NUM 1020 M User manual

08-98 en-938821/2
NUM
1020/1040/1050/1060
M and W
OPERATOR
MANUAL
0101938821/2

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Despite the care taken in the preparation of this document, NUM cannot guarantee the accuracy of the information it contains and cannot be held
responsible for any errors therein, nor for any damage which might result from the use or application of the document.
Thephysical,technicalandfunctionalcharacteristicsofthehardwareandsoftwareproductsandtheservicesdescribedinthisdocumentaresubject
to modification and cannot under any circumstances be regarded as contractual.
The programming examples described in this manual are intended for guidance only. They must be specially adapted before they can be used in
programs with an industrial application, according to the automated system used and the safety levels required.
© Copyright NUM 1998.
Allrightsreserved.Nopartofthismanualmaybecopiedorreproducedinanyformorbyanymeanswhatsoever,includingphotographicormagnetic
processes. The transcription on an electronic machine of all or part of the contents is forbidden.
© Copyright NUM 1998 NUM 1000 range software.
Thissoftware isthepropertyofNUM.Each memorized copyofthissoftwaresoldconfers uponthepurchaseranon-exclusivelicencestrictly limited
to the use of the said copy. No copy or other form of duplication of this product is authorized.

✄
COMMISSIONING AND
WARRANTY CARD
The products whose part numbers are given below are covered by the "parts" warranty provided for by the
generationconditionsofsalesubjecttoreturnofthiswarrantycard,dulyfilledin,totheNUMSAServiceCentre
(by mail or fax) within one week at most after commissioning in the end user’s plant.
NUM S.A. Tel: [phone]
Service Clients Telex: 609 611 F
21, Avenue du Maréchal Foch Fax: [phone]
BP 68 - 95101 Argenteuil Cedex
MANUFACTURER
MACHINE
CNC TYPE
JOB REFERENCE
DATE OF COMMISSIONING
(see note)
USER
Name
Address
Phone
Fax
Fill in the table below only for NUM supplies.
Item Part Number Serial Number
Spindle servo-drive
Spindle motor
Axis servo-drive
Axis motor
Axis servo-drive
Axis motor
Axis servo-drive
Axis motor
NOTE: The date of commissioning corresponds to the date of installation in the user’s plant, which is not
necessarily the date of acceptance of the machine.

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Table of Contents
Table of Contents
1 Review 1 - 1
1.1 System Overview 1 - 3
1.2 Machine Overview 1 - 5
2 Product Presentation 2 - 1
2.1 Environment 2 - 3
2.2 Switching on/off 2 - 6
2.3 System Identification 2 - 7
3 Operator Panel Description 3 - 1
3.1 NUM Panel and Sub-Assemblies 3 - 3
3.2 Interactions Between Mode Selections and
Display Pages 3 - 12
3.3 Available Controls and Indicators 3 - 13
3.4 Special Keyboard Operations 3 - 20
3.5 Use of a 102/105-Key Keyboard with the
Compact Panel 3 - 24
4 Display System Utilization 4 - 1
4.1 Inch/Metric Unit Conventions 4 - 3
4.2 Display of Tool Position 4 - 3
4.3 Display of Shifts 4 - 5
4.4 Display of Tool Data and Tool Corrections 4 - 6
4.5 Display of Programmes 4 - 8
4.6 Display of a Programme in Graphic Mode 4 - 12
4.7 Display of Active Data 4 - 33
4.8 Display of Programme-Being Executed 4 - 35
4.9 Display of Programme Variables and
Equivalent Address Table 4 - 37
4.10 Display of Inputs/Outputs 4 - 39
4.11 Access to Maintenance Functions 4 - 47
5 CNC Operation 5 - 1
5.1 Preliminary Operations 5 - 5
5.2 Preparation for Machining 5 - 10
5.3 Manual Data Input 5 - 24
5.4 Automatic Programme Execution 5 - 25
5.5 Operator Interventions 5 - 49
5.6 CNC Information Archiving 5 - 62
5.7 Creation of a Part Programme 5 - 66
5.8 Inch/Metric Unit Selection 5 - 69
5.9 Part Programme Operations in Background
Mode 5 - 71

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6 Operational Problems 6 - 1
6.1 Indicator "FDHLD" Displayed 6 - 5
6.2 No Movement in Manual Mode 6 - 6
6.3 No Movement in Automatic Mode 6 - 8
6.4 No Cycle Start 6 - 11
6.5 No Block Sequencing 6 - 12
6.6 Faults Detected by the System 6 - 17
6.7 Data Modification 6 - 17
6.8 Failure on Analogue Input/Output Cards 6 - 17
6.9 Power Failures 6 - 18
7 System Faults 7 - 1
7.1 Hardware Fault 7 - 5
7.2 Customisation Error 7 - 5
7.3 Temporary Customisation 7 - 6
7.4 Customisation Overrun 7 - 6
7.5 Sampling Period Too Small 7 - 7
7.6 Parameter Table Not Conforming to
Software Version 7 - 8
7.7 A Declared Axis Missing 7 - 9
7.8 Not Enough Memory to Execute the Pocket
Module 7 - 10
7.9 Wrong Number of PLC Axes 7 - 10
7.10 Incorrect Sampling Period with UC SII CPU 7 - 11
7.11 Sensor Declared Connected Several Times
to the QVN Card 7 - 11
7.12 Incoherent QVN Sensor Address 7 - 12
7.13 Sensor Declared on QVN Card but
Detected on an Axis Card 7 - 12
7.14 Undeclared Speed Sensor Connected to
the QVN Card 7 - 13
7.15 Speed Sensor Declared Several Times 7 - 13
7.16 Speed and Position Sensor Declared on
Several Axes 7 - 14
7.17 Position Sensor Not Found on Axis Card
and Not Declared as QVN Sensor 7 - 14
7.18 Several Axis Drive Sensors Have the Same
Address 7 - 15
7.19 List of Drives Different from the List of
QVN Axes 7 - 15
7.20 QVN Axes Missing 7 - 16
7.21 Missing QVN Measured-Only Axes 7 - 16
7.22 Sampling Period Not Within the Authorised
Values 7 - 17
7.23 Editing Parameter P98 7 - 17

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Table of Contents
8 Operator-Accessible Maintenance 8 - 1
8.1 Hardware Maintenance 8 - 3
8.2 Accessing the Utilities 8 - 10
8.3 Serial Line Parameters 8 - 12
8.4 Customising the Colour Palette 8 - 16
8.5 Backing up Machine Data 8 - 19
8.6 Setting the Date and Time 8 - 22
8.7 Battery Management Update 8 - 24
8.8 Protected Memory Area Management 8 - 25
8.9 Customisation of the System 8 - 50
Appendix A Function Summary Tables A - 1
A.1 ISO Programming Syntax A - 3
A.2 Parametric Programming Syntax A - 19
A.3 Profile Geometry Programming (PGP)
Syntax A - 26
Appendix B List of Errors D - 1
B.1 Miscellaneous Errors and Machine Errors B - 3
B.2 Parametric Programming Errors B - 4
B.3 Profile Geometry Programming (PGP)
Errors B - 5
B.4 Miscellaneous Errors B - 6
B.5 Request for Movements Outside the
Machine Travel Limits B - 6
B.6 Structured Programming Errors B - 7
B.7 Axis Errors B - 7
B.8 Errors in Pocket Cycles B - 8
B.9 Axes Not Identified on the Bus B - 8
B.10 Dynamic Operators in C B - 9
B.11 Spline Curve Interpolation Errors B - 9
B.12 Errors in Numaform B - 9
B.13 Cycle Programming Errors B - 10
Appendix C Use of Peripherals C - 1
C.1 CNC / Peripheral Interconnection C - 3
C.2 Connection to a Peripheral Device C - 21
C.3 Connection to a Computer C - 27
Appendix D Information Concerning the Exchange Area Bit D - 1

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Record of Revision
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Record of Revisions
Date Index Documents revisions
07-92 0 Document creation (conforming to software at index C)
11-94 1 Revised to conform to software at index G
08-98 2 Revised to conform to software at index L

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en-938821/2 9
Foreword
NUM 1020/1040/1050/1060 Documentation Structure
User Documents
These documents are designed for use of the CNC.
NUM M/W
OPERATOR
MANUAL
938821
NUM T/G
OPERATOR
MANUAL
938822
NUM M
PROGRAMMING
MANUAL
938819
NUM T
PROGRAMMING
MANUAL
938820
Integrator Documents
These documents are designed for setting up the CNC on a machine.
NUM 1060
INSTALLATION
AND
COMMISSIONING
MANUAL
938816
NUM 1020-1040
INSTALLATION
AND
COMMISSIONING
MANUAL
938938
NUM 1050
INSTALLATION
AND
COMMISSIONING
MANUAL
938977
NUM
PARAMETER
MANUAL
938818
NUM
AUTOMATIC
CONTROL
FUNCTION
PROGRAMMING
MANUAL
LADDER
LANGUAGE
938846
NUM
MMITOOL
MAN/MACHINE
INTERFACE
CUSTOMISATION
TOOL
938946
NUM
FTP40
PC PANEL
938967
NUM
SETTOOL
PARAMETER
INTEGRATION
TOOL
938924
NUM
PLCTOOL
LADDER
LANGUAGE
PROGRAMMING
TOOL
938859
NUM GS
SURFACE
GRINDING
MANUAL
938945
Foreword

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List of NUM Utilities
A series of utilities are available for products of the NUM 10xx range for integration and use of the system.
These utilities may be included in the basic version or available as options.
Dependingonthefunctionperformedbyeachutility,itsuseisdescribedintheintegrationmanualoroperatormanual,
as appropriate.
The table below lists the utilities and gives the references of the document describing them:
Utility Name Manual
UT2 axis calibration installation and commissioning
manuals
UT3 resident macros operator manuals
UT5 parameter integration parameter manual
UT7 programme debugging machine processor programming
manual - ladder language
UT12 option locking operator manuals
UT20 interaxis calibration installation and commissioning
manual
UT22 parameter integration SETTOOL manual

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Foreword
Operator Manual
CHAPTER 1
REVIEW
Presentation of the CNC and its role in relation to the machine tool.
Reminder of the rules and standards associated with CNC and machines.
CHAPTER 2
PRODUCT
PRESENTATION
Overview of the relationship between the CNC and its environment.
Procedures for switching on and re-starting following an emergency stop.
Access to information about the system (job reference, customisation, etc.).
CHAPTER 3
OPERATOR
PANEL
DESCRIPTION
Detailed presentation of the operator panel and screen.
Use of special keyboard functions.
CHAPTER 4
DISPLAY
SYSTEM
UTILIZATION
Detailed presentation of the CNC display pages.

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CHAPTER 5
CNC
OPERATION
Description of machining preparation phases:
- axis jogs,
- machine-specific settings on the CNC,
- part programme processing.
Part programme automatic execution procedures.
Description of operator interventions during part machining.
Operations in background mode on part programmes.
CHAPTER 6
OPERATIONAL
PROBLEMS
PresentationoftheincidentswhichoccurmostfrequentlyontheCNCandflowcharts
indicating the most suitable action to be taken in each case.
CHAPTER 7
SYSTEM
FAULTS
Presentationofthesystemfaultswhichcanoccuronpowerupandactiontobetaken.
CHAPTER 8
OPERATOR-
ACCESSIBLE
MAINTENANCE
Description of simple maintenance operations.
Presentation of user-accessible system management utilities.

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Foreword
APPENDIX A
FUNCTION
SUMMARY
TABLES
Introductiontopartprogrammingandtablessummarisingtheprogrammingfunctions
(all these notions are explained in detail in the Programming Manual).
APPENDIX B
LIST OF
ERRORS
List of CNC error numbers and descriptions.
APPENDIX C
USE OF
PERIPHERALS
Presentation of peripheral commissioning operations prior to data exchanges.
APPENDIX D
INFORMATION
CONCERNING THE
EXCHANGE
AREA BIT
Addresses of the exchange area bits mentioned in this manual.

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Using the Operator Manual
Procedures
This manual includes procedures.
The actions required are presented as follows:
Reset the system. ☞
Y
The keys to be pressed are indicated on the right. They can have two forms:
Square keys: correspond to keys on the operator panel.
UTIL
Rectangular keys: correspond to softkeys located in the block at the bottom of the screen and activated
by function keys (F2-F11) located under the screen.
Dealers
The list of NUM dealers is given at the end of the manual.
Questionnaire
Tohelp usimprove thequality ofour documentation,we askyou toreturn thequestionnaire atthe endof thismanual.

Review
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1
1 Review
1.1 System Overview 1 - 3
1.1.1 Overview of Modes 1 - 3
1.1.2 Defining a Programme 1 - 3
1.1.3 Preparing a Programme 1 - 4
1.2 Machine Overview 1 - 5
1.2.1 Review of Axis Definition and Direction 1 - 5
1.2.2 Machine Overview 1 - 6
1.2.3 Definition of Travels and Origins 1 - 7
1.2.4 Definition of Shifts 1 - 9
1.2.5 Definition of Tool Dimensions 1 - 14
1.2.6 Definition of Tool Wear Offsets 1 - 15

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Review
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1
Thischapterdoesnotaimtoreflectthewayanoperatoractuallyuseshismachine.Rather,itattemptstoexplaincertain
basic notions which will be referred to in this manual.
Forexample,inparagraph1.2.4(definitionof shifts),theaimisnottoimposea methodofmeasuringshifts,butsimply
to provide a definition of shifts and the corresponding zero points.
1.1 System Overview
1.1.1 Overview of Modes
MODE
Theoperatorusesthenumericalcontrol(NC)invarious operatingmodes
accessible from the operator panel.
Each mode corresponds to a particular use of the numerical control
(continuous machining, programme loading, tool setting, etc.).
1.1.2 Defining a Programme
A programme is a sequence of instructions written in a programming language specific to the numerical control (the
most widely used is ISO code: International Standards Organization).
The numerical control interprets the programme to control actions on a machine-tool.
The most widespread storage media for programmes are punched tape and diskettes.

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1.1.3 Preparing a Programme
A part programme can be created by traditional programming or using a CAD/CAM system.
Machining
instructions
Part
Programme
% 1
N10
N20
N30
CAD/CAM