Nussbaum Sprinter Mobil 3000 Operator's manual

Retailer address / phone
Sprinter Mobil 3000
Automotive lift date: 07/2008
Manual date: 07.07.2008
Operating Instruction and Documentation
Serial number:...........................................
Otto Nußbaum GmbH & Co.KG//Korker Strasse 24//D-77694 Kehl-Bodersweier
Tel: [phone] Fax: [phone]
E-mail: [e-mail]//http://www.nussbaum-lifts.de

Operating Instruction and Documentation
Sprinter Mobil 3000
- 2 -
Contents
Foreword ................................................................................................................. 3
Record of installation............................................................................................... 5
Record of handing over ........................................................................................... 6
1.Introduction.............................................................................................................. 7
1.1 Installation and check of the automotive lift....................................................... 7
1.2 Information of Warning ...................................................................................... 7
2.Master document of the automotive lift.................................................................... 8
2.1 Lift–manufacturer............................................................................................... 8
2.2 Application......................................................................................................... 8
2.3 Changes at the construction.............................................................................. 8
2.4 Displacement of the automotive-lift.................................................................... 8
2.5 Declaration of conformity................................................................................... 9
2.6 Drive on directions........................................................................................... 10
3.Technical Information ............................................................................................ 13
3.1 Technical ratings ............................................................................................. 13
3.2 Data sheet....................................................................................................... 14
3.3 Hydraulic diagram drawing.............................................................................. 15
3.4 Electric diagram............................................................................................... 16
4. Safety regulations................................................................................................. 21
5. Operating instructions........................................................................................... 22
5.1 Lifting the vehicle............................................................................................. 22
5.2 Lowering the vehicle........................................................................................ 23
5.3 Change the installation place........................................................................... 23
6.Troubleshooting..................................................................................................... 23
7.Inspection and Maintenance.................................................................................. 25
7.1 Maintenance plan of the lift.............................................................................. 25
7.2 How often must the lift be cleaned?................................................................ 26
8. Security check ...................................................................................................... 27
9.Installation ............................................................................................................. 27
9.1 Regulations...................................................................................................... 27
9.2 Initiation........................................................................................................... 28
9.3 Change the installation place........................................................................... 28
First security check before installation................................................................... 31
Regular security check and Maintenance.............................................................. 32
Extraordinary security check.................................................................................. 40

Operating Instruction and Documentation
Sprinter Mobil 3000
- 3 -
Foreword
Nußbaum lifting systems are the result of a long time experience in the automotive lifting industry.
The high quality and the superior concept ensure reliability, a long lift lifetime and above all and
economic business solution.
To avoid unnecessary damage, injury or even death, read the operating instructions with care and
observe the contents.
Nußbaum lifts is not responsible for incidents involving the use of Nußbaum lifting systems for
applications other than those for which they were designed.
Otto Nußbaum GmbH & Co.KG is not liable for any resulting damages. The user carries the
risk alone.
Obligations of the user:
- To observe and adhere to the operating instructions.
- To follow the recommended inspection and maintenance procedures and carry out the
prescribed tests.
- The operating instructions must be observed by all persons working with or around the lift.
- Above all chapter 4 “Safety Regulations“ is very important and must be closely adhered to.
- In addition to the safety regulations stated in the operating instructions manual, the
appropriate safety regulations and the operating procedures of the place of operation must also
be considered.
Obligations of the operator:
The operator is obliged to allow only those persons complying to the following requirements to work
with or around the unit.
- Persons being familiar with the basic regulations concerning labour safety and accident
prevention and being trained to operate the particular unit.
- Persons having read and understood the chapter concerning safety and warning symbols.
- Persons using the lift are required to confirm that they have read and understood the chapter on
safety and warning symbols by signing the appropriate form.
Dangers when operating the lift:
Nußbaum-Lifts are designed and built according to technical standards and the approved
regulations for technical safety. The use of Nußbaum lifts for purposes other than those for which they
were designed, may result in injury or even death.
The lift must only be operated :
- For its appropriate use
- In faultless condition concerning technical security.
Organisational Requirements:
- The instructions for use, are to be kept at the place of operation being easily access able
at any time.
- In addition to the instructions for use, rules pertaining to other regulations i.e. accident
prevention and environmental rules are to be observed and adhered to.

Operating Instruction and Documentation
Sprinter Mobil 3000
- 4 -
- The owner of the Nußbaum lifting system must ensure that operators and persons working with
or around the lift occasionally conduct “refresher” courses to ensure that the appropriate
operating procedures and safety precautions are known.
- Personal Protective Equipment (PPE) must be used according to the appropriate regulations.
- All safety- and danger signs on and around the lift are to be observed and followed!
- Spare parts must comply with the technical requirements specified by the manufacturer.
This is only warranted with original parts.
- Observe and adhere to the specified time intervals between tests and inspections.
Maintenance works, repairing faults
- Adjustments, maintenance, and inspections, are to be followed according to the time intervals
specified. Details regarding the exchange of parts and components as mentioned in the
operating instructions are to be adhered to.
These works must only be carried out by expert personal.
- After maintenance- and repair works loose screws, nuts and bolts must always be firmly
tightened!
Guarantee and liability
- Our “General conditions of selling and delivering” are in force.
There will be no guarantee or liability for incidents involving injuries or death or damage to
equipment if these incidents are the result of one or more of the following reasons.
- Inappropriate use of the lift
- Inappropriate installation, initiation, operation and maintenance of the lift.
- Use of the lift while one or several security devices do not work, do not work correctly or are not
installed correctly.
- Failure to follow the regulations of the operating instructions regarding transport, storage,
installation, initiation, operation and maintenance of the lift.
- Unauthorized changes to the structure of the lift without first asking the producer.
- Unauthorized changes of adjustments of important components of the lift (e.g. driving elements,
power rating, motor speed, etc)
- Wrong or incorrect maintenance practice.
- Catastrophes, acts of God or external reasons.
Initiation
The Sprinter Mobil was checked by Nußbaum Company. Before the first
initiation the test must not additional take through by an expert.

Operating Instruction and Documentation
Sprinter Mobil 3000
- 5 -
Filling out and undersigned and copying this sheet and send the original to the lift
manufacturer. The copy remains in the Manual.
Otto Nußbaum GmbH & Co.KG
Korker Strasse 24
77694 Kehl-Bodersweier
Germany
Record of installation
The automotive lift with the
Serial number:............................................ was installed on:...............................................
at the firm:................................................. at:.....................................................................
the safety was checked and the lift was started.
The installation was effected from the operating authority/competent (please delete as applicable).
The safety of the automotive lift was checked from the competent before the initial operation.
The operating authority attest the installation of the automotive lift, the competent attest the correct
initial operation.
............................................ ..................................................... ............................................
date name of the operating authority signature of the operating authority
............................................ ..................................................... ............................................
date name of the competent person signature of the competent person
Your customer service:.............................................................................................................................
To be completed only when the lift is fasten on the concrete.
Used anchor(*):_____________________________(Type/Name)
Min. anchorage depth (*) observed: _____________mm
F ok
Min. torque moment (*) observed: _________________NM
F ok
(*) see the description of the anchor manufacturer
Automotive lift date: 07/2008 / Manual date: 07.07.2008

Operating Instruction and Documentation
Sprinter Mobil 3000
- 6 -
Record of handing over
The automotive lift with the
Serial number:............................................ was installed on:...............................................
at the firm:................................................. at:.....................................................................
the safety was checked and the lift was started.
The persons below were introduced after the installation of the automotive lift. The introduction was
carried out from an erector of the lift-manufacturer or from a franchised dealer (competent person).
............................................ ................................................... ........................................
date name signature
............................................ ................................................... ........................................
date name signature
............................................ ................................................... ........................................
date name signature
............................................ ................................................... ........................................
date name signature
............................................ ................................................... ........................................
date name signature
............................................ ................................................... ........................................
date name signature
............................................ ............................................. ............................................
date name of competent signature of the competent
Your customer service:.................................................................................................................................

Operating Instruction and Documentation
Sprinter Mobil 3000
- 7 -
1.Introduction
The document ”Operating Instructions and Documentation” contains important information
about installation, operation and maintenance of the automotive lift.
To furnish proof of installation of the automotive lift the form ”Record of Installation” must be
signed and returned to the manufacturer.
To furnish proof of the singular, felt this documentation contains forms. The forms should be used
to document the checks. They should not be removed from this documentation.
Every Changes to the construction and displacement of the automotive lift must be registered in
the ”Master document” of the lift.
1.1 Installation and check of the automotive lift
Only specialist staff is allowed to do work concerning safety and to do the safety checks of the lift.
They are called experts and competent person in this document.
Experts are persons (for example self-employed engineers, experts), which have received
instruction and have experience to check and to test automotive lifts. They know the
relevant labour and accidents prevention regulations.
Competent person are persons who have acquired adequate knowledge and experience with
automotive lifts. They took part in training from the lift-manufacturer (servicing
technicians of the manufacturer or dealer, are competent)
1.2 Information of Warning
To show danger and to show important information the three symbols below are used. Pay
attention to those passages, which are marked with these symbols.
Danger! This sign indicates danger to life. Inexpert handling of the described
operation may be dangerous to life.
Caution! This sign cautions against possible damage to the automotive lift or other
material defects in case of inexpert handling .
Attention! This sign indicates for an important function or other important
notes.

Operating Instruction and Documentation
Sprinter Mobil 3000
- 8 -
2.Master document of the automotive lift
2.1 Lift–manufacturer
Otto Nußbaum GmbH & Co. KG
Korker Straße 24
D-77694 Kehl-Bodersweier
2.2 Application
The automotive lift Sprinter Mobil 3000 is a lifting mechanism for lifting motor vehicles with a
laden weight of up to 3000 kg. The max. Load distribution is 3:2 in or against drive-on direction.
The automotive lift is only designed for servicing vehicles.
It’s not allowed to install the standard-automotive lift in a hazardous location or washing bays.
The lift is not equipped for climbing the platform. It is not allowed to carry persons with the lift.
The automotive lift is flexible. You can change the position; every solid and level surface is
suitable as location. The lift can be fastened on the floor with dowels.
Important: You must distinguish between the vehicle with rear drive and front drive. (See next
pages)
2.3 Changes at the construction
Changes at the construction, expert checking, resumption of work (date, kind of change,
signature of the expert)
..............................................................................................................................................................
..............................................................................................................................................................
..............................................................................................................................................................
....................................................................................................................................................…......
name, address of the expert
........................................................... ............................................................
place, date signature of the expert
2.4 Displacement of the automotive-lift
Displacement of the automotive-lift, expert checking, resumption of work (date, kind of
change, signature of the competent)
..............................................................................................................................................................
..............................................................................................................................................................
..............................................................................................................................................................
..............................................................................................................................................................
name, address of the competent
........................................................... ............................................................
place, date signature of the competent

Operating Instruction and Documentation
Sprinter Mobil 3000
- 9 -
2.5 Declaration of conformity

Operating Instruction and Documentation
Sprinter Mobil 3000
- 10 -
2.6 Drive on directions
Front drive vehicle
subject to alterations

Operating Instruction and Documentation
Sprinter Mobil 3000
- 11 -
rear drive vehicle
subject to alterations

Operating Instruction and Documentation
Sprinter Mobil 3000
- 12 -
Piece of advice
The motor of the vehicle must be always located on the
stationary bearing, otherwise the vehicle can fall down.
The centre of gravity of the vehicle including load must be
between 100 mm and 600 mm from the stationary bearing to
wards the middle of the lift.

Operating Instruction and Documentation
Sprinter Mobil 3000
- 13 -
3.Technical Information
3.1 Technical ratings
Capacity: 3000 kg
Load distribution: 3:2 in or against drive-on direction
(Observe the centre of gravity of the lift)
max height: max. 980 mm
Lifting time: approx. 11 sec without load
Lowering time: approx. 35 sec without load
Hydraulic pressure approx. 230 bar
Pressure relief valve approx. 260 bar
Oil tank approx. 8 Litre
Sound level ≤75 dB(A)
Connection by customer 3~/N+PE, 400V, 50 Hz Standard Version
with fuse 16 Ampere time lag
(Pay attention to the tension of your country)
3.2 Safety device
1. Flow control valve
Safety device against over-rapid raising or lowering
2. Pressure relief valve
Overprint-safety of the hydraulic system
3. Foot protector
Safety device against squeeze
4. Lockable main switch
Safety device against unauthorised operation
5. “Totmann” control
Let go off the operation button and the lift stops the movement

Operating Instruction and Documentation
Sprinter Mobil 3000
- 14 -
3.2 Data sheet

Operating Instruction and Documentation
Sprinter Mobil 3000
- 15 -
3.3 Hydraulic diagram drawing
0.1 oil filter 980012
0.2 sub oil motor 1,5 kW 991333
0.3 gear pump 4,3 cm³ 160554
0.4 hydraulic block 232HL01051
DBV pressure control valve 232NSTL02082
RV1 holding valve 980480
RV2 holding valve 980480
V1 hand valve 158561
V2 hand valve 158561
SB lowering valve 981063
1.0 Cylinder 025SPB22101
hydraulic lines 025SPB44000 complete

Operating Instruction and Documentation
Sprinter Mobil 3000
- 16 -
3.4 Electric diagram
Hydraulikplan valid
Sprinter Mobil 3000

Operating Instruction and Documentation
Sprinter Mobil 3000
- 17 -

Operating Instruction and Documentation
Sprinter Mobil 3000
- 18 -

Operating Instruction and Documentation
Sprinter Mobil 3000
- 19 -

Operating Instruction and Documentation
Sprinter Mobil 3000
- 20 -