-diagnosis result can be checked by the remote input (RX).
- Internal CPU error (watchdog timer error)
- Memory error
- Sensor error (The sensor is disconnected or severed.)
- Low-voltage detection
(5) Current position setting function
The position data can be designated as desired value from the host controller.

2
2. CONFIGURATION
●VE-2CC
No.
Name
Model
Note
①
Converter
VE-2CC
②
ABSOCODER
sensor
(single-turn type)
φ62mm
VRE-P062SAC
Shaft shape: flat, servo-mount type
VRE-P062SBC
Shaft shape: key way, servo-mount type
VRE-P062FAC
Shaft shape: flat, flange-mount type
VRE-P062FBC
Shaft shape: key way, flange-mount type
φ28mm
VRE-P028SAC
Shaft shape: flat, servo-mount type
③
Extension sensor cable
3P-S-0102-□
Standard cable □: cable length[m]
3P-RBT-0102-□
Robotic cable □: cable length[m]
●VM-2CC
No.
Name
Model
Note
①
Converter
VM-2CC
②
ABSOCODER sensor
(multi-turn type)
MRE-32SP062SAC
32-turn type, shaft shape: flat, servo-mount type
MRE-32SP062SBC
32-turn type, shaft shape: key way, servo-mount type
MRE-32SP062FAC
32-turn type, shaft shape: flat, flange-mount type
MRE-32SP062FBC
32-turn type, shaft shape: key way, flange-mount type
MRE-G□SP062FAC
□(Total number of turns): 64,128,160,256,320
Shaft shape: flat, flange-mount type
MRE-G□SP062FBC □
(Total number of turns): 64,128,160,256,320
Shaft shape: key way, flange-mount type
③
Extension sensor cable
4P-S-0102-□
Standard cable □: cable length[m]
4P-RBT-0102-□
Robotic cable □: cable length[m]
●Accessory
No.
Name
Model
Note
④
Servo-mount fixture
SB-01
Included with VRE-P062SAC, VRE-P062SBC,
MRE-32SP062SAC, and MRE-32SP062SBC
SB-02
Included with VRE-P028SAC
●Option
No.
Name
Model
Note
⑤
Reinforced servo-mount
fixture
SH-01
For VRE-P062SAC, VRE-P062SBC, MRE-32SP062SAC,
and MRE-32SP062SBC
⑥
L type flange-mount fixture
RB-01
For the flange-mount and reinforced servo-mount fixture
③Extension
sensor cable
④Servo-mount fixture
(Accessory)
②ABSOCODER ⑤Reinforced servo-mount
fixture (Option)
⑥L type flange-mount fixture
(Option)
①Converter
Remote device station
【Connection diagram】
PLC
Master station
Communication cable
【
Communication cable
】
-Connector: MVSTBW2.5/4-STF-5.08
(Manufactured by PHOENIX
CONTACT)
*This connector is an accessory
of the converter. (1 piece)
-Cable: dedicated cable for CC-Link
(commercially available cable)

3
3. SPECIFICATIONS
3-1. Converter Specifications
(1) General Specification
Items
Specifications
Input power supply voltage
24VDC
Permissible power voltage range
21.6 to 26.4VDC
Power consumption
6W or less
Insulation resistance
20 M
Ω
or more between external DC power terminals and ground
(by 500 VDC insulation resistance tester)
Withstand voltage
500 VAC, 60Hz for 1 minute between external DC power terminal and
ground
Vibration resistance
20m/s210 to 500Hz, 10cycles of 5 minutes in 3 directions,
conforms to JIS C 0040 standard
Ambient operating temperature 0 to +55°C (No freezing)
Ambient operating humidity
20 to 90 %RH (No condensation)
Ambient operating environment
Free from corrosive gases and excessive dust
Grounding Must be securely grounded (ground resistance of 100Ωor less)
Construction
Book-shelf type within enclosure
Outside dimension (mm)
45(W)×160(H)×115(D) Refer to dimensions for details.
Mass
Approx. 0.7kg
(2) Performance Specification
Items
Specifications
Converter model
VE-2CC
VM-2CC
Applicable sensor
VRE-P028/062
MRE-32SP062, MRE-G
□
SP062
Position detection format
Absolute position detection by ABSOCODER
Number of the position
detection axes
1 axis
Number of divisions 8192 divisions x 1 turn
4096 division x 32 turns
to 409.6 divisions x 320 turns
Bit numbers of the current
position value display
13(D0 to D12) 17(D0 to D16)
Position data sampling time 0.2ms 0.1ms
Error detection
Watchdog timer error, memory error, sensor error, and low voltage error
(3) Communication Specification
Items Specifications
Version
CC-Link Ver. 1.10
Number of occupied station
1 station
CC-Link station type
Remote device station
Number of remote points
Remote input (RX)
Remote output (RY)
Remote register (RWw)
Remote register (RWr)
32 points
32 points
4 words
4 words
Communication speed
10M / 5M / 2.5M / 625K / 156Kbps

4
3-2. ABSOCODER and Extension Sensor Cable Specifications
(1) VE-2CC
[ABSOCODER]
Items
Specifications
Sensor model
VRE-P028
VRE-P062
Total number of turns 1
Number of divisions 8192(2
13
)
Mass 0.25 kg 1.3 kg
Linearity error 1.5° Max. 1° Max.
Moment of inertia GD2 /4(J) 9.3×10
-8
kg-m
2
(9.5×10-7 kgf-cm-s2)
6.4×10
-6
kg-m
2
(6.5×10-5 kgf・cm-s2)
Starting torque 1.5×10
-3
N-m or less
(0.015 kg-cm or less)
4.9×10
-2
N-m or less
(0.5 kgf-cm or less)
Permissible
shaft load
Radial
15 N (1.5 kgf)
98 N (10 kgf)
Thrust
9.8 N (1.0 kgf)
49 N (5 kgf)
Permissible mechanical speed
6000 r/min 3600 r/min
Bearing life 8 x 10
4
h (at 6000 r/min) 5.5 x 10
4
h (at 3600 r/min)
Ambient
temperature
Operating -20 to +60°C
Storage -30 to +90°C
Vibration resistance 2.0 x 10
2
m/s
2
(20G) 2000Hz, up/down 4 h, forward/back 2 h,
conforms to JIS D 1601 standard
Shock resistance 4.9 x 10
3
m/s
2
(500G) 0.5 ms, up/down/forward/back X 3 times each,
conforms to JIS C 5026 standard
Protection rating IP40,
conforms to JEM 1030 standard
IP52f,
conforms to JEM 1030 standard
Max. sensor
cable length
3P-S 100 m
3P-RBT
100 m
Interconnecting sensor cable
2 m
[Extension Sensor Cable Specification]
Items
Specifications
Model code 3P-S-0102-□3P-RBT-0102-□
Cable type
Standard cable
Robotic cable
Diameter
8
Ambient
temperature
Operating
-5 to +60°C
Storage
-5 to +60°C
-10 to +60°C
Insulator
Irradiated, formed polyethylene
ETFE plastic
Sheath
Vinyl chloride mixture
Construction
6-core, 2 pairs without shield + 1 pair with shield
Color of sheath
Gray
Black
Advantage Extensible for long distances
Usable with moving machine
member thanks to excellent
flexibility
[Remark]
Contact your NSD representative when the extension cable is combined to use with different kinds of cables.

5
(2) VM-2CC
[ABSOCODER]
Items Specifications
Sensor model MRE-32SP062 MRE-G□SP062
Total number of turns 32 64 128 160 256 320
Divisions/turn 4096 2048 1024 819.2 512 409.6
Total number of divisions
131072 (217)
Mass
1.5 kg
1.0 kg
Linearity error 1° Max. 2° Max 4°
Max
5°
Max
8°
Max.
10°
Max.
Moment of inertia GD2 /4(J) 6.7×10
-6
kg・m
2
(6.8×10-5 kgf-cm-s2)
3.9×10
-6
kg-m
2
(4×10-5 kgf・cm-s2)
Starting torque 4.9×10
-2
N-m or less (0.5 kgf-cm or less)
Permissible
shaft load
Radial 98 N (10 kgf)
Thrust 49 N (5 kgf)
Permissible mechanical speed
3600 r/min
Bearing life
3.0
×
104h (at 3600 r/min)
1.5
×
104h (at 3600 r/min)
Ambient
temperature
Operating
-20 to +60°C
Storage
-30 to +90°C
Vibration resistance 2.0 x 10
2
m/s
2
(20G) 200Hz, up/down 4 h, forward/back 2 h,
conforms to JIS D 1601 standard
Shock resistance
4.9 x 103m/s2(500G) 0.5 ms, up/down/forward/back X 3 times each,
conforms to JIS C 5026 standard
Protection rating IP52f,
conforms to JEM 1030 standard
Max. sensor
cable length
4P-S 100 m 100 m
4P-RBT 40 m 70m
Interconnecting sensor cable 2 m
[Extension Sensor Cable Specification]
Items
Specifications
Model code
4P-S-0102-
□
4P-RBT-0102-
□
Cable type
Standard cable
Robotic cable
Diameter
8
Ambient
temperature
Operating
-5 to +60°C
Storage
-5 to +60°C
-10 to +60°C
Insulator
Irradiated, formed polyethylene
ETFE plastic
Sheath
Vinyl chloride mixture
Construction
8-core, 2 pairs without shield + 2 pairs with shield
Color of sheath
Gray
Black
Advantage Extensible for long distances
Usable with moving machine
member thanks to excellent
flexibility
[Remark]
Contact your NSD representative when the extension cable is combined to use with different kinds of cables.

6
4. DIMENSIONS
4-1. Converter
●VE-2CC
●VM-2CC
Units: mm

7
4-2. ABSOCODER Sensor
(1) VRE-P028
Units: mm

8
(2) VRE-P062
Units: mm

9
Units: mm

10
(3) MRE-32SP062,MRE-G□SP062
Units: mm

11
Units: mm

12
4-3. Extension Sensor Cable
●3P-S-0102- L /3P-RBT-0102- L
●4P-S-0102- L /4P-RBT-0102- L
Units: mm

13
5. INSTALLATION AND PRECAUTIONS
5-1. Converter Installation Conditions and Precautions
The installation conditions and precautions for each of the system components are described in this section.
- Installation Site
(1) Avoid sites where the unit is exposed to direct sunlight.
(2) The ambient temperature should never exceed a 0 to 55°C range.
(3) The ambient humidity should never exceed a 20 to 90% RH range.
(4) Do not install the unit in areas where condensation is likely to
occur (high humidity with extreme temperature changes).
(5) Avoid sites where dust is excessive.
(6) Do not install in areas with an excessive amount of salt and/or metal chips.
(7) Do not install in areas where flammable and/or corrosive gases are present.
(8) Avoid areas where splashing water, oil or chemicals are likely to occur.
(9) Avoid areas where vibration and shocks are excessive.
- Installation cautions
(1) Secure tightly with two pieces of M4 screws.
(2) Install as far from high voltage lines and power lines as possible in order to minimize noise influences.
(3) Allow 85mm or more space at the converter's front side for plugging in and unplugging the connector.
5-2. ABSOCODER Sensor Installation Conditions and Precautions
(1) Do not subject the sensor to excessive
shocks and unbalanced loads.
(2) If connected to a shaft, a coupling format
should be used.
For the installation conditions and precautions for ABSOCODER sensor, refer to “ABSOCODER HANDLING
PRECAUTION” (NSP-Z2022). This manual is available upon request.

14
6. WIRING
6-1. Connection between Converter and ABSOCODER Sensor
The cable connector is connected to the sensor connector
of the converter. The ABSOCODER sensor is equipped with
a 2-meter interconnecting sensor cable. If a longer length is
required, dedicated extension sensor cable must be used.
-Wiring Precautions
(1) The sensor cable should be clamped as shown
in the right figure to prevent excessive tension from
being applied to the cable connectors.
(2) The sensor cable should be located at least 300mm
away from power lines and other lines which generate
a high level of electrical noise.
(3) If the cable is moved under the state of bending
like a horseshoe, a robotic cable should be used.
The bend radius should never be less than 75 mm.
6-2. Power Supply Connection
The power supply should be connected as described below:
(1) Power Supply
- The rush current is 10A (rush time of 20ms), so
select the power supply after due consideration.
Choose the capacity of the power supply over
double of power consumption of converter.
- Use a power supply of 24VDC, and 8A or less.
- The input power supply should be isolated from
the commercial power supply.
- The power cable should be as thick as possible
to minimize voltage drops.
- Twist the power cable for preventing noises.
- Use the M3 size crimp lug terminals with
insulating sleeves in order to prevent short
circuit caused by loose screws. (Torque: 0.6N-m).
- Connect the power supply via a 4A (max.) over-current protection circuit.
(2) Ground
- The unit should be securely grounded (ground resistance of 100ohm or less) to prevent electrical shocks.
- The power cable should be as thick as possible.
ABSOCODER
Extension sensor cable
Converter

15
6-3. CC-Link Connection
●Connection configuration
●Wiring
- Use the dedicated cable for CC-Link.
- Both sides of the unit of CC-Link must be connected with the terminal resistor.
- Connect the terminating resistance between “DA” to “DB”.
- Wiring method
Power
Supply
CPU
CC-
Link
master
I/O
I/O
PLC
VE-2CC
24VDC
Power supply
VE-2CC
VM-2CC
VRE VRE MRE
T
erminal resistor
Terminal resistor
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