digicon CATRAX Plus User manual

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Product Manual
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Copyright– Digicon S.A.
Controle eletrônico para Mecânica – 2018
All rights reserved. No part of this publication may be reproduced, transmitted,
transcribed, stored in a retrieval system, translated into any language or computer
language in any electronic, magnetic, optical, chemical, manual way, or otherwise,
without the express written permission from Digicon S.A.
Code: 069.31.252
Version: 08
English
This manual was elaborated by: Digicon S.A. Controle eletrônico para Mecânica
Documentation Sector - EDS
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“At the end of a product's life cycle dispose according with local policy” .

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Contents
1.Important instructions .......................................................................................
2.Orientations .....................................................................................................
3.Introduction .....................................................................................................
4.Features of Catrax Plus.......................................................................................
4.1Catrax Plus Operation.......................................................................................
5.Installing/Assembling Catrax Plus .......................................................................
5.1 Unboxing ......................................................................................................
5.2 Floor drilling ..................................................................................................
5.3 Colum fixation ...............................................................................................
5.4 Assembling arms and covers ............................................................................
5.5 Access to Catrax Plus after assembling ..............................................................
5.5.1 Rear cover ..................................................................................................
5.5.2 Frontal cover...............................................................................................
5.5.3 Column cover ..............................................................................................
6. Optional items .................................................................................................
6.1 Collecting box kit ...........................................................................................
6.2 Pictogram kit.................................................................................................
6.3 Power supply .................................................................................................
6.4 Control board .................................................................................................
6.4.1Inputs .........................................................................................................
6.4.1.1 Connection scheme ...................................................................................
6.4.1.2 Pictogram ................................................................................................
6.4.1.3 Pictogram's connection..............................................................................
6.4.2 Configuration of control board – Switch Ds1 ....................................................
6.4.3 Outputs ......................................................................................................
6.4.3.1 Return signals...........................................................................................
6.4.3.2 Electromagnets .......................................................................................
6.4.3.3 Sound alarm ............................................................................................
6.4.4 Examples of some configurations...................................................................
6.5 Anti-panic system ...........................................................................................
6.5.1 Power connection .........................................................................................
6.5.2 Assembling the arms ....................................................................................
6.5.3 Maintenance test..........................................................................................
7. Maintenance ....................................................................................................
7.1 Preventive and corrective routine maintenance ..................................................
7.2 Defects and possible causes............................................................................
8. Technical characteristics....................................................................................
8.1 Dimensions ...................................................................................................
8.2 Other information ..........................................................................................
9. Cleaning .......................................................................................................
9.1 Maintenance and conservation of stainless steel ................................................
10. Warranty and technical assistance ....................................................................
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1. Important instructions
You can see, below, the symbols that will appear in this manual, signaling important
moments. It is essential to pay attention to them.
TIP: Indicates something Digicon considers important.
CAUTION: Indicates a moment of extreme caution when
handling the equipment/product.
ATTENTION: Indicates a moment when your observation
skills should be extremely productive.
INFORMATION: Presents interesting facts about the
purchased product.
QR CODE: Presents additional information or links with more details
about the presented text.
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2. Orientations
Read the information and instructions of this manual carefully, before using the
product. This ensures the correct use of the equipment and maximum use of its
technical features as well as a prolonged service life.
This product does not present sealing against the rain, that is, it is designed to be used
indoors.
Keep this manual for future consultations.
Digicon reserves its right to alter its products at any moment to adapt them to more
recent technical advancements.
Digicon maintains its right to alter the information contained in this manual without
previous notice.
Digicon does not provide any contractual warranty concerning the information in this
manual, and cannot be held responsible for errors it may contain and problems due to
its use.
The information contained in this manual is exclusive property of Digicon and is
protected by copyright laws.
This manual cannot be reproduced, photocopied or translated, in its entirety or in
part, into any kind of medium, without Digicon's written consent.
3. Introduction
Following a new technological concept focused on solidity and reliability and counting
with innovative design elements, with color variety and widely curved lines, Digicon has
launched the line CATRAX Plus.
CATRAX Plus serves most technologies of access control currently available, becoming
the best option in the market for access control. This manual presents a detailed
description of the components and working of .CATRAX Plus
To see our complete catalogue, visit www.digicon.com.br.
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4. Features of Catrax Plus
CATRAX Plus, an access controller in the model mini turnstile (column type), presents
three bidirectional, equidistant arms at 120 degrees with brushed stainless steel (AISI
304) finishing.
The column can present external finishing in brushed stainless steel (AISI 304) or
1020 carbon steel with electrostatic painting in black epoxy powder.
It has reinforced structure, fully rounded corners, and non-exposed screws, offering
space and comfort for any access control solution. It also has room for no-break and
collecting box (optional items)
Aiming at facilitating assembly and maintenance, the column presents aCATRAX Plus
U-shaped internal support (mounting rack) with standard holes for the fixation of
additional electronic boards. Moreover, the clients, according to their needs, can add
additional holes. Access to the mounting rack is done through a key with secret, whose
removal and insertion are extremely easy.
A plastic cover and a stainless steel sheet compose the upper panel. The cover, made of
injected plastic, can be purchased in the colors green, burgundy, or black or in any
other color desired, on demand. Optionally, the cover can present a slot for the reading
of magnetic cards/badges and barcodes.
The upper cover in stainless steel allows easy configuration and low-cost customization
of the product. The sheet can also present slots for optional items, such as pictogram,
collecting box input, display kit (separate manual), or a combination of these items.
The following images show some of the options.
Besides compatibility with most available technologies, Digicon can provide the
following optional items: collecting kit with box, pictogram kit, counter kit, power
supply, and control board, no-break, and display kit (separate manual). These items
are better described in section 6.1 Installing/Assembling optional items.
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4.1 Catrax Plus operation
In the basic mechanism, has a two-dimensional rotation system with twoCATRAX Plus
12 V electromagnets for activating the locks and two optical sensors that can provide the
signal for the activation of the electromagnets and passage clearance.
In the electronic model, which includes a microprocessor control board (optional), a
signal enabling passage is sent through one of the inputs, depending on the passage
direction. If this signal is recognized, the equipment will allow the turning of the arm of
CATRAX Plus. After half of the turning is complete (60 degrees), a 400 milliseconds
returning signal will be sent, informing the passage direction. After the signal, the arm
cannot be returned to the previous position.
Depending on the model and configuration, if the passage is forcedCATRAX Plus
without the enabling signal, an electromagnet will be activated to prevent turn. In
addition, the equipment can emit a signal for a sound alarm and/or the exhibition of a red
X on the upper panel display (models with pictogram). In this case, a return signal will be
sent, indicating that the turnstile was forced, informing the direction of turn.
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5.1 Unboxing
As the items inside the package can vary (depending on the client's requests), it is
important to perform a cautious visual inspection before installing and assembling the
turnstile. A checklist that works as a guide during inspection accompanies all Digicon
packages.
See below the parts that can compose :CATRAX Plus
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Left to right direction
Right to left direction
ATENTION: To avoid losses, the screws and the wrenches used for
assembling the are attached to the box containing theCATRAX Plus
arms. Before discarding the packing materials (cardboard and plastics),
make sure all the items in the checklist are accounted for.
Arm
Column door
Lock
Cables passage
Column
Column
door’s lock
Plastic
cover kit
Rear stainless
steel sheet
Pictograma kit
(optional)
5. Installing/Assembling Catrax Plus
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5.2 Floor drilling
Before installing , check:CATRAX Plus
1. The place chosen for the installation.
2. If there is a power source or electric socket nearby (ducts for connection).
3. If the place chosen is adequate for the installation of the access controller (indoors).
4. If there will be enough space (minimum 5 cm) between the rear of the CATRAX Plus
column and the wall. This space is important in order to provide access to the upper
panel and plug's locks for the cables passage.
5. If there will be enough space for the arms after CATRAX Plus is assembled.
6. If the floor is in conditions to receive anchor bolts (minimum of 4 cm of FCK15 M.P.A.
concrete or equivalent).
5.3 Column fixation
To fixate the column to the floor, observe the following steps and the indicated images:
1. drill the floor with 3/8” drills (then use a 12mm or the ½” drill). Make four external
holes, according to the measures indicated in the image below:
ATENTION: Since the installation requires floor drilling, it isCATRAX Plus
important that the location be chosen carefully.
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INFORMATION: The measures presented in this manual are in millimeters
and inches.
12,5 (4x)
210 (8,267")
170 (6,692")
78
(3,070")
36
(1,417")
Saída de cabos
92,5
(3,641")
32 (1,259")
20 (0,787")
Furação
de fixação
51 (2,007")
79,5
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2. Clean the holes, removing any debris from drilling.
3. Place the external part of the bolts in the holes. Leave about 25mm of the bolt out of
the hole.
4. Position the column and fasten it to the floor with the four screws that accompany
the bolts. Use a flex-head socket wrench with ¾'' or an articulated socket wrench.
5.4 Assembling arms and covers
After drilling the floor and assembling the column, it is possible to assemble the arms
and plastic covers.
The image below shows the specific parts of arms and upper frontalCATRAX Plus's
cover with assembling instructions.
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TIP:
- As an optional item, Digicon can provide a steel template for the fixation of
CATRAX Plus, containing the exact demarcations of the necessary holes.
-TIP: We recommend the bolts by the brand Tecnart, model AF38110,
3/8x4''.
ATTENTION: in the central slot, destined to the passage of cables, it is
necessary to measure the cables according to the opening's size.
Arm
Screw M3x16
Screw M3x8
Fiat washer M3
Screws access
cover
Screw
Allen M6x20
Upper plastic cover
Lock washer M6

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Pictogram’s acrylic
Rear stainless steel cover
Frontal cover
Rear cover
Colector box’s
socket kit
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Then, assemble the upper panel’s rear cover. The image below shows the parts
corresponding to each phase.
Fiat washer M3, lock washer
M3 and hex nut M3
Frontal plastic
cover set
Frontal stainless
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5.5 Access to CATRAX Plus after assembly
After is installed and assembled, access to the interior of the equipmentCATRAX Plus
can be done with the key that accompanies the equipment, in three ways:
5.5.1 Rear cover
1º Open the lock with the smaller key (clockwise)
2º Carefully raise the cover
3º Brag the cover backwards
As shown below:
5.5.2 Frontal cover
1º Unscrew the screws inside the turnstile that hold the cover
2º Unscrew the screws out of the cover
3º Pull the cover upwards
As shown below:
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5.5.3 Column cover
1º Open the lock with the smaller key (clockwise)
2º Pull the cover forward
3º The cover will be loose
As shown below:

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6. Optional Items
CATRAX Plus is compatible with most access control technologies in the market today;
however, Digicon offers a range of optional items that allow enhancing and matching the
equipment's performance to the client's needs. See the description of each of these
items:
6.1 Collecting box kit
The collecting box kit has a device for collecting, retaining, and gathering cards or
badges. It is ideal for places with eventual visitors or users. The kit is composed of a
socket, a retention device activated by a solenoid, and a storage box. The image below
shows the items that accompany the collecting box kit and may work as a guide for its
assembling:
Isometric view Side view
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Connection of collecting box kit to the control board:
6.2 Pictogram Kit
The pictogram kit visually signals the direction of passage (green arrows) or the passage
blocking (red X).
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INFORMATION:
- The box for cards is part of the kit and is positioned under the collecting kit.
- The badge reader is not part of the kit.
Card reader
(not included in
the kit)
To the access
control board
Sensor used for collecting the
card after 1.5 seconds
Inputs Outputs
Box sensor Electromagnets Turnstile
sensors
Digicon control board

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Sensors:
The sensors must connect the sensor's input to the counter's ground wire (switches,
optical couplers, buttons, relays, etc.).
Power characteristics:
POWER 2 batteries AA (3V)
5V (battery eliminator)
BATTERY LIFE 1,5 ano ou mais de 3.000.000 de cycles(alkaline batteries, with
sensors and open buttons)
NUMBER OF DIGITS 6
PERIOD OF DATA RETENTION 1 min 30 secs (to replace batteries without losing count)
DIGITS SIZE 8 x 4 mm (height x width)
6.3 Power supply
This power supply was especially designed for the CATRAX . Among the mainline
advantages of this optional item, is its adaptation capability to the voltage variations
often found in installation sites – the input voltage can vary between 100 and 240 Vca.
The supply's specific technical features, protections and dimensions were carefully
tested and approved in hostile temperature and environmental conditions, which
ensures the adequate power supply to the equipment's performance. Besides the input
and output voltages indicated in the image below, the supply has a short-circuit and
overheating protection.
INPUT:
100 A 240 Vca
OUTPUT:
Ground wire
Neutral
Phase 12V 5% / 3A
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GND
TIP: The power supply can be mounted to the board's support that
accompanies .CATRAX Plus
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The device also presents two independent totalizer accumulators, one total and one
partial; only the latter can be reset during normal functioning.
To shift visualization of the counter kit between total and partial totalizers, just press the
key and release it in a short period. To identify which totalizer is being displayed, the
indication totAL or PArtial appears on screen, as well as a point on the right lower edge
for the partial totalizer and a point on the left lower edge for the total.
Visualization of partial counter:
Visualization of total counter
Resetting the partial totalizer
To reset the partial totalizer, it is necessary to access the partial visualization mode
and then press the function key for about 3 seconds (or until all the digits are zero).
Configuration of operation mode:
The counter can be configured to count pulses or turns clockwise or anti-clockwise (the
denomination “clockwise” and “anti-clockwise” only serves to distinguish the two tuning
directions). To configure the counter, it is necessary to access the total visualization
mode and proceed as shown:
Signal
Name/Description
C N 1
1 G r ou n d w ir e
2 In p u t se n s o r 1
3 In p u t se n s o r 2
CN2
1 E x te rn a l s u p p ly o f 5 V ( b a tte r y e lim in a t o r)
2 G r ou n d w ir e
3 In p u t fo r c le a ra n c e k e y o f fr o n ta l ke y
CN3
1 G r ou n d w ir e
2 P o w e r e d b y b a tte r ie s o f 3 V ( tw o A A b a t te r ie s o f 1 .5 V )
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6.4 Control board
CATRAX Plus's control board was designed to meet most technologies of access control
terminals in the market. The controller have mechanical features and layout perfectly
suited for the CATRAX Plus's needs and it is one of the best options for the equipment's
operation.
The following image shows the control board with its straps, connectors, and dipswitch,
as well as the location of the power supply and the control board.
The table below describes the functions of the control board's connectors:
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Cn1 Cn2
Ds1
Cn8
Sinal Nome/Descrição
CN1 INPUTS
1 (+) vext1 (enables turn through voltage)
2 HAB1 (from right to left)
3 GND
4 Vext2 (enables turn through voltage)
5 HAB2 (enables turn through dry contact – from left to right)
6 GND
7 (+) 12Vcc (available to auxiliary – maximum 500 mA)
8 CLOCK1 (input for reader from left to right)
9 DATA1 (input for reader from left to right)
10 CLOCK2 (input for reader from right to left)
11 DATA2 (input for reader from right to left)
12 GND
CN2 OUTPUTS
1NO or NC Contact (HAB1 return)
2Contact C (HAB1 return)
3NO or NC Contact (HAB2 return)
4Contact C (HAB2 return)
5Output for indicative X (open collector NPN – maximum 500 mA) orange wire Output
6Output for arrow < (open collector NPN – maximum 500 mA) green w ire
7for arrow > (open collector NPN – maximum 500 mA) blue wire
8(+) 24Vcc (indicative arrows’ pow er) red wire
9GND (indicative arrows’ power) black wire
10 (+) solenoid of badge collector box
11 (-)solenoid of badge collector box
12 Sound signal (open collector – NPN)
CN3 POWER - POWER INPUT
1 Power input +12Vca
2 Power input GND
3 GND
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CN4 BOX SENSOR
1 LED anode
2 Box signal
3 GND
4 GND
CN5 ELECTROMAGNETS
(+) Electromagnet 1
(-) Electromagnet 1
(+) Electromagnet 2
(-) Electromagnet 2
CN6 OPTICAL SENSORS
Sensor 1 signal
LED 1 anode
Sensor 2 signal
GND
LED 2 anode
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INFORMATION:
-The cables of the optical sensors (CN6) and the electromagnets (CN5)
are provided alongside CATRAX Plus.
-The cable of the box sensor (CN4) is provided alongside the collecting
box kit (optional)