ODB SCL800SM-3X User manual

Automated Self Contained
Leaf Collector
SCL800SM-3X
SCL800SM-3X
ODB Company
5118 Glen Alden Drive
Richmond, VA 23231
800-446-9823
www.leafcollector.com
Owner's Manual
Safety Manual
Pre-Operating Manual
Operating Manual
Maintenance Manual
Service Manual
Parts Catalog
Automated Self Contained
Leaf Collector

IMPROPER USE OF ANY MACHINE CAN
RESULT IN INJURY!
STUDY AND FOLLOW ALL SAFETY
PRECAUTIONS BEFORE OPERATING OR
REPAIRING UNIT
DO NOT ATTEMPT TO OPERATE
OR REPAIR
THE LEAF COLLECTOR WITHOUT FIRST
READING AND UNDERSTANDING THIS
MANUAL
IF YOU HAVE ANY QUESTIONS CONCERNING THE
INSTALLATION OR OPERATION OFTHIS UNIT, PLEASE CALL
ODB FORASSISTANCE BEFOREATTEMPTING TO REPAIR OR
OPERATE THE UNIT.
THIS MANUAL IS AN INTEGRAL PART OF THE LEAF COLLECTOR AND
SHOULD BE KEPT WITH THE UNIT WHEN IT IS SOLD.

TABLE OF CONTENTS
Read and understand this entire manual before operating, maintain-
ing or repairing the leaf vacuum.
1.0 GENERAL SAFETY
1.1 Safety Symbol Definitions
1.2 Do’s and Don’t’s
1.3 Training
1.4 Safety Decal Listing and Part Numbers
2.0 PRE-OPERATING SECTION
2.1 Instruments and Controls
2.2 Safe Operations
2.3 Preparation for Operation
2.4 Pre-Transport Checks
2.5 Protective Equipment and Clothing
2.6 Worksite Preparation
3.0 OPERATING SECTION
3.1 Starting Engine
3.2 Engaging PTO
3.3 Dumping the Body
3.4 Hose Boom Operation - 3 Axis
4.0 MAINTENANCE SECTION
4.1 Maintenance Overview
4.2 Maintenance Interval Chart
4.3 Lubrication
4.4 Preventative Maintenance
4.5 Torque Values
4.6 Quick Reference Maintenance Chart
SAFETY, OPERATING AND MAINTENANCE
TABLE OF CONTENTS
ODB COMPODB COMP
ODB COMPODB COMP
ODB COMPANYANY
ANYANY
ANY
800-446-9823
This manual is for the leaf vacuum part of the unit only, please refer
to the truck’s owners manual for safety, maintenance or parts.

TABLE OF CONTENTS
Read and understand this entire manual before operating, maintain-
ing or repairing the leaf vacuum.
SAFETY, OPERATING AND MAINTENANCE
TABLE OF CONTENTS, continued;
ODB COMPODB COMP
ODB COMPODB COMP
ODB COMPANYANY
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5.0 SERVICE SECTION
SERVICE AND TROUBLESHOOTING
5.1 Blower Housing Face Removal
5.2 Drive Belt Replacement
5.3 Drive Bearing Replacement
5.4 Impeller Replacement
5.5 Blwr Hsing Liner Replacement
5.6 Auto PTO Linkage Adustment
5.7 Engine Electrical Troubleshooting
WIRING DIAGRAMS
Basic Wiring Diagram
Instrument Panel Wiring
Joystick Wiring Diagram
Terminal Box Wiring Diagram
Valve Body Wiring Diagram
Remote Clutch & Throttle Diagram
Chassis Wiring Diagram
HOIST HYDRAULIC SYSTEM
Hydraulic System Diagram
Hoist Operation
6.0 PARTS BREAKDOWNS
ENGINE GROUP
Inst. Panel Breakdown
Air Cleaner Assembly
Engine Sheet Metal Assembly
Engine Mount
Engine Exhaust
Radiator Assembly
Remote Throttle Ass’y
CLUTCH GROUP
Clutch Breakdown
Auto PTO Breakdown
Auto PTO Linkage
Clutch Assist Breakdown
6.0 PARTS BREAKDOWNS, cont.;
BLOWER HOUSING GROUP
Blower Housing Face
Belt Drive Group (OPTIONAL)
Imp. & Blr Housing Breakdown
CHASSISAND HOPPER GROUP
Fuel Tank Assembly
Hydraulic Tank & Valve Assembly
Top Screen Assembly
Chassis/Body Prop Group
Light and Reflector Group
Automated Door Latch Assembly
Air Group Assembly
Box Container Interior Group
HOSE BOOM GROUP
Hose BoomAssembly
BoomAdjuster Frame

1.0 GENERAL SAFETY
Read and understand this entire manual before operating, maintain-
ing or repairing the leaf vacuum.
1.0 GENERAL SAFETY
1.1 Safety Symbol Definitions
1.2 Do’s and Don’t’s
1.3 Training
1.4 Safety Decal Listing and Part Numbers
ODB COMPODB COMP
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ODB COMPANYANY
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1.0
GENERAL
SAFETY
ManMan
ManMan
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SAFETY PRECAUTIONS
!
The purpose of safety symbols are to attract your attention to possible
dangers. The safety symbols, and their explanations, deserve your careful
attention and understanding. The safety warnings do not by themselves
eliminate any danger. The instructions or warnings they give are not
substitutues for proper accident prevention measures.
SYMBOL MEANING
SAFETY ALERT SYMBOL: Indicates danger, warning or caution.
Attention is required in order to avoid serious personal injury. May be used
in conjuction with other symbols or pictographs.
Read and understand this entire manual before operating, maintain-
ing or repairing the leaf vacuum.
Disregarding this safety warning WILL result in serious equipment
damage, injury or possible death.
Disregarding this safety warning CAN result in serious equipment
damage, injury or possible death.
Disregarding this safety warning MAY result in minor or moderate
injury or property damage.
1.1 SAFETY SYMBOL DEFINITIONS:
This manual provides the owners/operator with procedures for safe opera-
tion, maintenance and repair of ODB’s leaf collectors. As with any ma-
chine, there are hazards associated with their operation. For this reason
safety is emphasized throughout this manual. To highlight specific safety
information the following safety definitions are provided to assist the
reader.
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SAFETY PRECAUTIONS
DO NOT operate, maintain or repair this unit without having fully read
and understood ALL the aspects of this manual.
DO NOT ride, sit or stand on unit at anytime.
DO NOT modify the leaf vacuum for any reasons to allow for riders.
DO NOT operate the unit in a state of disrepair.
DO NOT operate the unit with ANY guards or safety devices broken,
missing, or inoperable.
DO NOT operate the unit without wearing proper safety equipment.
DO NOT operate this unit while under the influence of any alcohol or
medication.
DO NOT operate this unit if you have a record of mental instability or
dizziness which could result in injury to yourself or others.
DO NOT operate this unit if you are under 18 years of age.
DO NOT operate this unit without fully inspecting the unit for any dam-
age or leakage.
DO NOT operate if the unit has any excessive vibration.
DO NOT operate unit with the inspection door limit switch damaged or
missing.
DO NOT operate unit unless it is properly connected to a leaf collection
box.
DO NOT operate unit unless it is properly attached to the tow vehicle.
DO NOT tow unit without using all the safety chains.
DO NOT tow unit with a damaged tongue.
DO NOT fill fuel tank with engine running. Allow engine to cool for 5
minutes before refueling.
DO NOT operate unit if fuel is spilled or with fuel cap off.
DO NOT smoke or weld near the unit.
DO NOT run engine in an enclosed area.
DO NOT place hands or feet near moving or rotating parts.
DO NOT operate engine with an accumulation of grass, leaves or other
debris on the engine.
Read and understand this entire manual before operating, maintain-
ing or repairing the leaf vacuum.
1.2 DO’S AND DO NOT’S:
This section contains some general safety precautions to do and not to do.
This is not an all inclusive list and and it is the responsibilty of the operator
to have proper training and use common sense in work situations.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
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20.
21.
22.
DO NOT:
ODB COMPODB COMP
ODB COMPODB COMP
ODB COMPANYANY
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Manufactured by

SAFETY PRECAUTIONS
DO NOT run engine withaircleanerremoved.
DO NOT leave leaf machine unattended while in operation.
DO NOT park machine on steep grade or slope.
DO NOT vacuum a leaf pile without looking for foreign objects such as
metal, glass, plastic or large pieces of wood.
23.
24.
25.
26.
DO NOT, continued;
DO’s:
DO completely read and understand the owner’s manual before operat-
ing, maintaining or repairing the leaf collector.
DO follow engine and PTO manufacturer operating and maintenance
instructions.
DO check fuel lines and fittings frequently for cracks or leaks. Replace
if necessary.
DO completely inspect the unit before leaving the service garage.
DO check the tow tongue each day for cracks.
DO inspect and be attentive to what is being vacuumed.
DO check the impeller, liners and blower housing for cracks or holes
daily.
DO removethe lead sparkplugwiresbefore doing anymaintenanceon
theunit.
DO wear proper safety equipment as described in this manual.
DO watch for pedestrians, animals and other foreign material when
vacuuming leaves.
DO replace any worn or missing safety stickers immediately.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
ODB COMPODB COMP
ODB COMPODB COMP
ODB COMPANYANY
ANYANY
ANY
Manufactured by

SAFETY PRECAUTIONS
Improper use of the ODB leaf collector CAN result in severe per-
sonal injury or death. All personnel using this leaf vacuum must be
trained and qualified with all the operations, maintenance, repair
and safety procedures defined in this manual.
1.3 TRAINING:
The warnings and procedures regarding safety in this manual are to be
used as a guideline only. It is impossible to cover all the events that could
happen in the vacuuming process. For this reason, it is vital that the
owner accept the responsibility to implement a training program that will
provide every operator or mechanic the basic skills and knowledge to
make good judgement in all situations.
This training program must include the entire scope of hazards, precau-
tions and government regulations encountered in the vacuuming process.
The program should stress the need for regularly scheduled preventive
maintenance and detailed equipment safety checks.
ODB strongly recommends all training programs be documented to ensure
all operators and mechanics receive initial training on not just the opera-
tion but the safety features of the leaf collector.
ODB COMPODB COMP
ODB COMPODB COMP
ODB COMPANYANY
ANYANY
ANY
Manufactured by

SAFETY PRECAUTIONS
1.4 SAFETY DECALS - SCL800
Danger--Do Not Raise Hoist Without Trailer Attached...
Danger--Do Not Ride, Sit or Stand on Unit
Danger--Head, Eye and Ear Protection Required
Danger- Do Not Open Doors While Unit is In Operation
Danger- Do Not Go Under Raised Body...
Use Diesel Only
Danger--Flammable
Do Not Engage PTO over 1,000 RPM
Danger--Rotating Parts
Danger--Explosion Hazard
Danger--Check Impeller and Liners Daily for Wear
Danger--Inspect Tow Bar for Damage
Warning--Check Lug nuts
ODB leaf collection systems sticker
Throttle decal
Safety Shut off-Ignition decal
Caution- Unload Body Before Using Body Prop
Caution- Body must be braced before servicing hoist...
Caution- Operation of Body Prop
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
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19.
ITEM
NO. PART NUMBER DESCRIPTION
200175
200179
200181
200186
200188
200055
200177
200059
200183
200178
200189
200180
200104
200061
200120
200112
200190
200187
200185
Decals shown on next page
5,17,18,19
7,6,10
1,2,3,12
3,8,9,15,16
3,9,11
4
*Read and Follow all Safety
Sticker Warnings--Replace all
damaged or missing stickers im-
mediately.

SAFETY PRECAUTIONS
1.4 SAFETY DECALS - Decal Layout for SCL800
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

Read and understand this entire manual before operating, maintain-
ing or repairing the leaf vacuum.
2.0 PRE-OPERATING SECTION
2.1 Instruments and Controls
2.2 Safe Operations
2.3 Preparation for Operation
2.4 Pre-Transport Checks
2.5 Protective Equipment and Clothing
2.6 Worksite Preparation
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2.0
Pre-Operating
Section
ODB COMPODB COMP
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ODB COMPANYANY
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2.0 PRE-OPERATING SECTION

Pre-Operating Section
2.1 INSTRUMENTS AND CONTROLS:
Volt Meter:
The gauge shows the status of the engine charging sys-
tem. When the charging system is operating properly it
should read approximately 14 volts. If the gauge reads
below 13 volts, the alternator is not charging the battery
and the system should be checked by a qualied technici-
can.
Oil Pressure Gauge:
Conrms and indicates the presense and pressure of en-
gine oil. If the gauge reads low, it should be checked by a
qualied technician.
Engine Temperature:
Indicates the engine coolant temperature. If the gauge
reads over 240 degrees the unit should be checked by a
qualied technician.
Hour Meter:
Indicates the accumulated hours of the the engine. This
should be used to schedule maintenance.
Always make sure the PTO is
disengaged before starting unit.
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800-446-9823
Ignition Switch:
Used to power the accessories and start the
unit. Unit will not start without Murphy switch
depressed.
ACCESSORIES - rst position
STARTER ENGAGE - second position (springs
return to rst position)
Murphy Switch:
This switch overrides the low oil pressure and
high temperature cutoff control. This switch
must be depressed before the starter engages.
After the engine starts, wait for oil pressure to
rise before releasing the button.
Tachometer:
This gauge indicates the engine r.p.m’s. The
sender is located on the engine block
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 
     

 
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   
 


Pre-Operating Section
2.1 INSTRUMENTS AND CONTROLS, continued:
Throttle Control:
This switch increases or decrease the throttle of the en-
gine. Pressing the right side of the button increases the
throttle and pressing the left side of the button decreases
the throttle. The longer the button is pressed the more
the throttle moves in that direction.
Fuel Gauge:
This indicates the amount of fuel left in the fuel tank.
Always make sure the PTO is
disengaged before starting unit.
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800-446-9823
Joystick:
Controls the 3 axis hose boom assembly. The
buttons on the joystick raise and lower the boom
while the joystick move the boom in/out and
left/right.
Clutch Engagement:
This switch engages and disengages the clutch.
To engage the clutch press the button to the left
until the red indicator light comes on. DO NOT
stop pressing the button until the red light comes
on. To disengage the clutch press the button
to the right until the blue indicator light comes
on. DO NOT let go of the button until the light
comes on. It is critical to completely engage
or disengage the clutch, do not run the engine
without one of the lights being on or serious
clutch damage may occur.
 
 

 
     

 
 
   
 

Always make sure one of the
clutch indicator lights is on when
the engine is running, because
if the clutch is not either fully
engaged or disengaged severe
clutch damage may occur.

Pre-Operating Section
2.1 INSTRUMENTS AND CONTROLS, continued:
Hoist Dump Control Lever:
This controls the hoist dump body. There is a safety
mechcanism on the unit that will not allow the dump body
to raise unless the tailgate latch is in the open position.
Tailgate Latch Control:
This opens and closes the tailgate latches. The dump
body can not be dumped unless the latches are in the
open position.
ODB COMPANY
800-446-9823
   
  
Thoroughly read and understand the safety, pre-
operating and operating sections of this manual
before dumping the body.
Make sure the surface is level and solid before
raising the body .
Watch for any overhead obstacles such as power
lines and tree limbs before dumping.

Pre-Operating Section
ALL personnel using, maintaining or servicing this unit must be
trained in all safety procedures outlined in this manual. Improper or
careless use of this equipment CAN result in personal injury or
death.
2.2 SAFE OPERATIONS:
Operations shall be restricted to:
Properly trained, qualified and experienced operators and/or qualified
and experienced maintenance and test personnel.
Trainees under the direct supervision of qualified and experience
personnel.
Qualified and experienced maintenance and service personnel.
1.
2.
3.
Operators who qualify to operate this equipment under the above
restrictions shall also comply with the following physical require-
ments:
Have good vision and the ability to read and understand this manual
as well as all safety and operational decals on the equipment.
Be capable of hearing, with or without a hearing aid, at a level
needed to safely operate this equipment.
A record of mental stability with no history of epileptic seizures, dizzi-
ness, or any other disability that may result in injury to himself or
others.
If any of these requirements are not satisfied at any time, the person
failing to meet these requirements MUST NOT OPERATE THIS
EQUIPMENT.
1.
2.
3.
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Pre-Operating Section
2.2 SAFE OPERATIONS (continued):
Additional Requirements:
Each operator must demonstrate competence to understand all safety
decals, operator’s manuals, safety codes, applicable government
regulations, and all other information applicable to the safe and
proper operation of the leaf vacuum.
Each operator must demonstrate the ability to recognize an emer-
gency situation that may arise during vacuuming operations and the
knowledge and procedures to implement corrective action.
Each operator must demonstrate or provide evidence of
qualificatation and experience prior to operating the leaf vacuum.
Each operator must be able to recognize existing or potential prob-
lems regarding the mechanical integrity of the leaf vacuum and report
any maintenance requirements to the supervisor in charge.
Each operator must wear the proper personal clothing and safety
gear. (Refer to SAFETY PRECAUTIONS Section 5.4)
Operators must not be physically or mentally fatigued.
Operators must not be under the direct or indirect influence of alcohol
and/or drugs. This includes prescription drugs that could cause
drowsiness, dizziness, or any other condition that would impair their
ability to operate or use this equipment in a safe manner.
1.
2.
3.
4.
5.
6.
7.
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Pre-Operating Section
Before your leaf vacuum is put into operation it is very important to
read and follow the procedures outlined in the engine owner’s
manual. (EOM).
2.3 PREPARATION FOR OPERATION
For specific information regarding the following checks please refer to
the“Maintenance”sectionofthis manual and theengineowner’smanual.
IMPORTANT CHECKS:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Shut off the engine and remove the lead spark plug wires before
performing the following checks.
NEVER place any part of the body under or behind guards or any
other area in which you cannot see.
NOTE: The following checks contained in the next three sections
should be performed prior to leaving the storage area.
Check engine fuel, coolant and oil levels. (see EOM)
Check engine air filter
Check all bolts and nuts to ensure they are tight.
Check all controls for free and proper operation.
Check main drive belt (if equipped) for proper adjustment.
Inspectthefanblades to ensure thattheyarenotbent,deformed,
fatiquedor cracked.
Inspect the intake hose flange to make sure it is connected correctly
to the blower housing.
Inspect the leaf vacuum frame and structure for any bent, broken,
cracked, missing or loose parts.
Check all guards to ensure they are undamaged, in place and prop-
erly secured.
All decals must be in place and legible prior to operating the leaf
vacuum. See the decal section for decal replacement.
ODB COMPODB COMP
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Manufactured by

Pre-Operating Section
Failure to properly hitch the leaf vacuum to the tow vehicle, verify
the road worthiness of the leaf vacuum and the tow vehicle and
verify all equipment is properly stowed, may cause serious injury or
death to yourself or others.
TOW VEHICLE MUST have proper towing capacity for the leaf
vacuum being towed. Check the tow vehicles operating manual for
rated capacity.
Do not tow the leaf vacuum unless all important checks listed below
are completed.
2.4 PRE-TRANSPORT CHECKS
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IMPORTANT CHECKS:
1.
2.
3.
4.
5.
Hitch is properly secured to tow vehicle and hose boom secured.
a. Frame must be level or the tongue slightly lower than the rear
of the leaf vacuum while towing to ensure proper weight
distribution. The hitch may have to be adjusted when towing
with vehicles of varying tow hitch height.
Safety chains installed correctly.
a. Chains routed under trailer tongue in an “X” pattern between
tow vehicle and trailer.
b. Slack in chain should be adjusted to permit turning but should
not be dragging on the ground.
Connect trailer wiring (if equipped) to the tow vehicle and ensure that
all trailer lighting is operating properly.
Ensure that the safety breakaway switch (used only if unit has electric
brakes) is functioning properly and attached securely to the tow
vehicle. Allow enough slack to ensure that vehicle turns will not
activate the safety breakaway switch. NOTE: Follow manufacturers
procedure to ensure tow vehicles brake control box is properly ad-
justed.
Check the general condition of the tires, tire pressure and ensure that
all lugnuts are securely fastened.

Pre-Operation Section
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ODB COMPANYANY
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2.4 PRE-TRANSPORT CHECKS (continued):
IMPORTANT CHECKS (continued):
Visual examination of the leaf vacuum frame, suspension and struc-
ture to determine if all components are correctly positioned and
secured for travel.
Check the intake hose boom to verify that it is securely fastened to
the leaf vacuum and can not swing free.
Verify there are no loose tools or materials on the trailer, inside the
intake and exhaust hoses, or inside the engine sheet metal.
Check all cones, wheel-chocks, signs or other support tools and
materials to ensure proper stowage.
6.
7.
8.
9.