O&M PF4000FH User manual

PF4000FH
PF4000FH
Automatic Full height Turnstile
Single or Double
Duty Cycle: 100% GB
O&M Manual
Revision4.1

IntroductionandWarnings
2
This equipment is part of a large range of traffic flow products. They are designed to be easy to install, as
all settings and internal wiring have been completed in our factory.Any of the instructions in this manual
should only be carried out by a qualified service engineer or a competent person.
The turnstiles are ready to bolt down, connect to a single phase power supply and have any access
control wired into them (Please note that advice should be sought on wiring instructions). The steps must
be completed before the power is turned on to prevent accidents.
The following information is a guide only, and whilst we have made every effort to be accurate and correct
there may be errors which we cannot be held responsible for.
With a correct installation you can expect to enjoy many years of reliable service from this product, we do
however recommend that the product has a bi-annual service carried out by a qualified engineer. Please
contact our service department to obtain a quote. As we manufacture the products we are best suited to
care for your equipment.
Thank you for your custom and welcome to the exciting world of Total Traffic Flow Solutions.
//20
!
Important Safety Notice
Automatic turnstiles are designed to Control the flow of human
traffic only. It can be dangerous to allow the passage of any
other self-powered animal or device to utilise this method of
access without appropriate warnings and or signage.
It may be necessary for the end user of this product to provide
an alternative, safe method of access to cater for the previously
mentioned categories.
The end user should fit all necessary signage and warning
notices to either side of the turnstile, which should be visible and
clear from all directions of approach.
The product that was shipped to you was designed with a control
program to protect all categories from harm or affect this
however is only a precaution. It should not be modified or
tampered with by any unauthorised person not sanctioned by the
manufacturer.
Please sign and date below to say that you have read and
understood this notice before ANY installation work:
The“Warnings”leafletand“Instructionbooklet”suppliedwiththis
productshouldbereadcarefullyastheyprovideimportantinformation
aboutsafety,installation,useandmaintenance.
Scrappackingmaterials(plastic,cardboard,polystyreneetc)according
totheprovisionssetoutbycurrentstandards.Keepnylonorpolystyrene
bagsoutofchildren'sreach.
Keeptheinstructionstogetherwiththetechnicalbrochureforfuture
reference.
Thisproductwasexclusivelydesignedandmanufacturedfortheuse
specifiedinthepresentdocumentation.Anyotherusenotspecifiedin
thisdocumentationcoulddamagetheproductandbedangerous.
TheCompanydeclinesallresponsibilityforanyconsequencesresulting
fromimproperuseoftheproduct,orusewhichisdifferentfromthat
expectedandspecifiedinthepresentdocumentation.
Donotinstalltheproductinexplosiveatmosphere.
Theconstructioncomponentsofthisproductmustcomplywiththe
followingEuropeanDirectives:89/336/CEE,73/23/EEC,98/37/EEC
andsubsequentamendments.Asforallnon-EECcountries,theabovementioned
standardsaswellasthecurrentnationalstandardsshould
berespectedinordertoachieveagoodsafetylevel.
Information on using
this manual
ŸReadallinformationthoroughly
ŸPayattentiontoallsafetyadvice
ŸBe aware of the symbols (shown above right and above
left) as they have different meanings. One is an
informationsymbol,theotherawarning.
ŸThere are many artists impressions of the product in this
manualyou shouldrefertotheimagesasa guideonly.
Professional CAD drawings should be used as a
reference drawing and nothing else. As before every
effort has been made to be 100% accurate in this
manualbutwecannotmakeanyguarantees.
ŸAs we constantly innovate our products we may change
the quoted spec and any other details that have been
documentedinthismanualsoyoushouldalwaysrefer
to the supplier to see if the manual that was shipped
withyourproductisthelatestedition.
ŸAs with all electrical installations you should use a
qualified electrician and obey all of the latest laws and
regulations.
ŸBe sure to fill out and complete ALL paperwork where
instructed as this manual is the equipments log book
andmaintenancemanual.
The Company declines all responsibility for any consequences resulting
from failure to observe Good Technical Practice when constructing
closing structures (door, gates etc.), as well as from any deformation
which might occur during use.
The installation must comply with the provisions set out by the following
European Directives: 89/336/CEE, 73/23/EEC, 98/37/EEC and
subsequent amendments.
Disconnect the electrical power supply before carrying out any work on
the installation. Also disconnect any buffer batteries, if fitted.
Fit an omnipolar or magnetothermal switch on the mains power supply,
having a contact opening distance equal to or greater than 3mm.
Check that a differential switch with a 0.03Athreshold is fitted just before
the power supply mains.
Check that earthing is carried out correctly: connect all metal parts for
closure (doors, gates etc.) and all system components provided with an
earth terminal.
Fit all the safety devices (photocells, electric edges etc.) which are
needed to protect the area from any danger caused by squashing,
conveying and shearing, according to and in compliance with the
applicable directives and technical standards.
PF4000FH

Delivery,Movement&Transportation
3
PF4000FH
This article describes how your equipment will be delivered to you, specifications on the transportation
used and advice including health & safety on movement of the equipment.
The turnstile should ALWAYS! be moved with care and attention. The products are very heavy individually
as well as a whole. You should not attempt to move this or any other products by unapproved handling
methods.
The manufacturer will use a qualified transport company to deliver the product conforming to the
necessary regulations as detailed below:
All drivers are qualified
All drivers are tested once yearly
All drivers carry risk assessments and method statements (available on request)
Theyarecontrolledunderlawtoconformastherearenotraderegulationstandardstocomplywith
HealthandsafetyConsiderations:
Moving Goods Safely (MGS) is a national project involving both the Health and Safety Executive (HSE) and
LocalAuthorities(LA)workinginpartnership.Theprojectaimstoreduceinjuriesandill-healtharisingfromthe
movementofgoodsfromsupplierthroughhauliertotherecipientandenduserincludingany homedeliveries.
The project will focus upon the delivery and collection of goods and the hazards this generates. It covers the
mainareasthatcausethemajorityofinjuriesandill-healthtoworkers,including:
Workplacetransport;
Slips & trips, and;
Musculoskeletaldisorders(MSD).
Themovementofgoodspresentsus,ashealthandsafetyregulators,withthechallengeofdealingwithahuge
varietyofissues.Thecommercialorganisationsinvolvedwithinthemovementofgoodsare diverse including
haulier, third party logistics providers, pallet networks, retailers etc, with some very large companies,
thousandsofsmallbusinessesandtheself-employed.Themovementofgoodsismorethanjusttrucksonthe
road with a large proportion of accidents happening at the delivery/collection sites that are often not directly
underthecontrolofthecompanymakingthedeliveryorcollection.Communicationandcooperationproblems
can arise due to the many organizations involved in the movement of the goods, and this can also lead to
difficultiesineffectivelymanaginghealthandsafety.
(SourceH&SExecutiveUK2008)
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1. Incorrect 2. Correct

GuidetoPhysicalInstallation
4
1. When delivered, the turnstile will either be flat packed on a pallet or shrink wrapped and free standing, if flat packed you must
assemble the turnstile making sure that everything is aligned. Check for any physical damage or defects before you sign!
2.Taking into consideration that the plinth has been prepared correctly and is absolutely level and true, Lower the
turnstile onto the plinth and visually align. Make sure that you have pulled all cables through the ducting before bolting
down and that the duct is in the centre of the cable channel in the frame!
3.Using one M12 fixing, bolt down through one of the holes, it is advisable to blow the excess dust out of the hole before
inserting the bolt.
4. Now make sure that the turnstile is now aligned perfectly, continue to bolt down through the other holes using the remaining
M12 bolts see below.
Now move on to step 5
The numbers in the text document below relate to the drawings below.
3.
1. 2.
4.
45 mins
Component Identification and Notes:
You should check that you have received the following in your order as they are referred to throughout this
manual (note this can change per turnstile spec i.e. single components are different from double):
M12 Bolt
8 No.
(To bolt turnstile to floor)
PF4000FH
PF4000FH
Automatic Turnstile
Single or Double
Duty Cycle: 100% GB
O&M Manual
Revision3.0
O&M Manual 1 No.
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PF4000FH
Turnstile
(fully erected)
Optional Canopy
Access Control
Mounting Plate
Rotor Arms
Header Cover
Optional Bulk
Head Light
Main Turnstile
Frame
Line the cable
channel up Cut out showing
cable in channel
When turnstile is level
and secure mark one
of the holes.
Drill a 12mm hole to suit
the M12 stud. Hammer
the stud home then locate
the turnstile hole over the
stud. Once done then fasten
the nut onto the stud.
ACME TOOLS
Now using a 19mm spanner
tighten up all the other nuts.
Manual Release
keys x2

GuidetoPhysicalInstallation(cont) PF4000FH
5
Notesarea PF4000FH
9.
5/6. 7/8.
10.
45 mins
5/6.Shown in this illustration is the mounting holes on single turnstile (left) which has 7 mounting points.
Also shown (right) is the double turnstile which has 12 mounting points. Please note that this must be
installed not under duress or strain. You should make sure that the uprights are level you can use a
straight building level for this.
7/8. This illustration shows the standard access control mounting plate. This basic illustration shows the
fixing point top and bottom. Also it shows the ducting hole where you should pull your access cable
through. This item is standard and if not required should be made clear at the point of order.
9. Now connect all power and access control using the wiring diagram on page 8. For any other specific
wiring access control wiring details please contact your supplier.
10. Just remember to check all connections and the turnstile is earthed. Make sure the lid is closed (this is
for safety reasons as the electrics will be exposed) , and make sure it is safe for the turnstile to operate.
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Live
Nuteral
Power Supply
(MCB)
1 2 3
456
78 9
#*
0
Example showing
different items attached
to turnstile. These are
just a few of many that
can be attached as long
as they are volt free!
earth product
Directional Indicators
Black boxes show fixing points from a “birds eye view”
Fixed rear plate
Security screw
Front mounting
plate
Duct hole
Upright stansion
Security screw

Headermechanism/Manualreleaseguide PF4000FH
6
TurnstileMaintenance PF4000FH
This is a brief overview of the workings and location of parts on the header
mechanism and how to set the turnstile in manual mode:
As stated at the beginning of this manual we recommend a bi-annual service, but at a bare minimum, it is imperative
that you get a service done once every 12 months. This is not a sales tactic in disguise, there is a very serious
health and safety issue/risk associated with not complying to this. Also in order for your equipment to keep
complying with the appropriate legislation.
Before carrying out any maintenance to the installation, disconnect the mains power supply.
1. All moving mechanical header parts should be greased once every 6 months
2. Rotor arm rotation checked and secured.
3. All ground fixing nuts to be checked for corrosion.
4. All ground fixing nuts should be checked for tightness and secure the turnstile two the ground.
5. All electrical connections should be checked in accordance with the latest safety standards.
6. All welds and interconnecting parts should be checked for tightness and security.
7. Any defects or failure in the coating of the turnstile should be noted and reported immediately to the seller or
manufacturing company.
8. Rotor arms should be checked for correct function and angle these should be corrected as needed.
9. The turnstile should be checked for any abnormalities that may cause harm or defect to an object or person.
10. The turnstile control board wiring and general condition should be checked.
11. The turnstile header mechanism should be checked for general condition and mechanical functions to ensure
correct operation.
12. All solenoid's and limit switches should be checked for correct operation.
3. 4.
1. 2. 10 mins
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!
Header housing
Manual rotate exit key
Manual rotate entry key
Directional LED’s
Upright bolted
to housing Exit directional
LED’s Central rotor Rotor arms
Turnstile housing
Manual rotation unlock keys
Note: the keys may not be inserted as shown into the diagram above. The
keys will be strapped to the turnstile frame when sent out for delivery.
20x Zoom Showing Key Operation
To Manually release the turnstile
turn the key shown a quater turn
clockwise. Do not force the key it
only takes a quarter turn release!
Open
Close

PLCUsageGuide PF4000FH
10
1. Shows where key components are located on the Programmable Logic Control.
2. To program the PLC using the instructions below the only tool you need to use is one finger making
sure to press the correct buttons in the correct sequence.
3. To upload a new program via a PLC memory chip open the memory card slot flap and move to step 4.
4. Now follow the instructions below very carefully. When asked to insert the chip, hold the chip so that the
memory word is the correct way up and at the top. Then with even force push forward into the slot so its
sits flush to the PLC housing. Once inserted leave it in place until it states “download complete”. After all
steps have been completed you MUST replace the slot cover.
Steps to upload a new program from Eeprom:
1. Press menu / ok button once.(Green Button)
2. Scroll down to run / stop (flashing).
3. Insert New PLC chip
4. Press menu / ok button to stop program.
5. Press menu / ok again.
6. Scroll down to transfer (flashing).
7. Press menu / ok button once.
8. The screen will display transfer:
Zelio > memory
Memory > Zelio
9. Scroll down to Memory > Zelio. NOTE! this is very important to select the right path as you may risk
wiping the memory!!
10. Press menu / ok button.(Green Button)
11. When downloaded TRANSFER OK / STOP LD will be displayed.
12. Press menu / ok button.
13. Scroll up to run / stop (flashing).
14. Press menu / ok button.(Green Button)
15. Screen will display RUN PROG.
YES (with nonvolat) (flashing)
NO
16. Make sure “YES” is selected then press menu / ok button.(Green Button)
17. The chip has now been downloaded.
18. STOP CIRCUIT BROKEN may now appear on the screen because the cabinet door is open.
19. Now replace the memory slot cover!.
(Green Button)
(Green Button)
(Green Button)
(Green Button)
!
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Menu/Ok
SR2B121BD
12
Q1 12 Q2 12 Q3 12 Q4
+ -I1 I2 I3 I4 IB IDIC IE
24VDC 24VDC 24VDC
Analog or
IB....IEInputs I1...I4
Outputs
Q1...Q4 : Relay 8A
Menu/Ok
SR2B121BD
12
Q1 12 Q2 12 Q3 12 Q4
+ -I1 I2 I3 I4 IB IDIC IE
24VDC 24VDC 24VDC
Analog or
IB....IEInputs I1...I4
Outputs
Q1...Q4 : Relay 8A
1. 2.
4.3.
Memory card
slot
Outputs
Inputs
Power
Inputs
Left RightUpDown Menu/Ok
LCD Screen
Green Button
Menu/Ok
SR2B121BD
12
Q1 12 Q2 12 Q3 12 Q4
+ -I1 I2 I3 I4 IB IDIC IE
24VDC 24VDC 24VDC
Analog or
IB....IEInputs I1...I4
Outputs
Q1...Q4 : Relay 8A
Menu/Ok
SR2B121BD
12
Q1 12 Q2 12 Q3 12 Q4
+ -I1 I2 I3 I4 IB IDIC IE
24VDC 24VDC 24VDC
Analog or
IB....IEInputs I1...I4
Outputs
Q1...Q4 : Relay 8A
Telem
sgdsddvsvd
dsydsdsgdysd
ysgdsygys
ydsydgsygdsy
GL
SO

8
WiringDiagram(Illustration) PF4000FH

9
WiringDiagram(Schematic) PF4000FH

PLCandElectricalGuide PF4000FH
PLC and Electrical Guide
Overview picture of Internal Wiring
(Note items/locations can vary depending on model/spec)
Detailed Internal Wiring PLC Inputs/Outputs
(Note items/locations can vary depending on model/spec)
WARNING: THE POWER SUPPLY FOR THE DEVICES OPERATING THROUGH
EXTERNAL SOURCES MUST NOT BE RECEIVED FROM THE PLC INSIDE THE TURNSTILE
+ POSOTIVE 24VDC INPUT
- NEGATIVE 24VDC INPUT
I1 LOCK
I2 ENTRY SIGNAL
I3 EXIT SIGNAL
I4 ENTRY LIMIT
IB EXIT LIMIT
IC FREEWHEEL
ID SPARE INPUT
IE SPARE INPUT
Q1#1 24V COMMON
Q1#2 ENTRY SOLENOID
Q2#1 24V COMMON
Q2#2 EXIT SOLENOID
Q3#1 SPARE OUTPUT
Q3#2 SPAREOUTPUT
Q4#1 SPARE OUTPUT
Q4#2 SPARE OUTPUT
Isolator Switch PLC Controller
Inverter Unit Phoenix Terminal Blocks
Fuse Holders
24v Relay