Nuctech RT1003E User manual

RT1003E Liquid Security Inspector
Concept of Operations
for ECAC LEDS Test
CONOPS RT1003E V3.1
Dated 2014-11-19

TABLE OF CONTENTS
1Product profile........................................................................................................................1
2Technical characteristics........................................................................................................3
3Technical principle.................................................................................................................4
3.1 Technical theory of Raman spectroscopy.....................................................................4
3.2 Raman spectrums of common dangerous substances...................................................6
4System structure and function...............................................................................................6
4.1 Optical module..............................................................................................................7
4.2 Control subsystem ........................................................................................................7
4.3 Operator interface subsystem........................................................................................ 7
5Operation Manual ..................................................................................................................8
5.1 Power on.......................................................................................................................8
5.2 Sample Inspection......................................................................................................... 9
5.3 Inspection results........................................................................................................ 11
5.4 Power Off ................................................................................................................... 13
6Routine Care and Maintenance...........................................................................................14
7Points of note.........................................................................................................................16
8Precautions............................................................................................................................16
9Product configuration ..........................................................................................................16
9.1 Standard configuration................................................................................................16
9.2 Optional accessories ...................................................................................................17
10 RT1003E's technical specification.......................................................................................17

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1Product profile
NUCTECH®RT1003E Raman Liquid Explosive Detection System (LEDS) has been
designed and manufactured by Nuctech Company Limited for security inspection applications.
This version has been specifically designed with the requirements of airport security lanes in mind
since a single RT1003E can be located between, and accessed from, two adjacent lanes. In this
application it meets the requirements of the ECAC Type B Liquid Explosive Detection Systems
(LEDs)
The RT1003E uses Raman spectrum technology and identifies the material at the
molecular level. RT1003E can analyse most dangerous materials in most types of container and
identifies the threat material. The inspection process is simple, rapid (a few seconds) and the False
Alarm Rate is very low. These characteristics make the RT100E very efficient in airports for
security inspection of Liquids, Aerosols and Gels (LAGs).
RT1003E employs a two sided door to enclose the laser beam whilst providing easy access
from either side. This means it can be used for between two security inspection channels and
improving efficiency by minimising the distance the Security Staff have to move.
The outer appearance of the RT1003E is shown in Figure 1. Further details are shown in
Figure 2 to Figure 5.
Figure 1 RT1003E's outer appearance

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1LCD touch screen, 2Barcode scanner, 3 Printer
Figure 2 Operation Panel
1RJ45 network interface used for network transmission, 2Type B USB interface used for
equipment support, 3Power cord, 42-off TypeA USB interfaces used to connect external USB
devices such as a USB keyboard, mouse, or USB disk, 5 RS-232 interface used for peripherals
such as a printer; 6 Power switch.
Figure 3 Communication Interfaces and power supply connections
1
2
3
4
5
6
1
2
3

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1 Probe, 2 Platform where the substance to be inspected is placed, 3Handle to adjust height
Figure 4 Inside of the sample chamber
1Outer cover, 2 Inspection Chamber door; 3 Indicator light band
Figure 5 Outside of the sample chamber
The sample chamber comprises the optical probe, the height of which can be quickly and
easily adjusted to suit various containers, and a protection cover / door, which are designed to
ensure the safety of the Operator when the laser is active.
2Technical characteristics
RT1003E uses Raman spectroscopy to analyse the material being examined.
1
2
2
1
3
3

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The Raman spectrum of a material has 'unique fingerprint' type properties, and RT1003E
assesses these to identify the material
RT1003E provides nondestructive inspection of the material and does not destroy any of
the material.
With a fast inspection throughput capability the RT1003E can complete the analysis in a
few seconds. The next inspection can be carried out without any recovery interval being
required.
Thanks to its' capability and automatic spectrogram database updating function
RT1003E can inspect and analyze most common dangerous liquids, aerosols and gels and
analyze their composition. It can automatically update the spectrogram database according to
specific requirements of users to expand the inspection scope and enhance the range of
materials it can identify.
RT1003E provides a user-friendly Operator interface that comprises a 7-inch LCD touch
display and software interfaces designed with ergonomic considerations as a key driver. It
can store analysed data and has a wide range of data interface- options to export data and
integrate with other devices.
RT1003E does not use a radioactive or ionising source and is safe for Operators to use.
3Technical principle
3.1 Technical theory of Raman spectroscopy
When a substance is irradiated, some of the scattered photons change their energy. This
phenomenon is called inelastic scattering. It was first discovered by Indian physicist C.V. Raman
in 1928 and was named Raman scattering. The energy change of the inelastic scattering depends
on the molecular energy level of the irradiated substance. Different molecules have different
rotational and vibrational energy levels, therefore, Raman spectrums have fingerprint properties,
and molecules can be identified by analyzing the spectrum of Raman scattering light.
RT1003E has a large spectra library composed of Raman spectrum of dangerous liquids.
When a substance is inspected, it is irradiated by laser light and the Raman spectrum is collected.
Substances are identified by comparing their Raman spectra with those in the library.
The RT1003E's optical part comprises the following primary parts: (A) laser transmitter (B)
external light path and (C) spectrometer.

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Figure 6 Optical part
The entire inspection process of RT1003E generally includes excitation, collection, optical
filtering, spectrum splitting, examining and analyzing functions.
Excitation:
The laser transmitter emits laser light, which passes through the filter to remove the
background radiation and is then focused on the substance to be examined.
Collection:
After the substance is irradiated, the incident photons are scattered by the molecules of the
substance. The scattered light includes Rayleigh scattering whose wavelength is the same
with that of the incident light and Raman scattering whose wavelength is different from that
of the incident light. Part of the scattered light is collected by lens and collimated.
Optical Filtering:
The collected and collimated scattered light will pass through a specially coated lens which
filters out the Rayleigh scattering. The Raman scattering will pass through the lens.
Spectrum splitting:
On entering the spectrometer, the filtered Raman scattering light is diffracted by the grating
of the spectrometer into with different wavelengths which are received by different pixels of
the Charge-coupled Device (CCD).
Examining and analyzing:
The CCD can turn optical signals into electronic signals. By analyzing electronic signal
intensity on different pixels, the CCD can obtain the light signal intensity and then obtain the
Raman spectrum of the substance. By comparing the peak position and intensity of the
Raman spectrum collected with those of spectrums in the database, the device can analyze
whether the substance is dangerous and which category it is.

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3.2 Raman spectrums of common dangerous substances
Figure 7 Raman spectrums of common dangerous substances (relative data, for explaining
the theory only)
4System structure and function
Overall the RT1003E can be considered as composing the optical module, the machine control
subsystem and the Operator interface subsystem.

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Control system
Touch screen
Display screen
Light band
Door
Power switch
Laser Spectrometer
External light path
Inspected
object
Optical
module
Battery
(optional)
Control signal Control signal Spectral data
Laser Signal light
Laser Signal light
Figure 8 System structure and functions of inspection section
4.1 Optical module
The optical module is the critical part of RT1003E and is described above.
4.2 Control subsystem
The control subsystem has the following functions: supplying power for the laser transmitter
and spectrometer; running the operating system and software; controlling the laser transmitter and
spectrometer; collecting and analyzing spectrum signals from the spectrometer; controlling the
touch display, indicator lights, buzzer and fans.
4.3 Operator interface subsystem
The subsystem is designed to provide the Operator-machine interaction, give warnings and
send the user's operations on the touch display or alarm confirm button to the control subsystem.
The light band is used to indicate the result of the analysis. The LCD is also an important
Operator-machine interface as it also gives the inspection results and show all prompts/additional
information, as shown in Figure 9 (typical data).

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1 Counter; 2 Alarm counter; 3 Inspect result name; 4 Advanced Function; 5Detail Button; 6
Inspection result; 7 Battery status (option); 8 Buzzer; 9 Time
Figure 9 Software Interface
5Operation Manual
5.1 Power on
As shown in Figure 10, insert the power line into the power socket. Turn on the RT1003E by
pressing the power switch. The RT1003E will then perform a self-test.
Figure 10 Power supply and power switch
When the start-up process is finished, the equipment enters into the ready state, as shown in
Power line
Power switch
1
2
7
6
4
3
5
9
8

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Figure 11, and then an inspection can be performed.
Figure 11 Ready state
5.2 Sample Inspection
In the ready state, an inspection process can be started by closing the door. The following
step by step description will show you how the inspection is carried out.
a) Remove the package of the sample. Open the door and place the sample into the chamber.
Figure 12 Place the sample into the chamber
b) Adjust the height of the probe to make sure the liquid in the bottle is being analysed.
Adjust the sample to make sure the transparent part of the bottle pointing at and adhering to the
probe (as shown in Figure 13), and the probe should under the liquid level. The probe should
prevent pointing to the label, corner, embossed text or uneven surface of the inspected container.
Probe
Sample
Chamber

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Figure 13 Probe contacts the container at the liquid level
c) Close the door of the chamber to start the inspection process. After a few seconds, the
inspection result will be given.
Figure 14 Close the door to start the inspection process
Note: 1) when the door is closed, the light band will turn white for one second to show that an
inspection process is underway. During this process the door will be locked closed and should not
be forcibly opened.
2) The equipment supply delay inspection function. If this function is enable, when close the door,
the light band turns white for predefined time (meanwhile the LCD shows countdown) and then
the inspection process starts. Configuring this function can be realized by successively clicking the
“Advance”“System management”“Parameter”“delay measurement”option. If the
round button “Yes” is checked and the desired delay time is selected, clicking the “Save” button,
this function will be active. If “No” is checked, the delay inspection function will be disable.
White light

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5.3 Inspection results
When the inspection process is finished, the inspection result will be given. There are three
categories of results.
5.3.1 Clear
Green light band indicates the substance inspected is safe. Meanwhile, the LCD interface
shows “Clear”. When the clear result is given, the door will unlock automatically and the operator
can open it to remove the container and start the next inspection cycle.
(a) Light band turns GREEN light for a SAFE result
(b) LCD interface shows the safe result
Figure 15 Clear result
Green light

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5.3.2Alarm
Red light band indicates the substance inspected has been identified as potentially dangerous.
In addition the LCD screen displays “Alarm”.
(a) Light band turns RED light for a potentially 'dangerous' result
(b) LCD interface shows the dangerous result
Figure16Alarm result
Note: When the Alarm result is given, the operator has to press the “CONFIRM” button (shown in
Figure 16(a)) or click the “Alarm” virtual button in the screen (shown in Figure 16(b)) to confirm
the alarm state has been noted. The door will then open slightly to allow for the container to be
remove, and the machine returns to the Ready state to prepare for the next inspection.
5.3.3 Doubt
If metal container is inspected, the light band turns yellow and the screen will display
“Doubt”. It indicates that the substance cannot be inspected correctly by the RT1003E and the
Red light
CONFIRM
button
Virtual
button

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airport should follow its' defined procedure for these items. When the Doubt result is given, the
operator has to press the “CONFIRM” button (shown in Figure 16(a)) or click the “Doubt” virtual
button in the screen (shown in Figure 17(b)) to confirm the 'doubt' state has been noted. In that
case, the substance inspected should be considered to be dangerous and the inspected result should
be classed into Alarm.
(a) Light band turns YELLOW light for a 'doubt' result
(b) LCD interface shows the doubt result
Figure 17 Doubt Interface
5.4 Power Off
Press the power switch to power off the device.
Yellow light
Virtual
button

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6Routine Care and Maintenance
Equipment verification
In the startup process to calibrate the RT 1003E place the verification sample into the
chamber (Figure 18) and follow the prompts shown in the LCD (Figure 19) to complete the
verification process.
During the running process, the equipment also requires to be verified at predefined intervals
in order to keep the performance. In this case, the light band will twinkle blue light to urge the
user to operate following the prompt shown in the LCD interface.
Figure 18 Place the verification sample into the chamber
Figure 19 Prompt for the verification process
If the verification is carried out successfully, “Normal device”will be shown if the device is
normal (as shown in Figure 20). In that case, press “OK”buttons and the ready interface will
appear (as shown in Figure 11). The RT1003E is then ready for use.
Verification
sample

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Figure 20 Normal verification interface
If there is a requirement to check the performance of the RT1003E at any time this can be
done using the Advance Function Interface as follows:
1, In the “Ready” interface, click the “Advance”button to go to Advanced Function
Interface,
2, Click “System management”button,
3, Select “Maintenance”interface, and click “verification”button,
4, Place the verification sample in correct position, and close the door, click “OK”button in
the LCD interface.
If the equipment fails to pass the verification and the software prompts the necessity of
calibration, please calibrate the equipment properly.
RT1003E Calibration
If it is necessary to calibrate the equipment using the calibration sample follow the following
steps:
1, In the “Ready” interface, click the “Advance”button to go to Advanced Function
Interface,
2, Click “System management”button,
3, Select “Maintenance”interface, and click “calibration”button,
4, Place the calibration sample in correct position, close the door and click “OK”button.
Clean the window
It is possible that dust or dirt will collect in the light window of the probe during the running
of the equipment. The dust or dirt can affect the intensity of optical signals and hence the
performance of the RT1003E. Periodically clean the window using lens paper or cotton swabs
dipped with ethanol.
Check whether the system time is correct
If the system time is incorrect, reset the time. Then Check the time after restarting the
equipment. If the time is still incorrect, please contact the vendor.

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7Points of note
When the door is closed and the inspection process is in progress (shown by the light band
being white), the door should not be opened. If it is opened during the inspection process, the
light band will twinkle blue light and the LCD interface simultaneously shows that the scan
process is interrupted incorrectly. In this case, please close the door again to restart the
inspection process.
The surface of the verification sample bottle should be kept clean. Otherwise the verification
may fail. If the verification fails, please adjust the location of the bottle of the verification
sample, clear its surface or the probe lens, and then verify again following the prompt in the
display interface.
When an 'alarm' or 'doubt' result is given, please press the confirm button or the virtual
confirm button in the display interface and should not open the door forcedly without
confirming. Otherwise the light band will twinkle red or yellow light. In this case, please
close the door again to restart the inspection process.
In the inspection process, it is important to ensure that the probe is set at a height below the
top of the liquid in the container and at a transparent part of the bottle with the bottle
touching the probe.
Do not place items on the top of the equipment.
If any other exceptions are notified on the Operator screen, please following the prompts in
the display interface.
8Precautions
AVOID TRAPPING A HAND WHEN CLOSING THE DOOR.
DO NOTALLOW LIQUID TO ENTER INTO THE EQUIPMENT.
DO NOT MOVE THE EQUIPMENT WHEN IT IS POWERED ON.
9Product configuration
9.1 Standard configuration
Item
Quantity
Unit
Inspection section
1
Set
Power supply line
1
Set
Instrument container
1
Set
Verification sample
1
Bottle
Calibration sample
1
Bottle
User manual
1
Copy

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9.2 Optional accessories
Sample bottle
Disposable siphon
10 RT1003E's technical specification
Item
Indicators and parameters
Technology
Raman spectroscopy
Library
Users can add new categories into the database if needed.
Inspection time
<8s (typically)
Startup time
<60s
Data storage
25,000 copies of data, supporting backup through USB and
Ethernet.
Computer interface
USB/Ethernet
Size
755mm (length)×415mm (width)×491mm(height)
Weight
22kg
Power supply
L/N AC 110V/220V 50Hz/60Hz 50W
Storage temperature
-20C - +55C
Operating temperature
0C - +40C
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