ODB SCL800SM-3X User manual

Automated Self Contained
Leaf Collector
SCL800SM-3X
SCL800SM-3X
ODB Company
5118 Glen Alden Drive
Richmond, VA 23231
800-446-9823
www.leafcollector.com
Owner's Manual
Safety Manual
Pre-Operating Manual
Operating Manual
Maintenance Manual
Service Manual
Parts Catalog
Automated Self Contained
Leaf Collector
2018 Diesel Edition
Front Cover 816210

800-446-9823
ODB COMPANY
IMPROPER USE OF ANY MACHINE CAN
RESULT IN SERIOUS INJURY!
STUDY AND FOLLOW ALL SAFETY
PRECAUTIONS BEFORE OPERATING OR
REPAIRING UNIT
5118 Glen Alden Drive
Richmond, VA 23231
DO NOT ATTEMPT TO OPERATE
OR REPAIR
THE LEAF COLLECTOR WITHOUT FIRST
READING AND UNDERSTANDING THIS
MANUAL
IF YOU HAVE ANY QUESTIONS CONCERNING THE
INSTALLATION OR OPERATION OF THIS UNIT, PLEASE CALL
ODB FOR ASSISTANCE BEFORE ATTEMPTING TO REPAIR OR
OPERATE THE UNIT.
THIS MANUAL IS AN INTEGRAL PART OF THE LEAF COLLECTOR AND SHOULD
BE KEPT WITH THE UNIT WHEN IT IS SOLD.

3
ODB COMPANY
800-446-9823 SCL800SM3X
SAFETY PRECAUTIONSSAFETY PRECAUTIONS
Read and understand this entire manual before operating, maintain-
ing or repairing the leaf vacuum.
DO NOT RIDE, SIT OR STAND ON UNIT
DO NOT MODIFY THE UNIT FOR RIDERS IN ANY
WAY. SERIOUS INJURY OR DEATH MAY OCCUR
If the decal above is missing or damaged call ODB immediately and we will send you a replacement free of
charge. Never operate a unit with damaged or missing safety decals.
ODB’s leaf collectors are NEVER to be used to accommodate riders. If your unit has been modied
to accommodate riders, remove these modications immediately as this can result in serious injury or
death.
Safety Section

4
ODB COMPANY
800-446-9823 SCL800SM3X
DIESEL REGEN CHART
WHEN THE UNIT IS UNDERGOING REGEN, WHETHER IT BE AUTOMATIC OR MANUAL, DO
NOT TURN THE MACHINE OFF! THIS IS HIGHLY DETRIMENTAL TO THE UNIT. ALLOW IT TO
FINISH ITS PROCCESSES.
IF YOU NEED TO STOP THE CLEANING, USE THE INHIBIT BUTTON TO STOP THE REGEN
PROCCESS AND MOVE TO A SAFE AREA TO RESUME
IF YOU HAVE A 74HP OR BELOW: THERE WILL BE A "LOW DEF FLUID" ICON ON THE SCREEN, THIS IS
NORMAL.
75HP AND ABOVE: THE SCREEN CAN MONITOR YOUR DEF LEVELS AND NOTIFY YOU WHEN IT IS BELOW
OPTIMAL LEVELS

5
ODB COMPANY
800-446-9823 SCL800SM3X
ODB COMPANY
5118 Glen Alden Drive
Richmond, VA 23231
800-446-9823
www.odbco.com or
www.leafcollector.com
Thank you and Congratulations on your purchase of your ODB Leaf Collector. Your ODB leaf col-
lector has been carefully designed and manufactured to give you a maximum amount of dependabil-
ity and years of trouble-free operation. Take comfort in the fact the ODB has been manufacturing
municipal products since 1910 and takes pride in our product's quality and our customer service.
Please take the time to thoroughly read this manual, as well as the engine manual, in its entirety be-
fore operating, maintaining, servicing or repairing your leaf collector. Please thoroughly review and
follow all the safety procedures located in this manual.
Whenever you need replacement parts, service information or any question regarding your ODB
product please feel free to contact us at 800-446-9823 or www.odbco.com.
Please record the following information for future reference:
THANK YOU
Model No.:
Serial No.:
Vin No:
Engine Serial No.:
Date of Purchase:
Municipal Products
Since 1910
Municipal Products
Since 1910

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ODB COMPANY
800-446-9823 SCL800SM3X
TABLE OF CONTENTS
Read and understand this entire manual before operating, maintaining or repair-
ing the leaf vacuum.
Contents
Front Cover ...................................................................................................................................................1
Table of Contents ..........................................................................................................................................5
1.0 GENERAL SAFETY
1.1 Safety Symbol Denitions .................................................................................................................... 11
1.2 Do’s and Do Not’s:.................................................................................................................................12
1.3 Training:.................................................................................................................................................14
1.4 Safety Decals ......................................................................................................................................15
1.5 Serial Number Location.........................................................................................................................17
2.0 PRE-OPERATING SECTION
2.1 IQAN Display System and Controls - Overview...................................................................................19
2.1 IQAN Display System and Controls - Overview...................................................................................20
2.1 IQAN Display System and Controls - Overview...................................................................................21
2.2 Joystick Controls: ..................................................................................................................................22
2.2 Safe Operations:.....................................................................................................................................23
2.3 Preparation For Operation......................................................................................................................25
2.4 Pre-Transport Checks.............................................................................................................................26
2.5 Personal Protective Equipment and Clothing ........................................................................................27
2.6 Work Site Preparation ............................................................................................................................28
3.0 OPERATING SECTION
3.1 Starting Engine.......................................................................................................................................30
3.1 Starting Engine, continued;....................................................................................................................31
3.2 Engaging the Standard PTO...................................................................................................................32
3.3 Fluid Drive Coupler (if equipped) .........................................................................................................33
3.4 Hose Boom Operation - 3 Axis..............................................................................................................34
3.4 Hose Boom Operation - 3 Axis, cont. ....................................................................................................35
3.4 Hose Boom Operation - 3 Axis, cont. ....................................................................................................36
3.4 Hose Boom Operation - 3 Axis, cont. ....................................................................................................37
3.5 Dumping the Body.................................................................................................................................38
3.5 Dumping the Body, continued ...............................................................................................................39
3.5 Dumping the Body, continued ...............................................................................................................40
4.0 MAINTENANCE SECTION
4.1 Maintenance Overview: .........................................................................................................................42
4.2 Maintenance and Lubrication ...............................................................................................................43
4.3 Lubrication:............................................................................................................................................44
4.3 Lubrication, continued; .........................................................................................................................45
4.3 Lubrication, continued; .........................................................................................................................46
4.3 Lubrication, continued; .........................................................................................................................47
4.4 Preventative Maintenance......................................................................................................................48
4.5 Torque Values ........................................................................................................................................53
4.6 Quick Reference Chart...........................................................................................................................54
4.7 Kraft Fluid Drive Maintenance (Optional) ............................................................................................55
Table of Contents
Table of Contents

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ODB COMPANY
800-446-9823 SCL800SM3X
TABLE OF CONTENTS
Read and understand this entire manual before operating, maintaining or repair-
ing the leaf vacuum.
5.0 SERVICE SECTION
5.1 Removing Blower Housing Face................................................................................................................ 59
5.2 Replacing the Drive Belt (if equipped)....................................................................................................... 60
5.2 Replacing the Drive Belt (if equipped), ..................................................................................................... 61
5.3 Replacing the Drive Bearings(if equipped) ................................................................................................ 62
5.3 Replacing the Drive Belt (if equipped), ..................................................................................................... 63
5.3 Replacing the Drive Bearings (if equipped), continued.............................................................................. 64
5.4 Impeller Installation and Removal.............................................................................................................. 65
5.4 Impeller Installation and Removal, continued............................................................................................ 66
5.5 Replacing the Blower Housing Liners........................................................................................................ 67
5.5 Replacing the Blower Housing Liners; continued,..................................................................................... 68
5.6 Auto Mfg. Clutch Adjustment - 2008 and after .......................................................................................... 69
5.20 HYDRAULIC DIAGRAM
5.20.1 Hoist Hydraulic Diagram....................................................................................................................... 71
5.20.2 Valve Body Hydraulic Diagram............................................................................................................. 72
5.30 IQAN ADVANCED SCREENS
5.30.1 Adjust Menu........................................................................................................................................... 74
5.30.1 Adjust Menu........................................................................................................................................... 75
5.30.2 Measure Menu ....................................................................................................................................... 76
5.30.2 Measure Menu ....................................................................................................................................... 77
5.30.3 Preferences Menu................................................................................................................................... 78
5.30.4 Info Menu............................................................................................................................................... 79
5.30.4 Info Menu............................................................................................................................................... 79
5.30.4 Info Menu, continued............................................................................................................................. 80
5.30.5 IQAN Error Codes ................................................................................................................................. 81
5.30.5 IQAN Error Codes, continued ............................................................................................................... 82
5.30.5 IQAN Error Codes, continued ............................................................................................................... 83
5.30.5 IQAN Error Codes, continued ............................................................................................................... 84
5.40 WIRING DIAGRAMS
5.40.1 Wiring Harness Overview Diagram....................................................................................................... 86
5.40.2 Engine Wiring Harness Diagram ........................................................................................................... 87
5.40.3 Valve Body Wiring Harness Diagram.................................................................................................... 88
5.40.4 XA2 and XS2 Module Wiring Harness Diagram .................................................................................. 89
5.40.5 Engine Side Rail Wiring Harness Diagram ........................................................................................... 90
5.40.6 IQAN MD3 Display Wiring Harness Diagram...................................................................................... 91
5.40.7 IQAN E-Stop,Relay,Joystick & Door Lock Diagrams .......................................................................... 92
5.40.8 IQAN Power Switch and E-Stop Wiring Diagrams............................................................................... 93
6.0 ENGINE GROUP
6-0 ..................................................................................................................................................................... 95
6.1 Air Cleaner Group....................................................................................................................................... 96
6.2 Sheet Metal Group, SCL 3X....................................................................................................................... 97
6.3 Engine Mount Group .................................................................................................................................. 98
Table of Contents

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ODB COMPANY
800-446-9823 SCL800SM3X
6.4 Mufer (Exhaust) Assembly......................................................................................................................... 99
6.5 Radiator Assembly Group........................................................................................................................... 100
6.6 Engine Senders / Switch Group ................................................................................................................. 101
6.7 Battery Group.............................................................................................................................................. 102
6.8 Engine Miscellaneous Parts Group............................................................................................................. 103
6.9 John Deere Common Engine Parts Group.................................................................................................. 104
6.10 Remote Clutch / Throttle Circuit Board Assembly................................................................................... 105
6.11 Remote Clutch and Remote Throttle Assembly........................................................................................ 106
6.12 Chaffe Eliminator Assembly, hinged ........................................................................................................ 107
7.0 CLUTCH GROUP
7-0 ..................................................................................................................................................................... 108
7.1 AutoHD PTO Clutch Group........................................................................................................................ 109
7.2 AutoHD PTO Assembly Group .................................................................................................................. 110
7.3 AutoHD PTO Linkage Group ..................................................................................................................... 111
7.4 Clutch Assist Group .................................................................................................................................... 112
7.5 Kraft Fluid Drive Group (Optional)............................................................................................................ 113
7.6 Kraft Fluid Drive Installation (Optional).................................................................................................... 114
7.7 Kraft Fluid Drive Breakdown (Optional) ................................................................................................... 115
7.8 Kraft Fluid Drive Common Parts (Optional).............................................................................................. 116
8.0 BLOWER HOUSING GROUP
8-0 ..................................................................................................................................................................... 117
8.1 Blower Housing Face Group ...................................................................................................................... 118
8.2 Belt Drive Assembly ................................................................................................................................... 119
8.3 Blower Housing Group - Belt Drive........................................................................................................... 120
9.0 Hydraulic Group
9-0 ..................................................................................................................................................................... 121
9.1 Hydraulic Tank Assembly - 3X................................................................................................................... 122
9.2 Valve Body Group....................................................................................................................................... 123
9.3 Valve Body Mounting Group...................................................................................................................... 124
10.0 Chassis and Hopper Group
10-0 ................................................................................................................................................................... 125
10.1 Fuel Tank Group ....................................................................................................................................... 126
10.2 Box Container Screens.............................................................................................................................. 127
10.3 Chassis Group ........................................................................................................................................... 128
10.4 Light and Reector Group ........................................................................................................................ 129
10.5 Box Interior Group.................................................................................................................................... 130
10.6 Automated Door Latch Group .................................................................................................................. 131
10.7 Manual Top Hinged Door (Optional)........................................................................................................ 132
10.8 Bottom Exhaust Group (Optional)............................................................................................................ 133
10.9 Hood Scoop Group (Optional).................................................................................................................. 134
10.10 Chipper Door Group (Optional).............................................................................................................. 135
TABLE OF CONTENTS
Read and understand this entire manual before operating, maintaining or repair-
ing the leaf vacuum.
Table of Contents

9
ODB COMPANY
800-446-9823 SCL800SM3X
TABLE OF CONTENTS
Read and understand this entire manual before operating, maintaining or repair-
ing the leaf vacuum.
Table of Contents
10.11 Light Bar Group (Optional) ....................................................................................................................136
10.12 Backup Camera Group (Optional) ..........................................................................................................137
10.13 Rear Chipper Hitch Package (Optional) .................................................................................................138
11.0 HOSE BOOM GROUP
11-0 ...................................................................................................................................................................139
11.1 Boom Assembly, 3 Axis ............................................................................................................................140
11.2 Hinged Boom Frame Assembly - 3 Axis ..................................................................................................141
11.3 Auburn Gear Drive Assembly - 3 Axis .....................................................................................................142
11.4 In-Cab Controls Mount - 3 Axis ...............................................................................................................143
INDEX
Index .................................................................................................................................................................145

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ODB COMPANY
800-446-9823 SCL800SM3X
SAFETY PRECAUTIONS
Read and understand this entire manual before operating, maintain-
ing or repairing the leaf vacuum.
1.0 GENERAL SAFETY
Contents
Front Cover ....................................................................................................... 1
Table of Contents .............................................................................................. 5
1.0 GENERAL SAFETY
1.1 Safety Symbol Denitions .........................................................................11
1.2 Do’s and Do Not’s:..................................................................................... 12
1.3 Training:..................................................................................................... 14
1.4 Safety Decals .......................................................................................... 15
1.5 Serial Number Location............................................................................. 17
Safety Section
1.0
GENERAL
SAFETY

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ODB COMPANY
800-446-9823 SCL800SM3X
SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
Read and understand this entire manual before operating, maintain-
ing or repairing the leaf vacuum.
DO NOT RIDE, SIT OR STAND ON UNIT
DO NOT MODIFY THE UNIT FOR RIDERS IN ANY
WAY. SERIOUS INJURY OR DEATH MAY OCCUR
If the decal above is missing or damaged call ODB immediately and we will send you a replacement free of
charge. Never operate a unit with damaged or missing safety decals.
ODB’s leaf collectors are NEVER to be used to accommodate riders. If your unit has been modied
to accommodate riders, remove these modications immediately as this can result in serious injury or
death.
Safety Section

12
ODB COMPANY
800-446-9823 SCL800SM3X
SAFETY PRECAUTIONS
!
SYMBOL MEANING
SAFETY ALERT SYMBOL: Indicates danger, warning or caution. At-
tention is required in order to avoid serious personal injury. May be used in
conjunction with other symbols or pictographs.
Read and understand this entire manual before operating, maintain-
ing or repairing the leaf vacuum.
Disregarding this safety warning WILL result in serious equipment
damage, injury or possible death.
Disregarding this safety warning CAN result in serious equipment
damage, injury or possible death.
Disregarding this safety warning MAY result in minor or moderate
injury or property damage.
1.1 Safety Symbol Denitions
This manual provides the owners/operator with procedures for safe opera-
tion, maintenance and repair of your leaf collector. As with any machine,
there are hazards associated with their operation. For this reason safety is
emphasized throughout this manual. To highlight specic safety information
the following safety denitions are provided to assist the reader.
The purpose of safety symbols are to attract your attention to possible
dangers. The safety symbols, and their explanations, deserve your care-
ful attention and understanding. The safety warnings do not by themselves
eliminate any danger. The instructions or warnings they give are not substi-
tutues for proper accident prevention measures.
Safety Section

13
ODB COMPANY
800-446-9823 SCL800SM3X
SAFETY PRECAUTIONS
Read and understand this entire manual before operating, maintain-
ing or repairing the leaf vacuum.
1.2 Do’s and Do Not’s:
This section contains some general safety precautions to do and not to do.
This is not an all inclusive list and and it is the responsibilty of the operator to
have proper training and use common sense in work situations.
DO NOT:
1. DO NOT operate, maintain or repair this unit without having fully read
and understood ALL the aspects of this manual.
2. DO NOT ride, sit or stand on unit at anytime.
3. DO NOT modify the leaf vacuum for any reasons to allow for riders.
4. DO NOT operate the unit in a state of disrepair.
5. DO NOT operate the unit with ANY guards or safety devices broken,
missing, or inoperable.
6. DO NOT operate the unit without wearing proper safety equipment.
7. DO NOT operate this unit while under the inuence of any alcohol or
medication.
8. DO NOT operate this unit if you have a record of mental instability or diz-
ziness which could result in injury to yourself or others.
9. DO NOT operate this unit if you are under 18 years of age.
10.DO NOT operate this unit without fully inspecting the unit for any damage
or leakage.
11. DO NOT operate if the unit has any excessive vibration.
12.DO NOT operate unit with the inspection door limit switch damaged or
missing.
13.DO NOT operate unit unless it is properly connected to a leaf collection
box.
14.DO NOT operate unit unless it is properly attached to the tow vehicle.
15.DO NOT tow unit without using all the safety chains.
16.DO NOT tow unit with a damaged tongue.
17.DO NOT ll fuel tank with engine running. Allow engine to cool for 5 min-
utes before refueling.
18.DO NOT operate unit if fuel is spilled or with fuel cap off.
19.DO NOT smoke or weld near the unit.
20.DO NOT run engine in an enclosed area.
21.DO NOT place hands or feet near moving or rotating parts.
Safety Section

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ODB COMPANY
800-446-9823 SCL800SM3X
SAFETY PRECAUTIONS
Do Not, continued;
012213
22.DO NOT operate engine with an accumulation of grass, leaves or other
debris on the engine.
23.DO NOT run engine with air cleaner removed.
24.DO NOT leave leaf machine unattended while in operation.
25.DO NOT park machine on steep grade or slope.
26.DO NOT vacuum a leaf pile without looking for foreign objects such as
metal, glass, plastic or large pieces of wood.
Do’s:
1. DO completely read and understand the owner’s manual before operating,
maintaining or repairing the leaf collector.
2. DO follow engine and PTO manufacturer operating and maintenance in-
structions.
3. DO check fuel lines and ttings frequently for cracks or leaks. Replace if
necessary.
4. DO completely inspect the unit before leaving the service garage.
5. DO check the tow tongue each day for cracks.
6. DO inspect and be attentive to what is being vacuumed.
7. DO check the impeller, liners and blower housing for cracks or holes daily.
8. DO wear proper safety equipment as described in this manual.
9. DO watch for pedestrians, animals and other foreign material when vacu-
uming leaves.
10.DO replace any worn or missing safety stickers immediately.
Battery posts, terminals and related accessories contain lead and leaf com-
pounds, chemicals know to the state of California to cause cancer and birth
defects or other reproductive harm. Wash Hands after handling
Engine Exhaust, some its constituents and certain vehicle components contain
or emit chemicals known to the state of California to cause cancer and birth de-
fects or other reproductive harm.
Safety Section

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ODB COMPANY
800-446-9823 SCL800SM3X
SAFETY PRECAUTIONS
Improper use of the ODB leaf collector CAN result in severe per-
sonal injury or death. All personnel using this leaf vacuum must
be trained and qualied with all the operations, maintenance, repair
and safety procedures dened in this manual.
1.3 Training:
The warnings and procedures regarding safety in this manual are to be used
as a guideline only. It is impossible to cover all the events that could happen
in the vacuuming process. For this reason, it is vital that the owner accept the
responsibility to implement a training program that will provide every operator
or mechanic the basic skills and knowledge to make good judgement in all situ-
ations.
This training program must include the entire scope of hazards, precautions
and government regulations encountered in the vacuuming process. The pro-
gram should stress the need for regularly scheduled preventive maintenance
and detailed equipment safety checks.
It is strongly recommended that all training programs be documented to ensure
all operators and mechanics receive initial training on not just the operation but
the safety features of the leaf collector.
Safety Section

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ODB COMPANY
800-446-9823 SCL800SM3X
SAFETY PRECAUTIONS
Decal Kit - Trucks (includes 1 -15)
Danger--Rotating Parts
Caution- Pinch Point
Caution - Do Not Operate ... without reading manual
Caution - Allow Engine to Idle
Caution - Do not use Dielectric grease
Danger - Explosion hazard
SCL800 oval sticker
Clean Hopper screens
Warning - Head, Eye and Ear Protection
Do Not Over-Lubricate
Danger - Do Not Ride, Sit or Stand
ODB Big Sticker
ODB wide sticker
Warning - Flammable
Warning - Do not open cover while in operation
Caution - Unload Body Prop
Caution - Body must be braced
Caution - Operation of body prop
*
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
ITEM
NO.
PART
NUMBER DESCRIPTION
TRUCKDK
200183
200106
200192
200193
200194
200178
Call
200195
200181
200109
200179
Call
Call
200177
200182
*200190
*200187
*Call
Decals shown on next page
*Not in TruckDK
Kit
Safety Section
2,8,9
1,2,3,4,5,6,9,
10,11,15
*Read and Follow all Safety
Sticker Warnings--Replace
all damaged or missing
stickers immediately.
1.4 Safety Decals

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ODB COMPANY
800-446-9823 SCL800SM3X
SAFETY PRECAUTIONS
1
2
3
4
5
67
8910
11
12
13
14
15 18
16
17
Safety Section

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ODB COMPANY
800-446-9823 SCL800SM3X
SAFETY PRECAUTIONS
1.5 Serial Number Location
The serial number tag is located on the chassis on boom
side of the unit. It should be in front of the fenders going
toward the front of the unit. (See gure 1.5a).
gure 1.5a
Make sure each operator knows and understands the
load ratings of the towed vehicle and that he/she is
qualied to tow the vehicle.
Thoroughly read and understand the safety and pre-
operating sections of this manual before starting the
engine.
Safety Section

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ODB COMPANY
800-446-9823 SCL800SM3X
Read and understand this entire manual before operating, maintain-
ing or repairing the leaf vacuum.
2.0 PRE-OPERATING SECTION
2.0
Pre-Operating
Section
2.0 PRE-OPERATING SECTION
2.0 PRE-OPERATING SECTION
2.1 IQAN Display System and Controls - Overview..............................................19
2.1 IQAN Display System and Controls - Overview..............................................20
2.1 IQAN Display System and Controls - Overview..............................................21
2.2 Joystick Controls: .............................................................................................22
2.2 Safe Operations:................................................................................................23
2.3 Preparation For Operation.................................................................................25
2.4 Pre-Transport Checks........................................................................................26
2.5 Personal Protective Equipment and Clothing ...................................................27
2.6 Work Site Preparation .......................................................................................28

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ODB COMPANY
800-446-9823 SCL800SM3X
Pre-Operating Section
2.1 IQAN Display System and Controls - Overview
**This is a just a brief overview of the controls of the IQAN system, please see Section 3.1 for more
detailed instructions on using the system.
Emergency Stop Button:
This button shuts down the system immediately in case of an emergency situation.
Power Switch:
This button turns the IQAN Display system on and off.
IQAN Display System:
This is the heart of the SCL800SM-3X system. It controls and monitors the engine, PTO, dump and 3
Axis boom systems.
Control Station:
IQAN Display
System
F1 Button Return Button
Figure 2.1A
F2 Button F3 Button F4 Button
Emergency
Stop Button
Power Switch
Up Button
OK Button /Greeting
Down Button
System Menu Button
Function Buttons