Balmar MAX CHARGE MC-614 User manual

MC-614
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Ignition
Connector 1
Connector 2
17
16
1514
12 13
10 11
9
7
65
8
4
3
2
1
External Regulator
Plug
Positive Battery Sense
(Required for Internal Regulator Only)
Isolated Ground Terminal
MUST be connected to system ground
Positive Output
Terminal
HOUSE BATTERY
BANK
10A
1A
D+
The wire diagram above shows a typical set-up for a
6-Series alternator to a MC-614 regulator. Connector 1
is for use with the internal regulator which connects to a
Yanmar Engine harness. Connector 2 is used with the
MC-614 or ARS-5 (as shown).
Alternators other than the 6-Series have similar, but
slightly different connections. If programming for specific
battery type, 12.5 volts on the battery are necessary.
Please refer to the Alternator Installation Guide for
specific connections.
FLIP OVER FOR MORE INFORMATION
1. Ground Input
2. Power Input
3. Ignition Input
4. Field Output
5. Alt. Temp.(-)
6. Alt. Temp.(+)
7. Bat. #1 Temp.(-)
8. Bat. #1 Temp.(+)
9. Positive Voltage Sensor
10. Data TX
11. Data RX
12. Stator In
13. Tach. Out
14. Bat. #2 Temp. (-)
15. Bat. #2 Temp. (+)
16. Aux. #1 Lamp
17. Dash Lamp
MC-614
Installation &
Operation Manual
www.balmar.net / Customer Service: [phone] x 1 / Technical Support [phone] x 3
SUP-0239 REVA
+

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Basic Programming
Programming For Battery Type
The MC-614 features selectable programs for the following battery technologies; Standard
Flooded (FSb), Flooded Deep Cycle (Fdc), Gel (gEL), AGM (AgL), Optima (OPS), factory
default program (UFP), Voltage Sensitive Halogen Equipment (HAL), and LiFePO4 (LFP).
Other Basic Programming features include programming the Belt Load Manager, programming
for Short or Long Display Mode, and programming for Alternator Failure Advisory Mode (BDL).
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Installation &
Operation Manual
For more details on the basic
and advanced programming
features included in the
MC-614, you can download
the full Installation &
Operation Manual.
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www.balmar.net / Customer Service: [phone] x1 / Technical Support: [phone] x3
Balmar, LLC
15201 39th Avenue NE, Marysville, WA98271
www.balmar.net
INSTALLATION AND OPERATION MANUAL
Introduction
The Balmar Max Charge MC-614 is the latest generation of
smart, multi-stage Balmar Max Charge voltage regulators. Designed
to provide precise voltage control for Balmar’s high-output 12-volt
alternators and other externally regulated P-type alternators, the
MC-614 features user selectable programs for the following battery
AGM, and LiFePO4 batteries. The regulator also features a universal
default program that’s designed for use in vessels utilizing voltage
sensitive halogen equipment.
In addition to the user selectable preset programs, the MC-614
features a wealth of advanced programming modes which make it
possible to tailor charging to a wide variety of environments.
When used in conjunction with optical MC-TS-A and MC-TS-B
alternator and battery temperature sensors, the MC-614 features
the ability to monitor and respond to a range of ambient temperature
conditions, including reduction or discontinuation of charging
voltages, should a catastrophic over-temperature condition occur at
the alternator or the batteries.
Safety Considerations
1. Always disconnect your battery banks and
ensure that switches are “OFF” prior to
installing your regulator.
2.
which could become entangled in your
motor or other machinery prior to installing
regulator.
3. Wear ANSI-approved safety eye-wear and
protective gear.
4. DO NOT attempt to modify the regulator.
your charging system, and will void your
warranty.
5. DO NOT attempt installation if you are tired
or fatigued.
6. Ensure that the engine has cooled before
initiating installation.
7. DO NOT attempt regulator installation while
using alcohol or medication that could
impair your judgment or reaction time.
8. Always use the right tool for the job.
Improper tool use may damage regulator
or your vessel, and could result in personal
injury.
9. Take time to read the manual. Equipment
damage and possible injuries may result
from an incomplete understanding of the
installation and operation of the MC-614
regulator. If you are unfamiliar with marine
electrical systems, consult with a licensed
marine electrician.
MAX CHARGE MC-614
MULTI-STAGE
VOLTAGE REGULATOR
©2017 Balmar LLC REV.A3/15/17
Introduction 1 Regulator Programming 9
Safety Considerations 1 Basic Programming 9
Regulator Installation 2 Adjust For Battery Type 9
Unpacking Box 2 Belt Load Manager 10
Locate/Mount Regulator 2 Dash Lamp Source 10
Basic Wiring Installation 2 Advanced Programming 11
LiFEPO42 Unlock Adv. Programming 11
Regulator Terminal Layout 3 Adjust Adv. Programming 11-12
Installation By Wire 4-6 Default Program Settings 12
Initial Start Up 6 Battery Equalization 12
Regulator Operation 7 Add’l. Regulator Features 13
Regulator Display Modes 8 Troubleshooting 13-15
Using Magnetic Tool 9 Warranty 16
Table of Contents
MC-614
QUICK START GUIDE