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OLT 8x4 SpaceSaver Garden Shed User manual

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Outdoor Living Today www.outdoorlivingtoday.com sales@outdoorlivingtoday.com
Page 1
8x4 SpaceSaver Garden Shed -
Double Door - Bevel Model
Assembly Manual
Revision #21
September 26, 2019
In the event of a missing or broken piece, simply call the Outdoor Living Today Customer
Support Line @ 1-888-658-1658 within 30 days of the delivery of your
purchase. It is our commitment to you to courier replacement parts, free of charge,
within 10 business days of this notification. Replacement parts will not be
provided free of charge after the 30 day grace period.
Thank you for purchasing
an 8x4 SpaceSaver Garden
Shed. Please take the time
to identify all the parts prior
to assembly.
Please be aware that it is the
customers’ sole responsibility
to acquire the necessary
building permits and or obtain
approval from their local
county, municipality or HOA
prior to purchasing. Generally,
shed structures under 100
square feet do not require
permits in most jurisdictions
in the United States and
Canada.
Thank you for purchasing our 8x4 SpaceSaver Garden Shed Double Door.
Please take the time to identify all the parts prior to assembly.
Parts List:
A. Floor Section
1 - 45 ½” x 75” - Large Floor Frame (2 Joists unattached)
1 - 45 ½” x 21” - Small Floor Frame (2 Joists ATTACHED)
2 - 1 ½” x 3 ½” x 72” - Floor Joists
(Steps 1 - 2)
5 - 1 ½” x 3 ½” x 45 ½” - Floor Runners
(Steps 3 - 5)
1 - 5/8” x 45 ½” x 75” - Plywood Flooring
1 - 5/8” x 45 ½” x 21” - Plywood Flooring
(Steps 6 - 8)
B. Wall Section
4 - 1 ½” x 2 ½” x 45 ½” - Wall Plates
4 - 45 ½” x 75” - Wall Panels
2 - 12” x 73” - Narrow Wall Panels
(Steps 9 - 18)
2 - 2” x 3 ½” x 6 ½” - Door Headers - Short (Dado on edge)
1 - 2” x 3 ½” x 78” - Door Header - Long
Dado cut on edge- Aluminum Support Strip Attached
2 - 1 ½” x 3 ½” x 73” - Door Jambs - Vertical
(Steps 19 - 21)
2 - Top Triangular Siding Pc for Angle Wall Extendors (L/R)
2 - 45 ¼” - Angle Wall Extendors (L/R)
2 - 9” x 45 ½” - Wall Extendors
(Steps 22 - 28)
1 - ¾” x 3 ½” x 70” - Horizontal Wall Cleat
1 - ¾” x 3 ½” x 21” - Horizontal Wall Cleat
(Step 29)
C. Rafter & Roof Section
6 - 1 ½” x 2 ½” x 54” - Rafters
2 - ½” x 3 ½” x 48” - Front Soffit
2 - ½” x 3” x 48” - Rear Soffit
(Steps 31 - 36)
2 - Rafter/Facia Nailing Plates - ¾” x ¾” x 48”
(Step 37)
2 - Roof Panels - 51” w x 56” d (1 - Left 1- Right)
(Steps 38 - 40)
4 - 5 ½” Wide x 16” to 18” long - Filler Shingles
(Steps 41 - 44)
D. Miscellaneous Section
(Skirting, Trim, Door, Facia & Misc. Parts)
6 - ¾” x 4 ½” x 45 ¼” - Bottom Skirting (Bevel Siding)
(Steps 47 - 50)
8 - 7/8” x 2 ½” x 36” - Corner Filler Trims
2 - 7/8” x 2 ½” x 10” - Rear Center Corner Filler Trims
(Steps 51 - 53)
2 - ½” x 3 ½” x 79” - Vertical Door Trims
(Steps 54 - 55)
2 - ½” x 5 ½” x 79” - Front Corner Trims
2 - ½” x 5 ½” x 88 ¾” - Rear Corner Trims
2 - ½ x 2 ½” x 80” - Side Front Corner Trims
3 - ½” x 2 ½” x 88 ¾” - Side Rear Corner & Middle Trims
(Steps 56 - 59)
1 - ½” x 1 ¼” x 64” - Horizontal Door Trim
2 - ½” x 2 ½” x 8 ½” - Horizontal Narrow Wall Trims
(Step 60)
2 - 31 ½” X 72” - Full Doors
(Steps 61 - 65)
2 - ½” x 4” x 54 1/8” - Side Facia (Angle Cut Ends) - reverse
4 - ½” x 4” x 50 ½” - Front and Rear Facia
(Steps 66 - 68)
2 - ½” x 4 ½” x 51 5/8” - Roof Ridge Boards
(Step 69)
2 - Detail Facia Plates (4” high)
(Step 70)
2 - ½” x ½” x 28 7/8” - Upper Interior Door Trims
4 - ½” x ½” x 35 7/8” - Side Interior Door Trims
(Steps 71 - 72)
1 - 1 ½” x 2 ½” x 6” - Upper Door Stop
1 - ¾” x 2 ½” x 64” - Lower Door Stop /Floor Threshold
(Steps 73 - 74)
1 - x 2 ½” x 70” - Interior Vertical Door Flange
(Steps 75 - 76)
1 - 45 ¼” - Extra Piece of Bevel Wall Siding - Use if wall panel
siding is damaged or to shim floor or door.
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Page 2
Note: All Trim, Facia and Bottom Skirting pieces will be positioned rough face out when installed.
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Page 3
8x4 SPACESAVER DD HARDWARE PACKAGE
Door Handle x 2
Square Drive Bit
Hardware Kit (Provided)
Safety Glasses Work Gloves
Safety Equipment Required (Not Provided)
Ladder
Screw Gun/Drill Tape Measure
Hammer Wood Clamp
Level Pliers
Tools Required (Not Provided)
1/8” & 1/2” Drill Bits
Barrel Bolt
Utility Knife
2 1/2”
1 1/4”
3/4”
Simpson Strong
Tie x 8
2”
Cane Bolt
1 1/2” Finishing Nail
168 Pcs.
115 Pcs.
24 Pcs.
38 Pcs.
245 Pcs.
Tee Hinge x 6
Black Headed
Black Headed
Plywood Floor
Large Floor
Joist Frame
Floor Joists (2)
Floor Runners (5)
Small Floor
Joist Frame
Exploded Floor Section
A. Floor Section Exploded view of all parts necessary to
complete Floor Section. Identify all parts
prior to starting. Note: Floor Footprint is
96” wide x 45 1/2” deep.
Foundation Material
not included.
1. Lay out Large Floor Joist Frame and 2 Floor Joists (1 1/2” x 3 1/2” x 72”) as illustrated above.
Position Joists equally in Floor Joist Frame. Use Small Floor Joist Frame as a template to determine
joist position. Position Joist so flush with framing.
2. When correctly positioned, attach each Joist with 4 - 2 1/2” screws (2 per end). You can find
the Square Drive Bit for the screws in with the Hardware Kit Bag.
Flush
with
framing.
Front of SpaceSaver
Door Location. Small Floor
Joist Frame.
You can find the
Square Drive Bit, for
the screws, in the
Hardware Kit Bag.
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Page 4
3. With Floor Joist Frames positioned
together flush, attach with 6 - 2 1/2”
screws.
4. Position and attach Floor Runners
(1 1/2” x 3 1/2” x 45 1/2”) to completed floor
frames with 6 - 2 1/2” screws per Runner.
Make sure Runners are flush with outside
of floor framing but not overhanging. Make
sure 4th Runner is placed equally over seam
where floor frames meet.
4th Runner
4th Runner
96”
45 1/2”
5. With Floor Runners attached, carefully flip the floor over and place on your foundation.
Caution - you may need 2 people to assist you. Be careful when laying floor down not to bend or twist
floor. Note: The floor will be flipped over and floor runners will sit on your foundation. It is important
to note that having a level foundation is critical. Choosing a foundation will vary between regions.
Typical foundations can be concrete pads or patio stones positioned underneath the floor runners.
6. When in place, level floor completely
before proceeding.
7. Position Plywood Floor pieces (2) on top of
completed floor joists.
.Flush with Floor Framing.
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Page 5
Front
8. Position Plywood so it sits almost flush with outside of floor joist framing (see Note). When
correctly positioned, attach to all floor joists with 1 1/4” screws. Use screws every 16”.
B. Wall Section Exploded view of all parts necessary to
complete the Wall Section. Identify all parts
prior to starting.
Angled Wall
Extendors (2)
Door Header - Long
with aluminum
support.
Solid Wall
Panel (4)
Wall Plate (4) Door Jambs (2)
Narrow Wall
Panel (2)
Horizontal
Wall Cleats
Wall Extendors (2)
Wall Plate
9. Locate 4 Solid Wall Panels and 4 Wall Plates (1 1/2” x 2 1/2” x 45 1/2”). Attach Plates to
bottom of studs of each wall panel with 3 - 2 1/2” screws. Position so plates are flush with framing.
Door Header -
Short (2)
Note: Plywood is cut slightly smaller than
floor framing. Keep plywood seams tight.
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Page 6
Important:
Pilot hole ALL 2x3 Wall
Studs with 1/8” drill bit prior to
screwing. This will make it much
easier to attached together. Pilot Hole
first.
10. Starting on side, position a Solid Wall Panel on top of plywood floor.
The Wall Panel bottom framing will sit flush with floor framing. Wall siding will
overhang the floor. Important: Make sure all walls are aligned in their
upright position. If not, water may leak into your shed. Unsure if panel is
facing up or down? Recently attached Bottom Plate is on bottom of panel.
11. Outside 2x3 framing of wall panel should be flush with outside of floor framing when properly
aligned. Note: Do not align wall siding to floor. Align wall plate to outside of plywood floor. When
positioned correctly, locate 2nd Solid Wall Panel and place in corner.
Wall Plate Flush
with plywood floor.
Do not align
wall siding to
floor. Align
wall plate to
outside of
plywood floor.
12. Butt both vertical wall studs of side and rear walls together and attach with 3 - 2 1/2” screws.
Screw at the bottom, middle and top of stud to secure properly. Have helper push wall framing
together while securing to ensure tight fit. Note: Drill pilot holes in studs to prevent splitting.
Rear Solid Wall
Side Solid Wall
Do Not Attach Walls To
Floor until Step 30.
Optional- Caulking
seams will help prevent
moisture from entering
your shed. Caulking not
included in kit.
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Page 7
Pilot Hole
first.
Wall Plate
13. With the corner wall attachment complete, position the second rear wall panel in place so
bottom 2x3 wall framing is sitting flush with outside floor framing. Wall siding should overhang floor by
approximately 3/4”. When positioned correctly, attach both wall panel studs together as per
Step 12 with 3 - 2 1/2” screws.
14. With Rear Wall Panel in place, position other side wall panel on floor as per Step 10 & 11.
Rear Wall Panel
15. Secure side wall panel to rear wall panel as per Step 12. Next, locate a Narrow Wall Panel and
position in front corner.
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Page 8
Do Not Attach
Walls To Floor
until Step 30.
Pilot Hole
first.
Pilot Hole
first.
16. Once again position the 2x3 wall plate so it
sits flush on floor and siding overhangs.
Note: Narrow Wall Panel is only 73” high.
19. Locate both Door Headers - Short (step facing up and out). Attach both short end pieces using
2 - 2 1/2” screws per piece. Screw from top down into wall framing. Align to inside of wall
framing and tight against side wall.
18. Complete opposite Narrow Wall as per Steps 16 & 17.
17. When correctly positioned, secure
Narrow Wall Stud to Side Wall Stud with
3 - 2 1/2” screws.
2x3 wall
plate flush
with plywood
floor.
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Page 9
Step to front
and top.
Pilot Hole
first.
Pilot Hole
first.
Align with
inside wall
framing.
22. Locate an Angled Wall Extendor and Top Siding Piece for Angled Wall Extendor (L/R).
Position top siding on wall extendor and align as shown above. Attach with 3 - 1 1/2” finishing nails to top
wall framing. There are left/right top siding pieces. Use rough surface side out..
Place finished wall extendor on side wall panel frame. Complete both sides now.
Note: Bottom siding of wall extendor will overhang and cover siding of side wall.
20. Locate Door Header - Long (2” wide aluminum support attached already). Align step on header
facing up and out and with support strip to the inside of shed. Attach using 2 - 2 1/2” screws per end as
shown above. Hint: Have 2 helpers push Side Walls together to close any gaps between Headers.
Complete both sides. Attach support strip to short headers with 2 - 3/4” screws.
21. Locate both Vertical Door Jambs (1 1/2” x 3 1/2” x 73”) and position flush against front narrow
wall stud. The Jamb will sit flush to outside of wall siding.When positioned correctly, secure Jamb
using 6 - 2 1/2” screws. Complete both sides.
Push
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Page 10
Long Door Header has aluminum
support strip already attached.
3/4” screws
2 1/2” screws
5 1/2”
5 1/2”
Top Siding Pc.
Top Siding Pc. for Angle Wall
can also be installed after Roof
is attached after Step 46.
Side Wall Panel