NTI AG LinMot C1400 Series User manual

C1400 Servo Drives
Installation Guide
Eine Deutsche Version kann unter http://www.linmot.com bezogen werden!
Please visit http://www.linmot.com to check for the latest version of this document!
0185-1107-E_6V4_IG_C1400 / May 2015

C1400 Installation Guide preliminary
© 2015 N I AG
his work is protected by copyright.
Under the copyright laws, this publication may not be reproduced or transmitted in any form, electronic or mechanical, including
photocopying, recording, microfilm, storing in an information retrieval system, not even for didactical use, or translating, in whole or in
part, without the prior written consent of N I AG.
LinMot® is a registered trademark of N I AG.
he information in this documentation reflects the stage of development at the time of press and is therefore without obligation.
N I AG reserves itself the right to make changes at any time and without notice to reflect further technical advance or product
improvement.
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preliminary C1400 Installation Guide
Table of Content
1 Important Safety Instructions.........................................................................................4
2 System Overview.............................................................................................................6
Functionality and Interfaces...........................................................................................7
4 Power Supply and Grounding........................................................................................8
5 Description of the connectors / Interfaces....................................................................9
5.1 PE...............................................................................................................................9
5.2 X30..............................................................................................................................9
5.3 X2..............................................................................................................................10
5.4 X3..............................................................................................................................10
5.5 X4 .............................................................................................................................12
5.6 X13............................................................................................................................12
5.7 X17 - X18..................................................................................................................13
5.8 X7 - X8......................................................................................................................13
5.9 X19............................................................................................................................13
5.10 LEDs.......................................................................................................................14
5.11 R BUS LEDs.........................................................................................................14
5.12 S1 - S2 - S5............................................................................................................14
6 Error Codes....................................................................................................................15
7 Physical Dimensions.....................................................................................................16
8 Power Supply Requirements........................................................................................17
9 Regeneration of Power / Regeneration Resistor........................................................17
10 Ordering Information...................................................................................................18
11 International Certifications..........................................................................................18
12 Declaration of Conformity CE-Marking......................................................................20
1 Contact Addresses......................................................................................................21
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C1400 Installation Guide preliminary
1 Important Safety Instructions
For your personal safety
Disregarding the following safety measures can lead to severe injury to persons and
damage to material:
•Only use the product as directed.
•Never commission the product in the event of visible damage.
•Never commission the product before assembly has been completed.
•Do not carry out any technical changes on the product.
•Only use the accessories approved for the product.
•Only use original spare parts from LinMot.
•Observe all regulations for the prevention of accidents, directives and laws applicable on site.
•ransport, installation, commissioning and maintenance work must only be carried out by qualified
personnel.
•Observe IEC 364 and CENELEC HD 384 or DIN VDE 0100 and IEC report 664 or
DIN VDE 0110 and all national regulations for the prevention of accidents.
•According to the basic safety information, qualified, skilled personnel are persons who are
familiar with the assembly, installation, commissioning, and operation of the product and who
have the qualifications necessary for their occupation.
•Observe all specifications in this documentation.
•his is the condition for safe and trouble−free operation and the achievement of the specified
product features.
•he procedural notes and circuit details described in this documentation are only proposals.
It is up to the user to check whether they can be transferred to the particular applications.
N I AG / LinMot does not accept any liability for the suitability of the procedures and circuit
proposals described.
•LinMot servo drives and the accessory components can include live and moving parts (depending on
their type of protection) during operation. Surfaces can be hot.
•Non−authorized removal of the required cover, inappropriate use, incorrect installation or
operation create the risk of severe injury to persons or damage to material assets.
•For more information, please see the documentation.
•High amounts of energy are produced in the drive. herefore it is required to wear personal
protective equipment (body protection, headgear, eye protection, hand guard).
Application as directed
•Drives are components which are designed for installation in electrical systems or machines. hey
are not to be used as domestic appliances, but only for industrial purposes according to EN
61000−3−2.
•When drives are installed into machines, commissioning (i.e. starting of the operation as directed) is
prohibited until it is proven that the machine complies with the regulations of the EC Directive
98/37/EC (Machinery Directive); EN 60204 must be observed.
•Commissioning (i.e. starting of the operation as directed) is only allowed when there is compliance
with the EMC Directive (2004/108/EC).
•he technical data and supply conditions can be obtained from the nameplate and the
documentation. hey must be strictly observed.
Transport, storage
•Please observe the notes on transport, storage, and appropriate handling.
•Observe the climatic conditions according to the technical data.
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preliminary C1400 Installation Guide
Installation
•he drives must be installed and cooled according to the instructions given in the corresponding
documentation.
•he ambient air must not exceed degree of pollution 2 according to EN 61800−5−1.
•Ensure proper handling and avoid excessive mechanical stress. Do not bend any components and
do not change any insulation distances during transport or handling. Do not touch any electronic
components and contacts.
•Drives contain electrostatic sensitive devices which can easily be damaged by inappropriate
handling. Do not damage or destroy any electrical components since this might endanger your
health!
Electrical connection
•When working on live drives, observe the applicable national regulations for the prevention of
accidents.
•he electrical installation must be carried out according to the appropriate regulations (e.g. cable
cross−sections, fuses, PE connection). Additional information can be obtained from the
documentation.
•his product can cause high-frequency interferences in non industrial environments
which can require measures for interference suppression.
Operation
•If necessary, systems including drives must be equipped with additional monitoring and protection
devices according to the valid safety regulations (e.g. law on technical equipment, regulations for the
prevention of accidents). he drives can be adapted to your application. Please observe the
corresponding information given in the documentation.
•After the drive has been disconnected from the supply voltage, all live components and power
connections must not be touched immediately because capacitors can still be charged. Please
observe the corresponding stickers on the drive. All protection covers and doors must be shut during
operation.
Protection of persons
•Before working on the drive, check that no voltage is applied to the power terminals:
•he power terminals U, V, W, DC+, DC-, RR+, and RR- remain live for at
least 5 minutes after disconnecting from mains.
•he power terminals L1, L2, L3; U, V, W, K Y+, K Y-, DC+, DC-, RR+ and
RR- remain live when the motor is stopped.
•he leakage current to earth (PE) is >3.5 mA. According to EN 50178 a fixed
installation is required and a double PE connection is required.
•he heat sink of the drive has an operating temperature of > 80 °C: Contact with the
heat sink results in burns.
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C1400 Installation Guide preliminary
2 System Overview
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preliminary C1400 Installation Guide
Functionality and Interfaces
C1450-PN-VS-0S-000 C1450-PD-VS-0S-000 C1450-SC-VS-0S-000 C1450-IP-VS-0S-000 C1450-LU-VS-0S-000 C1450-EC-VS-0S-000 C1450-DS-VS-0S-000 C1450-SE-VS-0S-000 C1450-PL-QN-0S-000 C1400-CO-VS-0S-I0
Supply Voltage
Motor Supply 1x240 VAC ● ● ● ● ● ● ● ● ● ●
Logic Supply 24VDC (22...26VDC) ● ● ● ● ● ● ● ● ● ●
Motor Phase Current (preliminary)
15 Arms peak (0-500Hz) ● ● ● ● ● ● ● ● ● ●
7.5 Arms continuous (0-500Hz) (preliminary)1● ●●●●●●●●●
Controllable Motors
LinMot P10-70x…(Motor Link C) ● ● ● ● ● ● ● ● ●
Selected motors (contact support) ● ● ● ● ● ● ● ● ● ●
Command Interface
PROFINE ●
PROFINE Profidrive ●
SERCOS III ●
E HERNE IP ●
LinUDP ●
E HERCA ●
E HERCA CiA402 ●
E HERCA SoE ●
POWERLINK ●
CANopen ●
Programmable Motion Profiles (Curves)
Up to 100 Motion Profiles
Up to 16302 Curve Points ● ●●●●●●●●●
Programmable Command Table
Command able with up to 255 entries ● ● ● ● ● ● ● ● ● ●
External Position Sensor
Incremental (RS422 up to 25 M counts/s) ● ● ● ● ● ● ● ● ● ●
Absolute (SSI) ● ● ● ● ● ● ● ● ● ●
Configuration Interface
RS232 ● ● ● ● ● ● ● ● ● ●
1Additional cooling and/or heat sink may be required to achieve rated performance
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C1400 Installation Guide preliminary
4 Power Supply and Grounding
In order to assure a safe and error free operation, and to avoid severe
damage to system components, all system components must be well
grounded to protective earth PE. his includes both LinMot and all
other control system components on the same ground bus.
he leakage current to earth (PE) is >3.5 mA. According to EN 50178 a
fixed installation is required and a double PE connection is required.
One PE connection is on X30, the second one is an M5 bolt on top of
the housing.
Each system component should be tied directly to the ground bus (star
pattern), rather than daisy chaining from component to component.
(LinMot motors are properly grounded through their power cables when
connected to LinMot drives.)
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preliminary C1400 Installation Guide
5 Description of the connectors / Interfaces
5.1 PE
PE Protective Earth
PE •Use min. 4mm2 (AWG11)
•ightening torque: 2Nm (18 lbin)
5.2 X 0
X 0 Motor Supply Mains / Regeneration
RR- Regeneration Resistor
RR+ Regeneration Resistor
N: Neutral ( N system with grounded Neutral)
L1: Line 1 (1x240VAC (+-10%) 50/60Hz external fuse: max.10A)
PE: PE, Protective Earth
Screw connector Screw erminals:
- ightening torque: 0.5 - 0.6 Nm
- Screws: M3
- Use 60/75°C copper conductors only
- Conductor cross-section: 2.5mm2 (AWG 12)
- Stripping length 7mm
LinMot Article Number: 0150- 607 (DC01-C1400/X 0)
Operating of the drive is only allowed with the above article!
No other type of connector shall be used!
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C1400 Installation Guide preliminary
5. X2
X2 Motor Phases
PE: Protective Earth
W: Motor Phase W
V: Motor Phase V
U: Motor Phase U
+: emperature Sensor K Y+
-: emperature Sensor K Y-
B+: Motor Brake+
B-: Motor Brake-
Spring Cage Connector
The Shield of the motor cable has to be mounted with a surface as large as possible (low
ohm, low impedance). Use an EMC shield clamp for fixing.
Attention:
An isolated thermistor is necessary! Especially LinMot D01 and D02
Motors can not be connected!
Screw erminals:
- Spring-cage connector
- Use 60/75°C copper conductors only
- Conductor cross-section: 0.2 – 2.5 mm2 (depends on Motor current) / AWG 24 -12
- Stripping length 10mm
LinMot Article Number: 0150- 605
Operating of the drive is only allowed with the above article!
No other type of connector shall be used!
5.4 X
X Motor Encoder (Motor Link C) / Not available on -CO drives!
8
15
7
14
6
13
5
12
4
11
3
10
2
9
1
case
Motor Link C -
Motor Link C +
do not connect
do not connect
do not connect
do not connect
GND
do not connect
GND Sense
+5V Sense
Cos-
Cos+
Sin-
Sin+
+5V
shield
DSUB-15 (m) Motor Link C is a high speed serial communication protocol to the motor encoder.
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preliminary C1400 Installation Guide
5.5 X4
X4 Logig Supply / IO Connection
11
10
9
8
7
6
5
4
3
2
1
AnIn- X4.11
AnIn+ X4.10
AnIn X4.9
In X4.8
In X4.7
In X4.6
In X4.5
Out X4.4
Out X4.3
+24VDC Supply
GND Supply
Configurable Analog Input differentiell (with X4.10)
Configurable Analog Input differentiell (with X4.11)
Configurable Analog Input single ended
Configurable Input
Configurable Input
Configurable Input
Configurable Input
Configurable Output
Configurable Output
Logic Supply 22-26 VDC
Ground
Spring cage
connector
Inputs (X4.5 .. X4.8): 24V / 5mA (Low Level: –0.5 to 5VDC, High Level: 15 to 30VDC)
Outputs (X4.3 .. X4.4): 24V / max.100mA, Peak 370mA (will shut down if exceeded)
Analog Inputs: 12 bit A/D converted
X4.9: Single ended analog input to GND, 0..10V, Input Resistance 51kOhm to GND
X4.10/X4.11 Differential analog input, +/-10V, Common mode range +/- 5VDC to GND
Input resistance 11.4kOhm for each signal to GND.
Supply 24V / type. 1A / max. 2.5A (if all outputs “on” with max. load.)
- Use 60/75°C copper conductors only
- Conductor cross-section max. 1.5mm2
- Stripping length: 10mm
LinMot Article Number: 0150- 447 (DC01-Signal/X4)
Operating of the drive is only allowed with the above article!
No other type of connector shall be used!
5.6 X1
X1 External Position Sensor Differential Hall Switches
1
9
2
10
3
11
4
12
5
13
6
14
7
15
8
case
+5V DC
A+
A-
B+
B-
Z+
Z-
Encoder Alarm
GND
U+
U-
V+
V-
W+
W-
Shield
DSUB-15 (f) Position Encoder Inputs (RS422):
Max Input Frequency: 25 M counts/s with quadrature decoding, 40ns edge separation
Encoder Simulation Outputs (RS422):
Max Output Frequency: 4 M counts/s with quadrature decoding, 250ns edge separation
Differential Hall Switch Inputs (RS422):
Input Frequency: <1kHz
Enc. Alarm In:
5V / 1mA
Sensor Supply:
5VDC max. 100mA / 9VDC 100mA (SW selectable)
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C1400 Installation Guide preliminary
5.7 X17 - X18
X17 - X18 RealTime Ethernet 10/100 Mbit/s (not available on -CO Drives)
X18 R E H Out
X17 R E H In
Specification depends on R -Bus ype. Please refer to according documentation.
RJ-45
5.8 X7 - X8
X17 - X18 CMD CAN (only available on -CO Drives)
1
2
3
4
5
6
7
8
Do not connect
Do not connect
Do not connect
isolated GND
isolated GND
Do not connect
isolated CAN high
isolated CAN low
Optically isolated CAN Bus.
RJ-45 use twisted pair (1-2, 3-6, 4-5, 7-8) cable for wiring. he built in CAN terminations can be activated by
S5.9. X7 is internally connected to X8 (Pin4, 5, 7 and 8)
5.9 X19
X19 System
1
2
3
4
5
6
7
8
Do not connect
Do not connect
RS232 Rx
GND
GND
RS232 x
Do not connect
Do not connect
RJ-45 Use isolated USB-RS2 2 converter (Art.-No. 0150-247 ) for configuration over RS232.
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preliminary C1400 Installation Guide
5.10 LEDs
LEDs State Display
Green
Yellow
Yellow
Red
24V Logic Supply OK
Motor Enabled / Error Code Low Nibble
Warning / Error Code High Nibble
Error
5.11 RT BUS LEDs
RT Bus LEDs RT Bus State Display
Green
Red
OK
Error
he use of these LEDs depends on the type of fieldbus which is used. Please see the corresponding
manual for further information.
5.12 S1 - S2 - S5
S1 - S2 Address Selectors
S5 (10)
S5 (9)
S1 (5..8)
S2 (1..4)
Bootstrap: Must be off for normal operation
CAN termination on CMD (120R between pin 7 and 8 on X7/X8) on/off
Bus ID High (0 … F). Bit 5 is the LSB, bit 8 the MSB.
Bus ID Low (0 … F). Bit 1 is the LSB, bit 4 the MSB.
he use of these switches depends on the type of fieldbus which is used. Please see the corresponding
manual for further information.
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C1400 Installation Guide preliminary
6 Error Codes
Error Codes
Error Warn EN Description
Off Warning Operation
Enabled
Normal Operation:
Warnings and operation enabled are displayed.
On ● ~2Hz
0..15 x
Error Code
High Nibble
● ~2Hz
0..15 x
Error Code
Low Nibble
Error:
he error code is shown by a blink code with “WARN” and “EN”.
he error byte is divided into low and high nibble (= 4 bit).
”WARN” and “EN” are blinking together.
he error can be acknowledged.
(e.g.: WARN blinks 3x, EN blinks 2x; Error Code = 32h)
● ~2Hz ● ~2Hz
0..15 x
Error Code
High Nibble
● ~2Hz
0..15 x
Error Code
Low Nibble
Fatal Error:
he error code is shown by a blink code with “WARN” and “EN”.
he error byte is divided into low and high nibble.
”WARN” and “EN” are blinking together.
Fatal errors can only be acknowledged by a reset or power cycle.
(e.g.: WARN blinks 3x, EN blinks 2x; Error Code = 32h)
● ~4Hz ● ~2Hz
0..15 x
Error Code
High Nibble
● ~2Hz
0..15 x
Error Code
Low Nibble
System Error:
Please reinstall firmware or contact support.
● ~0.5Hz ● ~0.5Hz On Signal Supply 24V too low:
he error and warn LEDs blink alternating if the signal supply +24V (X4.2) is
less than 18VDC.
Off M●●● ●M●● Plug&Play Communication Active
his sequence (Warn on, then En on, then both off, complete sequence of the 4
states ca. 1Sec) signalizes the state when the plug and play parameters are
being read from the motor.
M●
~4Hz
●M
~4Hz
Off Waiting for Defaulting Parameters
When ID (S1, S2) is set to 0xFF, the drive starts up in a special mode and the
Error and Warn LED blink alternating ~4Hz. When the ID ist set to 0x00, all
parameters will be set to their default value. o leave this state, power down the
drive and change the ID. Also see in the Usermanual_LinMot- alk under
chapter trouble shooting.
Off M●
~2Hz
M●
~2Hz
Defaulting Parameters Done
When the parameters have set to their default values (initiated via S1/S2 on
power up) the Warn and En LEDs blink together at 2 Hz. o leave this state,
power down thedrive. Also see in the Usermanual_LinMot- alk under chapter
trouble shooting.
he meaning of the error codes can be found in the
Usermanual_MotionCtrl_Software_SG5 and the user manual of the installed
interface software. hese documents are provided together with LinMot- alk
configuration software and can be downloaded from www.linmot.com.
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preliminary C1400 Installation Guide
7 Physical Dimensions
C1400 Series single axis drive
Width mm (in) 35 (1.38)
Height mm (in) 200 (7.87)
Depth mm (in) 219.5 (8.7)
Weight kg (lb) ???
Mounting 2 x M4, Distance 192 (7.56)
Case IP 20
Storage emperature °C -25…40
ransport emperature °C -25…70
Operating emperature °C 0…40
Relative humidity 95% (non-condensing)
Pollution IEC/EN 60664-1 Pollution degree 2
Site altitude m amsl to be defined
Max. Case emperature °C 90
Max. Power Dissipation W 100
Additional cooling and/or heat sink may be
required to achieve rated performance
Mounting place In the control cabinet
Mounting position vertical
Distance between drives mm (in) ≥ 15 (0.6) left and right
≥ 200 (8) top / bottom
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C1400 Installation Guide preliminary
8 Power Supply Requirements
Motor Power Supply
Direct AC mains connection: 1/PE AC 240V (±10%) / 50-60Hz / N
System
Only 1-phase supply is supported! The mains must be a symmetrical
four-wire system with grounded neutral.
DC Supply (for example 72VDC) for initial test setups can be supplied through
the 1-phase supply connector.
Use a circuit breaker C16 and conductor cross section of 2.5mm2 for mains
connections!
The LinMot line filter XXXX must be connected near the supply connector of
the drive to conform to the EMC requirements of CE.
Signal Power Supply
he logic supply needs a regulated power supply of a nominal voltage of 24 VDC.
he voltage must be between 22 and 26 VDC.
Current consumption:
min. 1A (no load on the outputs)
typ. 1.5A (all 10 outputs “on” with 100mA load and /Break with no load)
max. 2.5A (all 10 outputs “on” with 100mA load and /Break with 1A load)
9 Regeneration of Power / Regeneration Resistor
here are two possibilities to deal with power regeneration:
Option A: DC Link coupling or additional Capacitors
Option B: Install a regeneration resistor to X1 (RR+ and RR-). he threshold
value of the voltage depends on the used motor voltage power supply.
he max. threshold value must not exceed 780 VDC.
Item Description Art. No.
Regeneration Resistor RR01-68/100 (68 Ohm, 100 W, X1 connector is included) 0150-3373
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preliminary C1400 Installation Guide
10 Ordering Information
Item Description Art. No.
C1450-SE-VS-0S-000 EtherCA SoE Drive (1x240V/20A) 0150-2634
C1450-SC-VS-0S-000 Sercos III Drive (1x240V/20A) 0150-2633
C1450-PN-VS-0S-000 ProfiNet Drive (1x240V/20A) 0150-2632
C1450-PL-VS-0S-000 POWERLINK Drive (1x240V/20A) 0150-2630
C1450-PD-VS-0S-000 PROFIdrive Drive (1x240V/20A) 0150-2635
C1450-IP-VS-0S-000 Ethernet/IP Drive (1x240V/20A) 0150-2612
C1450-EC-VS-0S-000 EtherCA Drive (1x240V/20A) 0150-2631
C1450-DS-VS-0S-000 EtherCA CoE Drive (1x240V/20A) 0150-2636
C1400-CO-VS-0S-I03 CANopen Drive (1x240V/20A) OEM only 0150-2637
Accessories Description Art. No.
Isolated USB-RS2 2 converter Isolated USB RS2 2 converter with config. cable 0150-247
RR01-68/100-C1400 Regeneration resistor (68R, 100W, 1000V) for C1400 0150-????
NF01-??? 1-phase line filter for C1400 0150-????
DC01-C1400/X4/X 0 Drive Connector Set for C1400-0S 0150-????
DC01-C1400/X2 Drive Connector Motor Phases 0150-3605
DC01-E1400/X4 Drive Connector 24VDC & Logic 0150-3447
DC01-C1400/X30 Drive Connector Mains Supply (1x240VAC) 0150-3607
MC10-EMV/14-D Shield clamp for P10 motor power cable 0150-3631
Bold items are strongly recommended accessories!
ATTENTION: The connectors have to be ordered separately and are not
included with the drive!
Use isolated USB RS2 2 converter for configuration!
11 International Certifications
Certifications
Europe See chapter “12 EC Declaration of Conformity CE-Marking“
UL UL508C pending
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C1400 Installation Guide preliminary
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preliminary C1400 Installation Guide
12 EC Declaration of Conformity CE-Marking
N I AG / LinMot ®
Haerdlistrasse 15
8957 Spreitenbach
Switzerland
el.: [phone]
Fax: [phone]
declares under sole responsibility the compliance of the products:
Servo Drives of the Series C14x0-xx-VC-0S-xxx
with the
Low Voltag Directive 2006/95/EC
Applied harmonized standard:
EN 61800-5-1: 2007
Year of affixing the CE marking in accordance with the EC Low Voltage Directive:
2014
EMC Directive 2004/108/EC
Applied harmonized standards:
EN 61000-6-2: 2005 (Immunity for industrial environments)
EN 61000-6-4: 2007 (Emission for industrial environments)
According to the EMC directive, the listed devices are not independently operable products.
Compliance of the directive requires the correct installation of the product, the observance of specific
installation guides and product documentation. his was tested on specific system configurations.
he safety instructions of the manuals are to be considered.
hese products are intended for installation in machines. Operation is prohibited until it has been
determined that the machines in which these products are to be installed, conforms to the above
mentioned EC directive.
he product must be mounted and used in strict accordance with the installation instructions
contained within the installation guide, a copy of which may be obtained from N I AG.
Company: N I AG
Spreitenbach, March 13, 2014
---------------------------------------------------- --------------------------------------------------------
Dr. Ronald Rohner / CEO NTI AG Dr. Marco Hitz / Responsible for documentation
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C1400 Installation Guide preliminary
1 Contact Addresses
SWITZERLAND NTI AG
Haerdlistr. 15
CH-8957 Spreitenbach
Sales and Administration: [phone]
[e-mail]
Tech. Support: [phone]
[email protected]
Tech. Support (Skype) : skype:support.linmot
Fax: [phone]
Web: http://www.linmot.com/
USA LinMot USA Inc.
204 E Morrissey Dr.
Elkhorn, WI 53121
Sales and Administration: 877-546-3270
262-743-2555
Tech. Support: 877-804-0718
262-743-1284
Fax: [phone]
262-723-6688
E-Mail: [email protected]
Web: http://www.linmotusa.com/
Please visit http://www.linmot.com/ to find the distributor closest to you.
Smart solutions are…
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