ODB DCL800TM User manual

1
ODB Company
DCL800TM
Self Contained Leaf Collector
DCL800TM
Self Contained Leaf Collector
DCL800TM
ODB Company
5118 Glen Alden Drive
Richmond, VA 23231
800-446-9823
Owner's Manual
Safety Manual
Pre-Operating Manual
Operating Manual
Maintenance Manual
Service Manual
Parts Catalog
2020 Edition
DCL800TM

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ODB Company
DCL800TM
IMPROPER USE OF ANY MACHINE CAN
RESULT IN SERIOUS INJURY!
STUDY AND FOLLOW ALL SAFETY
PRECAUTIONS BEFORE OPERATING OR
REPAIRING UNIT
DO NOT ATTEMPT TO OPERATE
OR REPAIR
THE LEAF COLLECTOR WITHOUT FIRST
READING AND UNDERSTANDING THIS
MANUAL
IF YOU HAVE ANY QUESTIONS CONCERNING THE
INSTALLATION OR OPERATION OF THIS UNIT, PLEASE CALL
ODB FOR ASSISTANCE BEFORE ATTEMPTING TO REPAIR OR
OPERATE THE UNIT.
THIS MANUAL IS AN INTEGRAL PART OF THE LEAF COLLECTOR AND SHOULD
BE KEPT WITH THE UNIT WHEN IT IS SOLD.

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ODB Company
DCL800TM
SAFETY PRECAUTIONS
Read and understand this entire manual before operating, maintain-
ing or repairing the leaf vacuum.
DO NOT RIDE, SIT OR STAND ON UNIT
DO NOT MODIFY THE UNIT FOR RIDERS IN ANY
WAY. SERIOUS INJURY OR DEATH MAY OCCUR
If the decal above is missing or damaged call ODB immediately and we will send you a replacement free of
charge. Never operate a unit with damaged or missing safety decals.
ODB’s leaf collectors are NEVER to be used to accomodate riders. If your unit has been modied
to accomdate riders, remove these modications immediately as this can result in serious injury or
death.

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ODB Company
DCL800TM
Thank you and Congratulations on your puchase of your ODB Leaf Collector. Your ODB leaf col-
lector has been carefully designed and manufactured to give you a maximum amount of dependabil-
ity and years of trouble-free operation. Take comfort in the fact the ODB has been manufacturing
municipal products since 1910 and takes pride in our product's quality and our customer service.
Please take the time to thoroughly read this manual, as well as the engine manual, in its entirety be-
fore operating, maintaining, servicing or repairing your leaf collector. Please thoroughly review and
follow all the safety procedures located in this manual.
Whenever you need replacement parts, service information or any question regarding your ODB
product please feel free to contact us at 800-446-9823 or www.odbco.com.
Please record the following information for future reference:
THANK YOU
Model No.:
Serial No.:
Vin No:
Engine Serial No.:
Date of Purchase:
Municipal Products
Since 1910
Municipal Products
Since 1910

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ODB Company
DCL800TM
TABLE OF CONTENTS
Read and understand this entire manual before operating, maintaining or repair-
ing the leaf vacuum.
Contents
DCL800TM....................................................................................................................................................1
Table of Contents ...........................................................................................................................................5
1.0 GENERAL SAFETY
1.1 Safety Symbol Denitions ....................................................................................................................10
1.2 Do’s and Do Not’s:................................................................................................................................. 11
1.3 Training:.................................................................................................................................................13
1.4 Safety Decals ......................................................................................................................................14
1.5 VIN And Serial Number Locations........................................................................................................17
2.0 PRE-OPERATING SECTION
2.1 Instruments and Controls: .....................................................................................................................19
2.2 Safe Operations:.....................................................................................................................................21
2.3 Preparation For Operation......................................................................................................................23
2.4 Pre-Transport Checks.............................................................................................................................24
2.5 Personal Protective Equipment and Clothing ........................................................................................26
2.6 Work Site Preparation ............................................................................................................................27
3.0 OPERATING SECTION
3.1 Engine Controller-Installation ...............................................................................................................29
3.1 Engine Controller-Installation Cont. .....................................................................................................30
3.2 Engine Controller-Operating..................................................................................................................31
3.2 Engine Controller-Operating Cont.........................................................................................................32
3.3 Engine Controller-Alarms & Codes.......................................................................................................33
3.3 Engine Controller-Alarms & Codes Cont..............................................................................................34
3.4 Engine Controller- Digital Inputs ..........................................................................................................38
3.5 Engine Controller- Pin Out ....................................................................................................................39
3.6 Engaging the PTO..................................................................................................................................40
3.7 Fluid Drive Coupler (if equipped) .........................................................................................................42
3.8 Dumping the Body.................................................................................................................................43
3.8 Dumping the Body, continued ...............................................................................................................44
3.9 Vacuuming Leaves .................................................................................................................................45
4.0 MAINTENANCE SECTION
4.1 Maintence Overview:.............................................................................................................................47
4.2 Maintenance and Lubrication ...............................................................................................................48
4.3 Lubrication:............................................................................................................................................49
4.4 Preventative Maintenance......................................................................................................................53
4.5 Torque Values ........................................................................................................................................58
5.0 SERVICE SECTION
5.1 Engine Electrical Troubleshooting Guide..............................................................................................62
5.2 Auto Mfg. Clutch Adjustment - 2008 and after .....................................................................................63
5.3 Hydraulic Boom Troubleshooting Guide...............................................................................................64
5.4 Impeller Installation and Removal.........................................................................................................65
Table of Contents

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ODB Company
DCL800TM
TABLE OF CONTENTS
Read and understand this entire manual before operating, maintaining or repair-
ing the leaf vacuum.
5.4 Impeller Installation and Removal, continued............................................................................................ 66
5.5 Replacing the Drive Belt (if equipped)....................................................................................................... 67
5.5 Replacing the Drive Belt (if equipped)....................................................................................................... 68
5.6 Flange Bearing Installation and Removal (if equipped)............................................................................. 69
5.6 Flange Bearing Installation and Removal, cont.......................................................................................... 70
5.6 Flange Bearing Installation and Removal, cont.......................................................................................... 71
5.7 Replacing the Blower Housing Liners........................................................................................................ 72
5.7 Replacing the Blower Housing Liners; continued,..................................................................................... 73
5.10 WIRING DIAGRAMS
5.10.1 Engine Wiring Diagram ......................................................................................................................... 75
5.10.2 Engine Rocker Switch Wiring Diagrams............................................................................................... 76
5.10.3 Trailer Plug Wiring Diagram ................................................................................................................. 77
5.10.4 Trailer Bed Wiring Harnesses Diagram ................................................................................................. 78
5.10.5 Chassis Wiring Harness Diagram .......................................................................................................... 79
5.10.6 Brake Wiring Harness Diagram ............................................................................................................. 80
5.10.7 Bed Wiring Harness Diagram ................................................................................................................ 81
5.10.8 Box Wiring Harness Diagram................................................................................................................ 82
5.10.9 Boom Wiring Diagram........................................................................................................................... 83
5.10.10 Boom Wiring Diagram With Remote Throttle Switch......................................................................... 84
5.10.11 Remote Throttle / Clutch Wiring Harness ........................................................................................... 85
5.20 HYDRAULIC DIAGRAM
5.20.1 Hoist Hydraulic System 14 and 20CY................................................................................................... 87
5.20.2 Hoist Hydraulic System 25 and 30CY................................................................................................... 88
5.20.3 Hoist Hydraulic System with Parking Jack ........................................................................................... 89
6.0 ENGINE GROUP
6-0 ..................................................................................................................................................................... 91
6.1 Instrument Panel Group ............................................................................................................................. 92
6.2 Air Cleaner Group....................................................................................................................................... 93
6.3 Sheet Metal Group ...................................................................................................................................... 94
6.4 Engine Mount Group .................................................................................................................................. 95
6.5 Muer (Exhaust) Assembly ....................................................................................................................... 96
6.6 Radiator Assembly Group........................................................................................................................... 97
6.7 Kubota Common Service............................................................................................................................ 98
6.8 Kubota Sheet Metal Group ......................................................................................................................... 99
6.9 Kubota Air Cleaner Group........................................................................................................................ 100
6.10 Kubota Exhuast Component Group........................................................................................................ 101
6.11 Battery Group.......................................................................................................................................... 102
6.12 Remote Clutch ........................................................................................................................................ 103
6.13 Chae Eliminator Assembly, hinged ...................................................................................................... 104
7.0 CLUTCH GROUP
7-0 ................................................................................................................................................................... 105
7.1 AutoHD PTO Clutch Group...................................................................................................................... 106

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ODB Company
DCL800TM
7.2 AutoHD PTO Assembly Group .................................................................................................................. 107
7.3 AutoHD PTO Linkage Group ..................................................................................................................... 108
7.4 Clutch Assist Group .................................................................................................................................... 109
7.5 Kraft Fluid Drive Group (Optional)............................................................................................................ 110
7.6 Kraft Fluid Drive Installation (Optional).................................................................................................... 111
7.7 Kraft Fluid Drive Breakdown (Optional) ................................................................................................... 112
7.8 Kraft Fluid Drive Common Parts (Optional).............................................................................................. 113
8.0 BLOWER HOUSING GROUP
8-0 ..................................................................................................................................................................... 114
8.1 Blower Housing Face Group ...................................................................................................................... 115
8.2 Blower Housing Group............................................................................................................................... 116
8.3 Skid Base Assembly.................................................................................................................................... 117
8.4 Pedestal Assembly ...................................................................................................................................... 118
9.0 Hoist Hydraulic Group
9-0 ..................................................................................................................................................................... 119
9.1 Hydraulic Hoist Gear Pump ....................................................................................................................... 120
10.0 Chassis and Hopper Group
10-0 ................................................................................................................................................................... 121
10.1 Fuel Tank Group ....................................................................................................................................... 122
10.2 Box Container Screens.............................................................................................................................. 123
10.3 Tongue Group ........................................................................................................................................... 124
10.4 Chassis Group ........................................................................................................................................... 125
10.5 Light and Reector Group ........................................................................................................................ 126
10.6 Rear Door Hardware Group...................................................................................................................... 127
10.7 Box Interior Group.................................................................................................................................... 128
10.8 Manual Top Hinger Door (Optional) ........................................................................................................ 129
10.9 Bottom Exhaust Group (Optional)............................................................................................................ 130
10.10 Hood Scoop Group (Optional)................................................................................................................ 131
11.0 TIRE AND AXLE GROUP
11-0 ................................................................................................................................................................... 132
11.1 Axle Group 14 CY, 8K.............................................................................................................................. 133
11.2 Axle Group 20/25/30 CY, 10/20K............................................................................................................. 134
11.3 Brake Assembly Group ............................................................................................................................. 135
11.4 Axle Hub Assembly Group ....................................................................................................................... 136
12.0 HOSE BOOM GROUP
12-0 ................................................................................................................................................................... 137
12.1 Boom Group.............................................................................................................................................. 138
12.2 Intake Hose Group .................................................................................................................................... 139
12.3 M3219 Hydraulic Boom Pump................................................................................................................. 140
Index ................................................................................................................................................................. 142
TABLE OF CONTENTS
Read and understand this entire manual before operating, maintaining or repair-
ing the leaf vacuum.

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ODB Company
DCL800TM
Read and understand this entire manual before operating, maintain-
ing or repairing the leaf vacuum.
1.0
GENERAL
SAFETY
Contents
DCL800TM...........................................................................................................1
Table of Contents ..................................................................................................5
1.0 GENERAL SAFETY
1.1 Safety Symbol Denitions ...........................................................................10
1.2 Do’s and Do Not’s:........................................................................................11
1.3 Training:........................................................................................................13
1.4 Safety Decals .............................................................................................14
1.5 VIN And Serial Number Locations...............................................................17
1.0 GENERAL SAFETY

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ODB Company
DCL800TM
SAFETY PRECAUTIONS
Read and understand this entire manual before operating, maintain-
ing or repairing the leaf vacuum.
DO NOT RIDE, SIT OR STAND ON UNIT
DO NOT MODIFY THE UNIT FOR RIDERS IN ANY
WAY. SERIOUS INJURY OR DEATH MAY OCCUR
If the decal above is missing or damaged call ODB immediately. Never operate a unit with damaged or
missing safety decals.
ODB’s leaf collectors are NEVER to be used to accomodate riders. If your unit has been modied
to accomdate riders, remove these modications immediately as this can result in serious injury or
death.

10
ODB Company
DCL800TM
!
SYMBOL MEANING
SAFETY ALERT SYMBOL: Indicates danger, warning or caution. At-
tention is required in order to avoid serious personal injury. May be used in
conjuction with other symbols or pictographs.
Read and understand this entire manual before operating, maintain-
ing or repairing the leaf vacuum.
Disregarding this safety warning WILL result in serious equipment
damage, injury or possible death.
Disregarding this safety warning CAN result in serious equipment
damage, injury or possible death.
Disregarding this safety warning MAY result in minor or moderate
injury or property damage.
1.1 Safety Symbol Denitions
This manual provides the owners/operator with procedures for safe opera-
tion, maintenance and repair of your leaf collector. As with any machine,
there are hazards associated with their operation. For this reason safety is
emphasized throughout this manual. To highlight specic safety information
the following safety denitions are provided to assist the reader.
The purpose of safety symbols are to attract your attention to possible
dangers. The safety symbols, and their explanations, deserve your care-
ful attention and understanding. The safety warnings do not by themselves
eliminate any danger. The instructions or warnings they give are not substi-
tutues for proper accident prevention measures.

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ODB Company
DCL800TM
Read and understand this entire manual before operating, maintain-
ing or repairing the leaf vacuum.
1.2 Do’s and Do Not’s:
This section contains some general safety precautions to do and not to do.
This is not an all inclusive list and and it is the responsibilty of the operator to
have proper training and use common sense in work situations.
DO NOT:
1. DO NOT operate, maintain or repair this unit without having fully read and
understood ALL the aspects of this manual.
2. DO NOT ride, sit or stand on unit at anytime.
3. DO NOT modify the leaf vacuum for any reasons to allow for riders.
4. DO NOT operate the unit in a state of disrepair.
5. DO NOT operate the unit with ANY guards or safety devices broken, miss-
ing, or inoperable.
6. DO NOT operate the unit without wearing proper safety equipment.
7. DO NOT operate this unit while under the inuence of any alcohol or
medication.
8. DO NOT operate this unit if you have a record of mental instability or diz-
ziness which could result in injury to yourself or others.
9. DO NOT operate this unit if you are under 18 years of age.
10.DO NOT operate this unit without fully inspecting the unit for any damage
or leakage.
11. DO NOT operate if the unit has any excessive vibration.
12.DO NOT operate unit with the inspection door limit switch damaged or
missing.
13.DO NOT operate unit unless it is properly connected to a leaf collection
box.
14.DO NOT operate unit unless it is properly attached to the tow vehicle.
15.DO NOT tow unit without using all the safety chains.
16.DO NOT tow unit with a damaged tongue.
17.DO NOT ll fuel tank with engine running. Allow engine to cool for 5 min-
utes before refueling.
18.DO NOT operate unit if fuel is spilled or with fuel cap o󰀨.
19.DO NOT smoke or weld near the unit.
20.DO NOT run engine in an enclosed area.
21.DO NOT place hands or feet near moving or rotating parts.

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ODB Company
DCL800TM
Do Not, continued;
22.DO NOT operate engine with an accumulation of grass, leaves or other de-
bris on the engine.
23.DO NOT run engine with air cleaner removed.
24.DO NOT leave leaf machine unattended while in operation.
25.DO NOT park machine on steep grade or slope.
26.DO NOT vacuum a leaf pile without looking for foreign objects such as metal,
glass, plastic or large pieces of wood.
Do’s:
1. DO completely read and understand the owner’s manual before operating,
maintaining or repairing the leaf collector.
2. DO follow engine and PTO manufacturer operating and maintenance instruc-
tions.
3. DO check fuel lines and ttings frequently for cracks or leaks. Replace if
necessary.
4. DO completely inspect the unit before leaving the service garage.
5. DO check the tow tongue each day for cracks.
6. DO inspect and be attentive to what is being vacuumed.
7. DO check the impeller, liners and blower housing for cracks or holes daily.
8. DO wear proper safety equipment as described in this manual.
9. DO watch for pedestrians, animals and other foreign material when vacuum-
ing leaves.
10.DO replace any worn or missing safety stickers immediately.
Battery posts, terminals and related accessories contain lead and leaf com-
pounds, chemicals know to the state of California to cause cancer and birth
defects or other reproductive harm. Wash Hands after handling
Engine Exhaust, some its constituents and certain vehicle components contain
or emit chemicals known to the state of California to cause cancer and birth de-
fects or other reproductive harm.

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ODB Company
DCL800TM
Improper use of the ODB leaf collector CAN result in severe per-
sonal injury or death. All personnel using this leaf vacuum must
be trained and qualied with all the operations, maintenance, repair
and safety procedures dened in this manual.
1.3 Training:
The warnings and procedures regarding safety in this manual are to be used
as a guideline only. It is impossible to cover all the events that could happen
in the vacuuming process. For this reason, it is vital that the owner accept
the responsibility to implement a training program that will provide every op-
erator or mechanic the basic skills and knowledge to make good judgement in
all situations.
This training program must include the entire scope of hazards, precautions
and government regulations encountered in the vacuuming process. The
program should stress the need for regularly scheduled preventive mainte-
nance and detailed equipment safety checks.
It is strongly recommended that all training programs be documented to en-
sure all operators and mechanics receive initial training on not just the opera-
tion but the safety features of the leaf collector.

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ODB Company
DCL800TM
*Not in SCL800DK Kit
ITEM# PART # DESCRIPTION
* SCL800DK Decal Kit - (all except *)
1. 200183 Danger--Rotating Parts
2. 200106 Caution- Pinch Point
3. 200192 Caution - Do Not Operate ...
without reading manual
4. 200193 Caution - Allow Engine to Idle
5. *200194 Caution - Do not use Dielectric
grease
6. 200178 Danger - Explosion hazard
7. Call SCL800 oval sticker
8. 200195 Clean Hopper screens
9. 200181 Warning - Head, Eye ...
10. 200109 Do Not Over-Lubricate
11. 200179 Danger - Do Not Ride, ...
12. Call ODB Big Sticker
13. Call ODB wide sticker
14. 200177 Warning - Flammable
15. 200182 Warning - Do not open cover
while in operation
ITEM# PART # DESCRIPTION
16. *200190 Caution - Unload Body Prop
17. *200187 Caution - Body must be braced
18. *Call Caution - Operation of body
prop
19. 200175 Warning - Do Not Raise ...
20. 200189 Warning - Check Impeller
21. Warning - Running Engine with
the PTO ...
22. 200104 Warning - Driver Check Wheel
Lugs ...
23. Warning - Do Not Operate Unit
Without Reading ...
24. 200055 Use Diesel Only
25. Do Not Ride ... (Wide Version)
26. 200188 Do Not Go Under Raised Body
...
27. Caution - Proper Wheel Nut
Tightness ...
28. 200193 Caution - Allow Engine to Idle ...
5,17,18,19
7,6,10
1,2,3,12 3,8,9,15,16
3,9,11
4
*Read and Follow all Safety
Sticker Warnings--Replace all
damaged or missing stickers im-
mediately.
1.4 Safety Decals

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ODB Company
DCL800TM
1.4 Safety Decals - Decal Layout for SCL800TM
1
2
3
4
5
67
8910
11 12
14
15 18
16
17
by

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ODB Company
DCL800TM
1.4 Safety Decals - Decal Layout for SCL800TM
24
25
26 27
28
19 20
21 22
23

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ODB Company
DCL800TM
1.5 VIN And Serial Number Locations
The serial number tag is located in front of the unit by the
tongue. (See gure 1.5a).
The Vehicle Identication Number (VIN) sticker is located
on the drivers side front of the box frame. It is directly
behind the engine. (See gure 1.5b).
The VIN sticker gives the user critical information regard-
ing the trailer speccations such as Gross Vehicle Weight
Rating (GVWR) which is the maximum allowable total
weight of the fully loaded trailer, including liquids, cargo
and the tongue weight of any towed vehicle, the GAWR
or Gross Axle Weight Rating which is the maximum al-
lowable weight the axles are designed to carry. The tire
ination pressure is also on the sticker.
gure 1.5a
safety assist cylinder
gure 1.5b
VIN Number Tag
Make sure each operator knows and understands the
load ratings of the towed vehicle and that he/she is
qualied to tow the vehicle.
Serial Number Tag
VIN Number Tag
Tire and Load Information
1Z9PZ99999R999999
Thoroughly read and understand the safety and pre-
operating sections of this manual before starting the
engine.

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ODB Company
DCL800TM
Read and understand this entire manual before operating, maintain-
ing or repairing the leaf vacuum.
2.0
Pre-Operating
Section
2.0 PRE-OPERATING SECTION
2.0 PRE-OPERATING SECTION
2.1 Instruments and Controls: ...................................................................................19
2.2 Safe Operations:...................................................................................................21
2.3 Preparation For Operation....................................................................................23
2.4 Pre-Transport Checks...........................................................................................24
2.5 Personal Protective Equipment and Clothing ......................................................26
2.6 Work Site Preparation ..........................................................................................27
2.0 PRE-OPERATING SECTION

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ODB Company
DCL800TM
2.1 Instruments and Controls:
Always make sure the PTO is
disengaged before starting unit.
Ignition Switch:
Used to power the accessories and start the unit.
ACCESSORIES - rst position
STARTER ENGAGE - second position (springs return
to rst position)
Strobe Toggle
This switch toggles the strobe light on the Blower Hous-
ing (6.3 & 8.2)
CONTROL MODULE
To enter Menu system
Hold Menu button and press Enter◄ button
Menu Navigation
Press Menu to scroll menu options
Press Up▲ arrow to enter Menu option
Press Down▼ arrow to retun
Exit Menu System
Hold Menu button and press Enter◄ button
To Change A Setting
Press Enter◄ button to bring up brackets [ ]
Press Up▲ arrow button and Down▼ arrow button to
change setting
Press Enter◄ button to make selection, brackets dissa-
pear
*Recycle Key to the OFF position after changing a setting*

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ODB Company
DCL800TM
2.1 Instrument and Controls, cont.:
Main Menus
>Active Engine Fault Codes
View/Scroll Active Codes
>Stored Engine Fault Codes
View/Scroll Stored Fault Codes
>Engine Parameters
View ECU Engine Information
(%Load, Torque, Oil Temp, ect)
>Engine Identication
Engine Model # View
Engine Seriel # View
>Module Information
Control Unit Part# View
Control Unit Software Version View
>Controller Set
Input Conguration
Throttle Conguration
Module Conguration
CAN Conguration
MOD bus Conguration
Conguration Menus (Controller Set)
>Input Conguration
Analog 1 Funtion
Digital 1 Function
>CAN Conguration (Throttle)
Throttle type Selection
TSC Minimim Speed
TSC Maximum Speed
TSC Ramp Rate
Throttle Curve Selection
>Module Conguration
Display Units (English, Metric)
Hourmeter Source (Engine ECU, Internal)
Battery Source (J1939, Internal)
Battery Volt Trim
>CAN bus Conguration
Source Adsress (Default=44) Others Available
TSC1 Address (Default=3) Others Available
Engine Address (Default=0) Others Available
Oil / Fuel Transmit
>MOD bus Conguration
Baud Rate
Parity
Stop Bits
Slave Address
Enable Gauges
Tachometer Range
Engine Oil Tempertature Range
Transmission Oil Temperature Range
To access the controller setup menus (Conguration Menus), a password is required