OEM Tools 24830 Service manual

UNPACKING
After unpacking unit, inspect carefully for any damage
that may have occurred during transit. Check for
loose, missing, or damaged parts. If any damage is
observed, a shipping damage claim must be filed
with carrier. Do not use the Engine Crane if broken,
bent, cracked or damaged parts (including labels) are
noted. Any Engine Crane that appears damaged in any
way, operates abnormally or is missing parts should
be removed from service immediately. If you suspect
that the Engine Crane was subjected to a shock load
(a load that was dropped suddenly, unexpectedly, etc.)
immediately discontinue use until it has been checked
by a factory authorized service center.
Please read and save these instructions. Read through this owner’s manual carefully before using product. Protect yourself
and others by observing all safety information, warnings, and cautions. Failure to comply with instructions could result in
personal injury and/or damage to product or property. Please retain instructions for future reference.
Operating Instructions and Parts Manual 24830
FOR CUSTOMER SERVICE
Technical Question?
CALL 1-866-458-2472
[email protected]
2 Ton Folding
Engine Crane
Thank you very much for choosing an OEMTOOLS™ Product!
For future reference, please register your new tool at www.oem-tools.com and complete the owner’s record below:
Model: _______________ Purchase Date: ___________
Save the receipt, warranty and these instructions. It is important that you read the entire manual to become familiar with this product
before you begin using it. This product is designed for certain applications only. OEMTOOLS™ cannot be responsible for issues arising
from modification. We strongly recommend this product is not modified and/or used for any application other than that for which it was
designed. If you have any questions relative to a particular application, DO NOT use the product until you have first contacted customer
service to determine if it can or should be performed on the product.
WARNING: Pursuant to California Proposition 65, this product contains chemicals known to the state of California to cause
cancer and birth defects or other reproductive harm. Wash hands after handling.
The following safety information is provided as a guideline to help you operate your Engine Crane under the safest possible conditions. Any tool
or piece of equipment can be potentially dangerous to use when safety or safe handling instructions are not known or not followed. The following
safety instructions are to provide the user with the information necessary for safe use and operation. Please read and retain these instructions for
the continued safe use of your tool. Failure to follow instructions listed below may result in serious injury. In addition, make certain that anyone
who uses the equipment understands and follows these safety instructions as well.
WARNING
EXPLANATION OF SAFETY SIGNAL WORDS
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may
result in property damage.
NOTES: Provide clarity and helpful information.
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2017 OEMTOOLS™

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Operating Instructions and Parts Manual 24830
2 Ton Folding
Engine Crane
4/17
2017 OEMTOOLS™
IMPORTANT INSTRUCTIONS
AND SAFETY RULES
1. Know your tool. Read this manual carefully. Learn the tool’s applications
and limitations, as well as potential hazards specific to it.
2. Keep work area clean and well lit. Cluttered or dark work areas invite
accidents.
3. Keep children away. All children should be kept away from the work
area. Never let a child handle a tool without strict adult supervision.
4. Do not operate this tool if under the influence of alcohol or drugs.
Read warning labels on prescriptions to determine if your judgment or
reflexes are impaired while taking drugs. If there is any doubt, do not
attempt to operate.
5. Use safety equipment. Eye protection should be worn at all times
when operating this tool. Use ANSI approved safety glasses. Everyday
eyeglasses are NOT safety glasses. Dust mask, non-skid safety shoes,
hard hat or hearing protection should be used in appropriate conditions.
6. Wear proper apparel. Loose clothing, gloves, neck-ties, rings,
Bracelets or other jewelry may present a potential hazard when
operating this tool. Keep all apparel clear of the tool.
7. Don’t overreach. Keep proper footing and balance at all times when
operating this tool.
8. Check for damage. Check your tool regularly. If part of the tool is
damaged, it should be carefully inspected to make sure that it can
perform its intended function correctly. If in doubt, the part should
be repaired. Refer all servicing to a qualified technician. Consult your
dealer for advice.
9. Keep away from flammables. Do not attempt to operate this tool near
flammable materials or combustibles. Failure to comply may cause
serious injury or death.
10. Store idle tools out of the reach of children and untrained persons.
Tools may be dangerous in the hands of untrained users.
11. Maintain tools with care.
12. Keep tools dry and clean.
13. Properly maintained tools are less likely to bind and are easier to control. Do
not use a damaged tool. Tag damaged tools “Do not use” until repaired.
14. Check for misalignment or binding of moving parts, breakage of parts,
and any other condition that may affect the tool’s operation.
15. If damaged, have the tool serviced before using. Many accidents are
caused by poorly maintained tools.
16. Use only accessories that are recommended by the manufacturer
for your model. Accessories that may be suitable for one tool may
become hazardous when used on another tool.
17. Tool service must be performed only by qualified repair personnel.
Service or maintenance performed by unqualified personnel could
result in a risk of injury.
18. When servicing a tool, use only identical replacement parts. Use of
unauthorized parts or failure to follow maintenance instructions may
create a risk of injury.
19. Maintain a safe working environment. Keep the work area well lit.
Make sure there is adequate surrounding workspace. Keep the work
area free of obstructions, grease, oil, trash, and other debris. Do not
use this product in a damp or wet location.
20. Maintain labels and nameplates on this product. These carry important
information. If unreadable or missing, contact OEM for a replacement.
21. Keep the handle dry, clean, and free from brake fluid, oil, and grease.
22. Before use, read and understand all warnings, safety precautions, and
instructions as outlined in the vehicle manufacturer’s service manual.
It is beyond the scope of this manual to properly describe the correct
procedure and test data for each vehicle.
23. Always perform vehicle service in a properly ventilated area. Never
run an engine without proper ventilation for its exhaust. Stop work
and take necessary steps to improve ventilation in the work area if
you develop momentary eye, nose, or throat irritation as this indicates
inadequate ventilation.
24. Engine parts that are in motion and unexpected movement of a
vehicle can injure or kill. When working near moving engine parts,
wear snug fit clothing and keep hands and fingers away from moving
parts. Keep hoses and tools clear of moving parts. Always stay clear
of moving engine parts. Hoses and tools can be thrown through the
air if not kept clear of moving engine parts.
25. The unexpected movement of a vehicle can injure or kill. When
working on vehicles always set the parking brake or block the wheels.
26. Avoid accidental fire and/or explosion. Do not smoke near engine, fuel
and battery components.
27. The warnings, precautions, and instructions discussed in this manual cannot
cover all possible conditions and situations that may occur. The operator
must understand that common sense and caution are factors which cannot
be built into this product, but must be supplied by the operator.
28. For safety purposes and the prevention of damage to expensive
components, it is advised that the user have an understanding of
basic automotive repair and a working knowledge of automotive
systems.
29. We believe the information contained herein to be reliable. However,
general technical information is given by us without charge and the
user shall employ such information at their own discretion and risk. We
assume no responsibility for results or damages incurred from the use of
such information in whole or in part. Always refer to specific instructions
and technical information supplied by vehicle manufacturer.
30. The manufacturer declines any and all responsibility for damage
to vehicles or components if said damage is the result of unskillful
handling by the operator or of failure to observe the basic safety rules
set forth in the instruction manual.
31. This equipment is intended only for professional use by personnel trained
in performing the service functions for which it is has been designed.
32. This equipment is designed for servicing a variety of vehicles in a
safe, convenient manner. However, differences in vehicle makes
and models may make it impossible to use this equipment as it is
intended. Do not attempt to force the use of this equipment on an
application for which it is not designed to perform.
33. The procedures documented in this manual are to serve as guidelines
for the use of this equipment.
34. In addition to these guidelines, always follow the manufacturer’s
recommended procedures when servicing each unique vehicle.
35. The use of this equipment is simple and straightforward if you follow the
instructions. When operating this equipment, use common sense, and
always stop to think before using an engine crane or lifting a vehicle.
PRODUCT SPECIFICATIONS
Rated Capacity: 2 Ton
Ram Travel Stroke: 18"
Base Length: 70"
Base Width (Front): 41"
Base Width (Rear): 32"
PRODUCT DESCRIPTION
This engine crane is intended to be used to remove, install and transport
in the lowest position, automotive and light truck engines and engine
assemblies. It must be used with appropriately rated engine leveler, sling and/
or chains which are NOT INCLUDED. After removing, immediately transfer the
load to a work station or engine stand. Do not exceed rated capacity.
NEVER use for any purpose other than those uses outlined above!
1. Do not exceed the weight capacity of the engine crane. Make
sure weight is evenly distributed. Be aware of dynamic loading!
Sudden load movement may briefly create excess load, causing
product failure. Exceeding the maximum capacity for this product is
dangerous and can lead to serious injury or property damage.
2. Always evaluate your task before using this engine crane. Use as
intended only.
Boom
Position /
Ton
Min.
Hook /
Height
Max.
Hook /
Height
Hook
to
Ram
0.5 0 74.5" 40"
1 0 71" 34"
1.5 6.5" 67" 27"
212" 64" 20.5"

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Operating Instructions and Parts Manual 24830
2 Ton Folding
Engine Crane
4/17
2017 OEMTOOLS™
3. Lifting or supporting a vehicle or its components, even within weight
limit, can create an offbalance situation, causing the engine crane to
tip over and MAY lead to serious personal injury or property damage.
4. Use as intended only. Do not use for lifting human weight. Keep clear
of raised load.
5. Use only on a hard, level and flat surface capable of bearing the
combined weight of the engine crane, load being lifted, the operator
and any tools being used.
6. If you are working and the load becomes off-balance and/or the engine
crane begins to tip over, DO NOT ATTEMPT TO CATCH OR LIFT THE LOAD
WHEN FALLING. SERIOUS PERSONAL INJURY CAN RESULT! In this event,
clear the area as quickly and safely as possible in order to avoid injury
from the falling load, including getting hit with flying fragments.
7. Before each use, inspect the general condition of the engine crane. If
a problem occurs, have the problem corrected before further use.
TO PREVENT SERIOUS INJURY: DO NOT USE A DAMAGED OR
MALFUNCTIONING ENGINE CRANE
8. If in doubt about the safety of your project, we advise you to have the
work done by a professional familiar with applicable safety practices.
ASSEMBLY
1. Make sure all parts are present (refer to assembly diagram). If any
parts are missing or damaged, contact customer service.
2. Attach caster assemblies (6) to base (1) using bolts and washers, lock
washer and nuts (2, 3, 4, 5), then attach caster assembly (10) using
bolts (11).
3. Install casters (6) to front legs (12) using bolts, washers, lock washers
and nuts (2, 3, 4, 5).
4. Attach two front legs (12) to base (1) using 4 pins (8) and 4 retaining clips (9).
5. Attach upright (19) to base (1) using two bolts, washers and nuts (13,
14, 15). Upright must lean towards the rear of the base as shown.
Leave nuts finger tight.
6. Attach two braces (20) to upright (19) with bolts, washers and nuts
(16, 17, 21). Leave nuts finger tight.
7. Attach the bottom of braces (20) to inside of base (1) using two each
bolts and nuts (18, 16, 17).
8. Attach handle (23) to base (1) using bolts, washers and lock washers (3, 4, 5).
9. Tighten all bolts from upright (19) to base (1), braces (20) to upright
(19), and braces (20) to base (1).
10. Attach hydraulic unit (30) to the mounting bracket using bolts,
washers and nuts (16, 17, 18). Handle socket of hydraulic unit must
face the front of the base as shown. Lean hydraulic unit assembly
back against upright.
11. Connect boom (24) to upright using bolts, washers and nuts (16, 17, 24).
12. Hold boom (24) and pivot hydraulic unit (30) out away from upright.
Attach the ram of hydraulic unit to boom with bolts, washers and nuts
(16, 17, 25). Tighten nuts.
13. Slide boom extension (26) into boom and secure in retracted position
using bolts, washers and nuts (13, 14, 15). Three positions available:
1/2 ton, 3/4 ton, and 1 ton position.
14. Insert hook and chain (8) to boom extension using bolts, washers and
nuts (13, 14, 27). Re-tighten all fasteners.
15. NOTE: CHECK ALL FASTENERS FOR TIGHTNESS. TIGHTEN WHEN
ASSEMBLY IS COMPLETE.
OPERATION - BEFORE FIRST USE
1. To familiarize yourself with basic operation, turn the release valve lever:
a. Clockwise until firm resistance is felt to further turning. This is the
‘CLOSED’ release valve position used to raise the ram plunger.
b. Counterclockwise, but no more than 2 turns from the closed
position. This is the ‘OPEN’ release valve position used to lower
the ram plunger.
WARNING: Clear all tools and personnel before lowering load. Open
release valve slowly. The further handle is turned counterclockwise, the
faster the load will descend. Maintain control of the load at all times.
2. With ram plunger fully retracted, remove the oil filler plug. Insert the
handle into the handle sleeve, and then pump 6 to 8 strokes. This will
help release any pressurized air, which may be trapped within the
reservoir. Ensure the oil level is just below the oil filler hole. Reinstall
the oil filler plug.
3. Check to ensure that crane rolls freely and that the pump and
release valve operate smoothly. Raise and lower the unloaded crane
throughout the lifting range before putting into service.
WARNING: Always refer to vehicle service manual and/or shop
manual for location of appropriate engine lift points and removal
procedures.
WARNING: Lift only on areas of the engine as specified by the
vehicle manufacturer.
WARNING: Use of this engine crane is limited to lifting, lowering,
and transporting in the lowest possible position, automotive and light
truck engines. It is NOT and should never be used as a work station.
WARNING: Never load the crane with an engine that extends
beyond an imaginary line drawn connecting the centerlines of the front
and rear wheel/caster axles!
4. Ensure that the load does not exceed the rated capacity of your
chosen boom and leg position.
5. Secure appropriately rated engine leveler, chain or sling assembly
(sold separately) to the vehicle manufacturer’s recommended engine
lift points.
6. Secure the engine crane safety hook assembly to the engine leveler,
chain or sling assembly.
7. When ready to remove engine, turn release valve clockwise until
firm. Pump handle until load is high enough to clear vehicle. Before
moving, ensure the load is:
a. At the lowest practical position and always
below the center of gravity.
b. Prevented from swinging and inadvertent shifing.
WARNING: Never put any portion of your body under a load
supported by the engine crane. Keep crane on hard, smooth, level
surface. Before moving crane, lower the boom as far below horizontal as
possible, yet still allowing movement.
8. Remove engine, then immediately transfer the engine to appropriate
engine support device (engine stand). Turn release valve lever
counterclockwise to lower the load, but never more than 2 full turns.
Control the rate of descent of the load at all times. The more you open
the release valve, the faster the load descends.
9. Ensure stand is secure before working on or around it.
USE CAUTION WHEN TROUBLESHOOTING A MALFUNCTIONING
ENGINE CRANE.
Stay well clear of the supported load. Completely resolve all problems
before use. If the engine crane is malfunctioning, have a qualified
technician inspect and repair the engine crane before use.
MAINTENANCE
A periodic coating of light lubricating oil to pivot points, adjusting points,
etc. will help to prevent rust and assure that all components move freely.
STORAGE
Always store the engine crane in a well-protected area where it will not
be exposed to inclement weather, corrosive vapors, abrasive dust, or any
other harmful elements.
TO FOLD FOR STORAGE:
1. Remove forward most retaining clip and pin (8) and (9).
2. Raise leg until it nears vertical, reinstall pin (8) and retaining clip (9).
3. Repeat for other leg.

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Operating Instructions and Parts Manual 24830
2 Ton Folding
Engine Crane
4/17
2017 OEMTOOLS™
CONTACT US
3580 E. Raines Road, Suite 3, Memphis, TN 38118
Tel: [phone]
www.oem-tools.com
OEMTOOLS™ LIMITED 90 DAY WARRANTY
Please read the following carefully.
For 90 days from the original purchase of this product, OEMTOOLS™ will warranty this item. If you find any defect in material or workmanship, through normal
usage, return it to the place of purchase or to OEMTOOLS™ for repair or replacement at our discretion. In order to obtain this service, send your tool and proof
of purchase, transportation pre-paid, to OEMTOOLS™ Q.A. Dept., 3580 E. Raines Road #3, Memphis, TN 38118. We will not be responsible for lost or damaged
goods during transportation; please insure your package. If our inspection verifies the defect, we will either repair or replace the product at our election, or we
may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but
if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the
product.
OEMTOOLS™ does not provide warranty for products labeled other than OEM®or OEMTOOLS™. OEMTOOLS™ will not provide any warranty for products
subjected to abnormal use. Abnormal use includes, but is not limited to, abuse, accident, alteration, neglect, and unauthorized or unreasonable use or repairs.
This warranty does not cover bits, blades, files, batteries, or calibration. We recommend that you maintain your tools and sharpen or replace blades, bits, files,
and batteries as necessary. OEMTOOLS™ reserves the right to make any changes in construction or design at any time without any obligation in incorporating
such changes to tools or equipment previously sold.
OEMTOOLS™ makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product
is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or
indirectly to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear or
to lack of maintenance.
We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply
to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND
FITNESS. This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state.
NOTE: Not all components of the Engine Crane are replacement items, but
are illustrated as a convenient reference for location and position in the
assembly sequence. The manufacturer and/or distributor have provided the
parts list and assembly diagram in this manual as a reference tool only.
Neither the manufacturer nor distributor makes any representation or warranty
of any kind to the buyer that he or she is qualified to make any repairs to the
product, or that he or she is qualified to replace any parts of the product. In
fact, the manufacturer and/or distributor expressly states that all repairs and
parts replacements should be undertaken by certified and licensed technicians,
and not by the buyer. The buyer assumes all risk and liability arising out of his
or her repairs to the original product or replacement parts thereto, or arising
out of his or her installation of replacement parts thereto.
PARTS LIST PARTS DIAGRAM
Fig. Description Qty.
1 Base Frame 1
2 Nut 16
3 Lock Washer 26
4 Washer 26
5 Bolt 16
6 Caster Assembly 4
7 Bolt 2
8 Pin 4
9 R-Pin 4
10 Caster Assembly 2
11 Bolt 8
12 Extension Leg 2
13 Nut 4
14 Washer 4
15 Bolt 3
16 Washer 6
Fig. Description Qty.
17 Nut 6
18 Bolt 1
19 Post 1
20 Support 2
21 Bolt 1
22 Bolt 1
23 Pulling Handle 1
24 Boom 1
25 Bolt 1
26 Boom Extension 1
27 Bolt 1
28 Chain 1
29 Hook 1
30 Jack 1
31 Handle Cover 1
32 Handle 1