OEM Tools 24456 Service manual

UNPACKING
After unpacking unit, inspect carefully for
any damage that may have occurred during
transit. Check for loose, missing, or damaged
parts. If any damage is observed, a shipping
damage claim must be filed with carrier.
Do not use the OEMTOOLS Smart Jump
Cables if broken, bent, cracked or damaged
parts (including labels) are noted. Any Smart
Jump Cables that appears damaged in any
way, operates abnormally or is missing parts
should be removed from service immediately.
If you suspect that the Smart Jump Cables
was subjected to shock load (a load that
was dropped suddenly, unexpectedly, etc.)
immediately discontinue use until it has
been checked by a factory authorized
service center.
Please read and save these instructions. Read through this owner’s manual carefully before using product. Protect
yourself and others by observing all safety information, warnings, and cautions. Failure to comply with instructions
could result in personal injury and/or damage to product or property. Please retain instructions for future reference.
Operating Instructions and Parts Manual 24456
11/14
2014 ©OEMTOOLS
FOR CUSTOMER SERVICE
Technical Question?
CALL 1-866-458-2472
[email protected]
SMART JUMP CABLES
(USE WITH MOST PERSONAL POWER SOURCES
WITH JUMP STARTS)
The following safety information is provided as a guideline to help you operate your Smart Jump Cables under the
safest possible conditions. Any tool or piece of equipment can be potentially dangerous to use when safety or safe
handling instructions are not known or not followed. The following safety instructions are to provide the user with the
information necessary for safe use and operation. Please read and retain these instructions for the continued safe use
of your service system. Failure to follow instructions listed below may result in serious injury. In addition, make certain
that anyone that uses the equipment understands and follows these safety instructions as well.
Explanation of Safety Signal Words
CAUTION
Notes
CAUTION
WARNING
WARNING
: Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
: Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury.
: Used without the safety alert symbol indicates a potentially hazardous situation which, if
not avoided, may result in property damage.
: Provide clarity and helpful information.
WARNING Pursuant to California Proposition 65, this product contains chemicals known to the state of
California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

2
Operating Instructions and Parts Manual 24456
SMART JUMP CABLES
Thank you very much for choosing an OEMTOOLS
Product!
For future reference, please complete the owner’s
record below:
Model: _______________ Purchase Date: _______________
Save the receipt, warranty and these instructions. It is
important that you read the entire manual to become
familiar with this product before you begin using it.
This machine is designed for certain applications only.
OEMTOOLS cannot be responsible for issues
arising from modification. We strongly recommend
this machine is not modified and/or used for any
application other than that for which it was
designed. If you have any questions relative to a
particular application, DO NOT use the machine until
you have first contacted OEMTOOLS to determine if
it can or should be performed on the product.
For technical questions please call 1-866-458-2472.
IMPORTANT INSTRUCTIONS
AND SAFETY RULES
1. Know your tool. Read this manual carefully. Learn
the tool’s applications and limitations, as well as,
potential hazards specific to it.
2. Keep work area clean and well lit. Cluttered or dark
work areas invite accidents.
3. Keep children away. All children should be kept
away from the work area. Never let a child handle
a tool without strict adult supervision.
4. Do not operate this tool if under the influence
of alcohol or drugs. Read warning labels on
prescriptions to determine if your judgment or
reflexes are impaired while taking drugs. If there is
any doubt, do not attempt to operate.
5. Use safety equipment. Eye protection should be
worn at all times when operating this tool. Use ANSI
approved safety glasses. Everyday eyeglasses are
NOT safety glasses. Dust mask, non-skid safety
shoes, hard hat or hearing protection should be used
in appropriate conditions.
6. Wear proper apparel. Loose clothing, gloves, neck-
ties, rings, bracelets or other jewelry may present a
potential hazard when operating this tool. Keep all
apparel clear of the tool.
7. Don’t overreach. Keep proper footing and balance
at all times when operating this tool.
8. Check for damage. Check your tool regularly. If
part of the tool is damaged it should be carefully
inspected to make sure that it can perform its
intended function correctly. If in doubt, the part
should be repaired. Refer all servicing to a qualified
technician. Consult your dealer for advice.
9. Keep away from flammables. Do not attempt
to operate this tool near flammable materials
or combustibles. Failure to comply may cause
serious injury or death.
10. Store idle tools out of the reach of children and
untrained persons. Tools may be dangerous in the
hands of untrained users.
• Maintain tools with care.
• Keep tools dry and clean.
• Do not use a damaged tool. Tag damaged tools “Do
not use” until repaired.
• Use only accessories that are recommended by the
manufacturer for your model. Accessories that may
be suitable for one tool may become hazardous
when used on another tool.
• Tool service must be performed only by qualified repair
personnel. Service or maintenance performed by
unqualified personnel could result in a risk of injury.
• When servicing a tool, use only identical replacement
parts. Use of unauthorized parts or failure to follow
maintenance instructions may create a risk of injury.
• Maintain a safe working environment. Keep the
work area well lit. Make sure there is adequate
surrounding workspace. Keep the work area free of
obstructions, grease, oil, trash, and other debris.
Do not use this product in a damp or wet location.
• Maintain labels and nameplates on this product.
These carry important information. If unreadable or
missing, contact OEMTOOLS for a replacement.
• Before use, read and understand all warnings, safety
precautions, and instructions as outlined in the
vehicle manufacturer’s service manual. It is beyond
the scope of this manual to properly describe the
correct procedure and test data for each vehicle.
• Always perform vehicle service in a properly
ventilated area. Never run an engine without proper
ventilation for its exhaust. Stop work and take
necessary steps to improve ventilation in the work
area if you develop momentary eye, nose, or throat
irritation as this indicates inadequate ventilation.
11/14
2014 ©OEMTOOLS

3
Operating Instructions and Parts Manual 24456
SMART JUMP CABLES
WARNING
• Engine parts that are in motion and unexpected
movement of a vehicle can injure or kill. When
working near moving engine parts, wear snug fit
clothing and keep hands and fingers away from
moving parts. Keep hoses and tools clear of moving
parts. Always stay clear of moving engine parts.
Hoses and tools can be thrown through the air if not
kept clear of moving engine parts. The unexpected
movement of a vehicle can injure or kill. When
working on vehicles always set the parking brake or
block the wheels.
• Avoid accidental fire and/or explosion. Do not smoke
near engine fuel and battery components.
Note: The manufacturer declines any and all
responsibility for damage to vehicles or components if
said damage is the result of unskillful handling by the
operator or of failure to observe the basic safety rules
set forth in the instruction manual.
WARNING
Read Rules for Safe Operation and Instructions Carefully.
PERSONAL PRECAUTIONS AND SAFETY
• Working in vicinity of a lead-acid battery is
dangerous. Batteries generate explosive gases
during normal battery operation. For this reason, it
is of utmost importance that each time before using
your Smart Jump Cables, you read this manual and
follow the instructions exactly.
WARNING
Wear complete eye protection and clothing protection,
when working with lead-acid batteries.
1. Use only attachments recommended or sold
by manufacturer. Use of non-recommended
attachments may result in fire, electric shock
or injury.
2. Do not disassemble the Smart Jump Cables. Take
it to a qualified professional when service or repair
is required. Incorrect reassembly may result in
electric shock or fire.
3. Make sure someone is within range of your voice
or close enough to come to your aid when you
work with or near a lead-acid battery.
4. Have plenty of fresh water and soap nearby for
use if battery acid contacts skin, clothing or eyes.
If battery acid contacts skin or clothing, wash
immediately with soap and water.
5. Avoid touching your eyes while working with a
battery. Acid particles (corrosion) may get into your
eyes! If acid enters your eye, immediately flood
eye with running cold water for at least 10 minutes.
Get medical attention immediately.
6. Remove all personal metal items such as rings,
bracelets, necklaces, and watches when working with
a lead-acid battery. A lead-acid battery can produce
a short-circuit current high enough to weld a ring (or
the like) to metal, causing a severe burn.
7. Take care not to drop a metal tool or other metal
onto the battery. Metal may cause sparking or
short circuit the battery or another electrical
devise. Sparking may cause an explosion.
8. NEVER smoke or allow a spark or flame in
the vicinity of the battery or engine. Batteries
generate explosive gases!
GENERAL BATTERY SAFETY
• To reduce the risk of battery explosion, follow
these instructions and those published by the
battery manufacturer and the manufacturer of
any equipment you intend to use in the vicinity of
a battery. Review cautionary markings on these
products and on the engine.
• When connecting to a battery in the vehicle, take
care to determine which post is grounded. To reduce
risk of a spark near battery, follow these steps when
battery is installed in vehicle.
WARNING: A spark near a battery may cause battery
explosion.
WARNING: Risk of electric shock or fire.
1. Stay clear of fan blades, belts, pulleys and other
parts that can cause injury.
2. Check polarity of battery posts. Battery case will
be marked by each post: POSITIVE (POS, P, +) and
NEGATIVE (NEG, N, -). NOTE: The positive battery post
usually has a larger diameter than the negative post.
3. Determine which post of battery is ground
(connected) to chassis.
NOTE: The negative post is normally grounded.
11/14
2014 ©OEMTOOLS

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Operating Instructions and Parts Manual 24456
SMART JUMP CABLES
IMPORTANT SAFETY INSTRUCTIONS
The warnings, precautions, and instructions discussed
in this manual cannot cover all possible conditions
and situations that may occur. The operator must
understand that common sense and caution are
factors which cannot be built into this product, but
must be supplied by the operator.
DISPOSAL
At the end of the useful life of the OEMTOOLS
Personal Power Source, dispose of the components
according to all state, federal, and local regulations.
PURPOSE
The Smart Jump Cables are intelligent cables that
verify proper connection, making jump starting safe
and easy.
GENERAL SAFETY
1. Always make sure the blue plug of the jumper
cable is fully engaged in the jump start socket
before jump starting the vehicle. This can limit the
available power and may cause damage or melting
of the blue plug.
2. Always make sure jumper clamps are well
connected, check if the vehicle’s battery
connections are rusted or dirty and if necessary,
clean before jumping start the vehicle.
3. DO NOT attempt to jump start more than 3
times. Otherwise, it can damage the OEMTOOLS
Personal Power Source. If your vehicle will not
start, check for other problems.
4. DO NOT connect the two clamps. Otherwise, it
may be dangerous!
5. DO NOT disassemble the OEMTOOLS Personal
Power Source. Otherwise, it may be dangerous!
6. DO NOT put fingers or hands into any of the
unit’s outlets.
7. DO NOT expose the unit to rain or snow.
8. Never place the unit directly above battery
being jumped.
9. DO NOT use the unit to jump start a vehicle while
charging the internal battery.
10. DO NOT permit the internal battery of the unit to
freeze. Never charge a frozen battery.
11. Consider having someone nearby to come to your
aid when you work near a lead-acid battery.
12. This power source is not intended for use by
young or infirm persons without supervision.
13. DO NOT use as a toy.
14. DO NOT allow the power source to become wet.
15. DO NOT immerse power source in water.
16. DO NOT operate the power source in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust.
17. DO NOT expose the power source to heat. Do
not store in locations where the temperature may
exceed 70°C.
18. Charge only at ambient temperatures between
-5°F ~ 140°F. Charge only using the charger
provided with the power source.
19. At the end of their useful life, discard the power
source with due care for our environmentCharge
only using the charger provided with the
OEMTOOLS Personal Power Source.
20. Under extreme conditions, battery leakage may
occur. Carefully wipe the liquid off using a cloth
and avoid skin contact when you notice liquid
on the batteries. In case of skin or eye contact,
rinse immediately with clean water and seek
medical attention.
21. DO NOT attempt to jump start Diesel Engines.
22. Never leave the jumper cables connected to the
Personal Power Source when storing.
Size 14” x 1.5” x 1.5”
Weight 0.5 Lbs.
Power Source 80000 MaH
Operating Temperature -5°F ~ 140°F
PRODUCT SPECIFICATIONS
11/14
2014 ©OEMTOOLS

5
Operating Instructions and Parts Manual 24456
SMART JUMP CABLES
SMART JUMP CABLES START 12V
GASOLINE VEHICLE INSTRUCTIONS:
PREPARATION INSTRUCTIONS
1. Clean the battery terminals before using the jump
starter. During cleaning, keep airborne corrosion
from coming into contact with your eyes, nose and
mouth. Use baking soda and water to neutralize
the battery acid and help eliminate airborne
corrosion. Do not touch your eyes, nose or mouth.
2. Determine the voltage of the battery by referring to
the vehicle owner’s manual and make sure that the
output voltage of the jump starter is corrrect.
3. Make sure that the unit’s cable clamps make
tight connections.
4. Position the DC cables to reduce the risk of
damage by the hood, door and moving or hot
engine parts. NOTE: If it is necessary to close the
hood during the jump starting process, ensure
that the hood does not touch the metal part of the
battery clips or cut the insulation of the cables.
OPERATION INSTRUCTIONS
1. Plug the jumper cable into the jump starter’s input
socket. Make sure the indicator of the cable
controller is off.
2. Connect the Red Clamp to the (+) battery terminal
and the Black Clamp to the negative (-) battery
terminal.
3. Observe the indicator light of the cable controller.
3A. GREEN Light on: Crank
the engine. If the engine
does not start within 5-8
seconds, stop cranking
and wait at least 1 minute
before attempting to start
the vehicle again.
3B. RED Light on with Audio
Alarm: You have connected
the clamps backwards. Check
the connection and reverse the
connections. The Audio Alarm
will stop after correct connection
made.
3C. GREEN Light blinking:
Battery voltage of vehicle is
too low. Press the “BOOST”
button on The Smart Module.
Once GREEN indicator is on,
crank the engine within
30 seconds.
3D. No Light is on, No Audio
Alarm: Dead battery or no
battery. Make sure the
connection is correct, and then
press the “BOOST” button. Once
the GREEN indicator is on, crank
the engine within 30 seconds.
4. Start the vehicle.
5. Remove the jumper cable from the jump starter
within 39 seconds after the engine has started.
6. Remove jumper cable from the car battery.
MAINTENANCE
Very little maintenance is required for the OEMTOOLS
Smart Jump Cables. Follow common sense in wiping
the charger clean and store in a clean, dry area.
1. After use, wipe all battery corrosion and other dirt
or oil from clip, cord, and the OEMTOOLS Portable
Power Source case. Use a dry cloth.
2. Coil charger cords to prevent damage.
3. Replace any cracked or frayed cords.
4. Store the OEMTOOLS Personal Power Source in a
clean, dry area.
3A.
3B.
3C.
3D.
11/14
2014 ©OEMTOOLS
Composition and amount of toxic and harmful substances in "The Tiny"
Portable Power Source
Pb Hg Cd Cr(Vi) PBB PBDE
000000
0: Indicate all homogeneous materials' hazardous substances content are
below the MCV limit specified in the Standard 2002/95/EC(RoHs).
TOXIC AND HARMFUL SUBTANCES:
Composi on and amount of toxic and harmful substances in the
Mul -Use Personal Power Source with Jumper Cables.

6
Operating Instructions and Parts Manual 24456
SMART JUMP CABLES
Figure Description Quantity
A Red Clamp (+) 1
B Black Clamp (-) 1
C Leads 2
D The Smart Module 1
E Plug 1
F Boost Button
(Not Shown)
1
(A)
Red Clamp (+)
(C)
Leads
(D)
The Smart
Module
(B)
Black Clamp (-)
(E)
Plug
(F)
Boost Button
(Not Shown)
CONTACT US
3580 E. Raines Road, Suite 3, Memphis, TN 38118
Tel: [phone]
www.oem-tools.com
11/14
2014 ©OEMTOOLS