ODB DCL800TM User manual

1
ODB Company
DCL800TM
Self Contained Leaf Collector
DCL800TM
Self Contained Leaf Collector
DCL800TM
ODB Company
5118 Glen Alden Drive
Richmond, VA 23231
800-446-9823
Owner's Manual
Safety Manual
Pre-Operating Manual
Operating Manual
Maintenance Manual
Service Manual
Parts Catalog
2020 Edition
DCL800TM

2
ODB Company
DCL800TM
IMPROPER USE OF ANY MACHINE CAN
RESULT IN SERIOUS INJURY!
STUDY AND FOLLOW ALL SAFETY
PRECAUTIONS BEFORE OPERATING OR
REPAIRING UNIT
DO NOT ATTEMPT TO OPERATE
OR REPAIR
THE LEAF COLLECTOR WITHOUT FIRST
READING AND UNDERSTANDING THIS
MANUAL
IF YOU HAVE ANY QUESTIONS CONCERNING THE
INSTALLATION OR OPERATION OF THIS UNIT, PLEASE CALL
ODB FOR ASSISTANCE BEFORE ATTEMPTING TO REPAIR OR
OPERATE THE UNIT.
THIS MANUAL IS AN INTEGRAL PART OF THE LEAF COLLECTOR AND SHOULD
BE KEPT WITH THE UNIT WHEN IT IS SOLD.

3
ODB Company
DCL800TM
SAFETY PRECAUTIONS
Read and understand this entire manual before operating, maintain-
ing or repairing the leaf vacuum.
DO NOT RIDE, SIT OR STAND ON UNIT
DO NOT MODIFY THE UNIT FOR RIDERS IN ANY
WAY. SERIOUS INJURY OR DEATH MAY OCCUR
If the decal above is missing or damaged call ODB immediately and we will send you a replacement free of
charge. Never operate a unit with damaged or missing safety decals.
ODB’s leaf collectors are NEVER to be used to accomodate riders. If your unit has been modied
to accomdate riders, remove these modications immediately as this can result in serious injury or
death.

4
ODB Company
DCL800TM
Thank you and Congratulations on your puchase of your ODB Leaf Collector. Your ODB leaf col-
lector has been carefully designed and manufactured to give you a maximum amount of dependabil-
ity and years of trouble-free operation. Take comfort in the fact the ODB has been manufacturing
municipal products since 1910 and takes pride in our product's quality and our customer service.
Please take the time to thoroughly read this manual, as well as the engine manual, in its entirety be-
fore operating, maintaining, servicing or repairing your leaf collector. Please thoroughly review and
follow all the safety procedures located in this manual.
Whenever you need replacement parts, service information or any question regarding your ODB
product please feel free to contact us at 800-446-9823 or www.odbco.com.
Please record the following information for future reference:
THANK YOU
Model No.:
Serial No.:
Vin No:
Engine Serial No.:
Date of Purchase:
Municipal Products
Since 1910
Municipal Products
Since 1910

5
ODB Company
DCL800TM
TABLE OF CONTENTS
Read and understand this entire manual before operating, maintaining or repair-
ing the leaf vacuum.
Contents
DCL800TM....................................................................................................................................................1
Table of Contents ...........................................................................................................................................5
1.0 GENERAL SAFETY
1.1 Safety Symbol Denitions ....................................................................................................................10
1.2 Do’s and Do Not’s:................................................................................................................................. 11
1.3 Training:.................................................................................................................................................13
1.4 Safety Decals ......................................................................................................................................14
1.5 VIN And Serial Number Locations........................................................................................................17
2.0 PRE-OPERATING SECTION
2.1 Instruments and Controls: .....................................................................................................................19
2.2 Safe Operations:.....................................................................................................................................21
2.3 Preparation For Operation......................................................................................................................23
2.4 Pre-Transport Checks.............................................................................................................................24
2.5 Personal Protective Equipment and Clothing ........................................................................................26
2.6 Work Site Preparation ............................................................................................................................27
3.0 OPERATING SECTION
3.1 Engine Controller-Installation ...............................................................................................................29
3.1 Engine Controller-Installation Cont. .....................................................................................................30
3.2 Engine Controller-Operating..................................................................................................................31
3.2 Engine Controller-Operating Cont.........................................................................................................32
3.3 Engine Controller-Alarms & Codes.......................................................................................................33
3.3 Engine Controller-Alarms & Codes Cont..............................................................................................34
3.4 Engine Controller- Digital Inputs ..........................................................................................................38
3.5 Engine Controller- Pin Out ....................................................................................................................39
3.6 Engaging the PTO..................................................................................................................................40
3.7 Fluid Drive Coupler (if equipped) .........................................................................................................42
3.8 Dumping the Body.................................................................................................................................43
3.8 Dumping the Body, continued ...............................................................................................................44
3.9 Vacuuming Leaves .................................................................................................................................45
4.0 MAINTENANCE SECTION
4.1 Maintence Overview:.............................................................................................................................47
4.2 Maintenance and Lubrication ...............................................................................................................48
4.3 Lubrication:............................................................................................................................................49
4.4 Preventative Maintenance......................................................................................................................53
4.5 Torque Values ........................................................................................................................................58
5.0 SERVICE SECTION
5.1 Engine Electrical Troubleshooting Guide..............................................................................................62
5.2 Auto Mfg. Clutch Adjustment - 2008 and after .....................................................................................63
5.3 Hydraulic Boom Troubleshooting Guide...............................................................................................64
5.4 Impeller Installation and Removal.........................................................................................................65
Table of Contents

6
ODB Company
DCL800TM
TABLE OF CONTENTS
Read and understand this entire manual before operating, maintaining or repair-
ing the leaf vacuum.
5.4 Impeller Installation and Removal, continued............................................................................................ 66
5.5 Replacing the Drive Belt (if equipped)....................................................................................................... 67
5.5 Replacing the Drive Belt (if equipped)....................................................................................................... 68
5.6 Flange Bearing Installation and Removal (if equipped)............................................................................. 69
5.6 Flange Bearing Installation and Removal, cont.......................................................................................... 70
5.6 Flange Bearing Installation and Removal, cont.......................................................................................... 71
5.7 Replacing the Blower Housing Liners........................................................................................................ 72
5.7 Replacing the Blower Housing Liners; continued,..................................................................................... 73
5.10 WIRING DIAGRAMS
5.10.1 Engine Wiring Diagram ......................................................................................................................... 75
5.10.2 Engine Rocker Switch Wiring Diagrams............................................................................................... 76
5.10.3 Trailer Plug Wiring Diagram ................................................................................................................. 77
5.10.4 Trailer Bed Wiring Harnesses Diagram ................................................................................................. 78
5.10.5 Chassis Wiring Harness Diagram .......................................................................................................... 79
5.10.6 Brake Wiring Harness Diagram ............................................................................................................. 80
5.10.7 Bed Wiring Harness Diagram ................................................................................................................ 81
5.10.8 Box Wiring Harness Diagram................................................................................................................ 82
5.10.9 Boom Wiring Diagram........................................................................................................................... 83
5.10.10 Boom Wiring Diagram With Remote Throttle Switch......................................................................... 84
5.10.11 Remote Throttle / Clutch Wiring Harness ........................................................................................... 85
5.20 HYDRAULIC DIAGRAM
5.20.1 Hoist Hydraulic System 14 and 20CY................................................................................................... 87
5.20.2 Hoist Hydraulic System 25 and 30CY................................................................................................... 88
5.20.3 Hoist Hydraulic System with Parking Jack ........................................................................................... 89
6.0 ENGINE GROUP
6-0 ..................................................................................................................................................................... 91
6.1 Instrument Panel Group ............................................................................................................................. 92
6.2 Air Cleaner Group....................................................................................................................................... 93
6.3 Sheet Metal Group ...................................................................................................................................... 94
6.4 Engine Mount Group .................................................................................................................................. 95
6.5 Muer (Exhaust) Assembly ....................................................................................................................... 96
6.6 Radiator Assembly Group........................................................................................................................... 97
6.7 Kubota Common Service............................................................................................................................ 98
6.8 Kubota Sheet Metal Group ......................................................................................................................... 99
6.9 Kubota Air Cleaner Group........................................................................................................................ 100
6.10 Kubota Exhuast Component Group........................................................................................................ 101
6.11 Battery Group.......................................................................................................................................... 102
6.12 Remote Clutch ........................................................................................................................................ 103
6.13 Chae Eliminator Assembly, hinged ...................................................................................................... 104
7.0 CLUTCH GROUP
7-0 ................................................................................................................................................................... 105
7.1 AutoHD PTO Clutch Group...................................................................................................................... 106

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ODB Company
DCL800TM
7.2 AutoHD PTO Assembly Group .................................................................................................................. 107
7.3 AutoHD PTO Linkage Group ..................................................................................................................... 108
7.4 Clutch Assist Group .................................................................................................................................... 109
7.5 Kraft Fluid Drive Group (Optional)............................................................................................................ 110
7.6 Kraft Fluid Drive Installation (Optional).................................................................................................... 111
7.7 Kraft Fluid Drive Breakdown (Optional) ................................................................................................... 112
7.8 Kraft Fluid Drive Common Parts (Optional).............................................................................................. 113
8.0 BLOWER HOUSING GROUP
8-0 ..................................................................................................................................................................... 114
8.1 Blower Housing Face Group ...................................................................................................................... 115
8.2 Blower Housing Group............................................................................................................................... 116
8.3 Skid Base Assembly.................................................................................................................................... 117
8.4 Pedestal Assembly ...................................................................................................................................... 118
9.0 Hoist Hydraulic Group
9-0 ..................................................................................................................................................................... 119
9.1 Hydraulic Hoist Gear Pump ....................................................................................................................... 120
10.0 Chassis and Hopper Group
10-0 ................................................................................................................................................................... 121
10.1 Fuel Tank Group ....................................................................................................................................... 122
10.2 Box Container Screens.............................................................................................................................. 123
10.3 Tongue Group ........................................................................................................................................... 124
10.4 Chassis Group ........................................................................................................................................... 125
10.5 Light and Reector Group ........................................................................................................................ 126
10.6 Rear Door Hardware Group...................................................................................................................... 127
10.7 Box Interior Group.................................................................................................................................... 128
10.8 Manual Top Hinger Door (Optional) ........................................................................................................ 129
10.9 Bottom Exhaust Group (Optional)............................................................................................................ 130
10.10 Hood Scoop Group (Optional)................................................................................................................ 131
11.0 TIRE AND AXLE GROUP
11-0 ................................................................................................................................................................... 132
11.1 Axle Group 14 CY, 8K.............................................................................................................................. 133
11.2 Axle Group 20/25/30 CY, 10/20K............................................................................................................. 134
11.3 Brake Assembly Group ............................................................................................................................. 135
11.4 Axle Hub Assembly Group ....................................................................................................................... 136
12.0 HOSE BOOM GROUP
12-0 ................................................................................................................................................................... 137
12.1 Boom Group.............................................................................................................................................. 138
12.2 Intake Hose Group .................................................................................................................................... 139
12.3 M3219 Hydraulic Boom Pump................................................................................................................. 140
Index ................................................................................................................................................................. 142
TABLE OF CONTENTS
Read and understand this entire manual before operating, maintaining or repair-
ing the leaf vacuum.

8
ODB Company
DCL800TM
Read and understand this entire manual before operating, maintain-
ing or repairing the leaf vacuum.
1.0
GENERAL
SAFETY
Contents
DCL800TM...........................................................................................................1
Table of Contents ..................................................................................................5
1.0 GENERAL SAFETY
1.1 Safety Symbol Denitions ...........................................................................10
1.2 Do’s and Do Not’s:........................................................................................11
1.3 Training:........................................................................................................13
1.4 Safety Decals .............................................................................................14
1.5 VIN And Serial Number Locations...............................................................17
1.0 GENERAL SAFETY

9
ODB Company
DCL800TM
SAFETY PRECAUTIONS
Read and understand this entire manual before operating, maintain-
ing or repairing the leaf vacuum.
DO NOT RIDE, SIT OR STAND ON UNIT
DO NOT MODIFY THE UNIT FOR RIDERS IN ANY
WAY. SERIOUS INJURY OR DEATH MAY OCCUR
If the decal above is missing or damaged call ODB immediately. Never operate a unit with damaged or
missing safety decals.
ODB’s leaf collectors are NEVER to be used to accomodate riders. If your unit has been modied
to accomdate riders, remove these modications immediately as this can result in serious injury or
death.

10
ODB Company
DCL800TM
!
SYMBOL MEANING
SAFETY ALERT SYMBOL: Indicates danger, warning or caution. At-
tention is required in order to avoid serious personal injury. May be used in
conjuction with other symbols or pictographs.
Read and understand this entire manual before operating, maintain-
ing or repairing the leaf vacuum.
Disregarding this safety warning WILL result in serious equipment
damage, injury or possible death.
Disregarding this safety warning CAN result in serious equipment
damage, injury or possible death.
Disregarding this safety warning MAY result in minor or moderate
injury or property damage.
1.1 Safety Symbol Denitions
This manual provides the owners/operator with procedures for safe opera-
tion, maintenance and repair of your leaf collector. As with any machine,
there are hazards associated with their operation. For this reason safety is
emphasized throughout this manual. To highlight specic safety information
the following safety denitions are provided to assist the reader.
The purpose of safety symbols are to attract your attention to possible
dangers. The safety symbols, and their explanations, deserve your care-
ful attention and understanding. The safety warnings do not by themselves
eliminate any danger. The instructions or warnings they give are not substi-
tutues for proper accident prevention measures.