Olympus IPLEX NX IV9000N User manual

INSTRUCTIONS
IV9000N
IV9435N
IV9450N
IV9635N
IV9635X1N
IV9650N
IV9675N
INDUSTRIAL ENDOSCOPE
IPLEX NX
Industrial Endoscope
MM2671 08 Issued in February, 2020

Distributed by
Manufactured by
Shinjuku Monolith, 2-3-1 Nishi-Shinjuku, Shinjuku-ku, Tokyo 163-0914, Japan
www.olympus-global.com

Introduction..........................................................................................................................1
Intended use............................................................................................................................... 1
Instruction manual............................................................................................................... 1
Product configuration...................................................................................................... 1
Safety precautions......................................................................................................2
Rating plate/caution plate.............................................................................10
1 Unpacking...................................................................................................................13
1-1 Unpacking.....................................................................................................................13
1Storing the optical adapter case..............................................................................13
2Options......................................................................................................................................................14
2 Nomenclature......................................................................................................... 15
2-1 Nomenclature...........................................................................................................15
2-2 Distal end/optical adapter nomenclature.............................18
2-3 LCD monitor nomenclature.....................................................................19
3 Pre-operation preparation and inspection...................................22
3-1 Transporting of the carrying case....................................................22
3-2 Placing the instrument..................................................................................23
1Removing components from the carrying case..................................23
2Placing the main unit on a flat surface...........................................................23
3Adjusting the height and direction of the LCD unit.........................24
4Placing the LCD unit...............................................................................................................24
3-3 Preparing the power supply...................................................................27
1Using the battery..........................................................................................................................27
2Using the AC adapter............................................................................................................28
3-4 Taking out the insertion tube...................................................................29
3-5 Attaching and removing the optical adapter....................30
Contents

3-6 Removing the scope unit..........................................................................32
3-7 Connecting the remote control unit to the
main unit .........................................................................................................................33
3-8 Connecting the SDHC card/USB flash drive....................34
3-9 Attaching/removing the shoulder strap...................................35
3-10 Attaching the hook assembly...........................................................36
3-11 Replacing the hook........................................................................................37
3-12 Replacing the safety cap........................................................................38
3-13 Using the handle holder..........................................................................38
3-14 Using the channel port grip and the belt clamp......39
3-15 Pre-operation/post-operation inspections.........................42
4 Basic operation....................................................................................................45
4-1 Turning ON the power....................................................................................45
1Turning ON the power...........................................................................................................45
4-2 Turning ON the light..........................................................................................45
1Checking the lighting of the illumination at the distal end
of the insertion tube.................................................................................................................45
4-3 Operating the instrument...........................................................................46
4-4 Observing the inspection object......................................................48
4-5 Withdrawing the scope unit....................................................................49
4-6 Adjusting the image display..................................................................50
1Still image (Freeze).....................................................................................................................50
2Enlarging the image (Zoom).........................................................................................50
3Adjusting the brightness....................................................................................................50
4-7 Switching the folder on the live screen....................................51
4-8 Recording images..............................................................................................52
1Image recording preparation........................................................................................52
2Recording the still image..................................................................................................54

3Recording the movie..............................................................................................................56
4Appending the movie............................................................................................................57
4-9 Playing back the image...............................................................................58
1Playing back an image in a full-screen view (View screen)..59
2Viewing the thumbnail screen and selecting the playback
image..........................................................................................................................................................59
3Sound attached to the still image..........................................................................60
4Playing back and pausing the movie...............................................................60
4-10 Displaying live images on the external monitor........61
4-11 Using recorded images on a PC..................................................61
5 Menu operations and functions.....................................................62
5-1 Menu operations...................................................................................................62
5-2 Using the live screen/freeze screen.............................................64
1Initial setting menu....................................................................................................................64
2Inputting a title.................................................................................................................................67
3Registering a text string as a preset title.......................................................69
4Adjusting the image sharpness................................................................................70
5Adjusting the image saturation..................................................................................70
6Setting date and time.............................................................................................................71
7LANGUAGE.........................................................................................................................................71
8FINE MODE SPEED..................................................................................................................72
5-3 Using the thumbnail/view screens................................................73
1File/folder operation menu...............................................................................................73
6 Stereo measurement function...........................................................75
6-1 Measurement Flow............................................................................................76
6-2 Attaching the stereo optical adapter...........................................77
6-3 Checking measurement values........................................................78

6-4 Observing the measurement area.................................................80
1Observing the measurement area on the live screen.................80
2Measuring the distance to the measurement area by spot
ranging.......................................................................................................................................................81
6-5 Measurement............................................................................................................83
1Measurement...................................................................................................................................83
2Measurement screen.............................................................................................................84
3Measurement method types........................................................................................86
4Specification of measurement points...............................................................88
5<3D OPTION>.....................................................................................................................................90
7 Scaler measurement function...........................................................92
7-1 Measurement flow...............................................................................................92
7-2 Attaching the optical adapter................................................................93
7-3 Observing the measurement area ................................................93
7-4 Measurement ...........................................................................................................94
8 Troubleshooting...................................................................................................96
8-1 Troubleshooting guide...................................................................................96
1Error messages..............................................................................................................................96
2Common problems..................................................................................................................97
8-2 Requesting repair of this product....................................................99
9 Storage and maintenance ................................................................100
9-1 Replacing the battery...................................................................................100
9-2 Replacing the O-ring....................................................................................100
9-3 Cleaning components................................................................................100
1Cleaning the insertion tube.........................................................................................100
2Cleaning the distal end....................................................................................................101
3Cleaning the optical adapter.....................................................................................101

4Cleaning the hook assembly....................................................................................102
5Cleaning the LCD monitor............................................................................................102
6Cleaning of other units......................................................................................................102
9-4 Storage precautions.......................................................................................103
1Storing the instrument in the carrying case...........................................103
2Storing the hook assembly..........................................................................................104
10 Specifications ...................................................................................................105
10-1 Operating environment...........................................................................105
10-2 Other specifications....................................................................................106
1Other specifications..............................................................................................................106
2External application standard...................................................................................109
3Software license information......................................................................................109
4Using open source software.......................................................................................110
5AVC Patent Portfolio License.......................................................................................110
10-3 Optical adapter specifications........................................................111
1For 4-mm type insertion tube.....................................................................................111
2For 6-mm type insertion tube.....................................................................................111
3For 6.2-mm type insertion tube................................................................................112
Appendix..........................................................................................................................114
System chart..........................................................................................................................114

1
IPLEX NX
Introduction
Intended use
This instrument is intended for inspecting and observing the interior of machinery, equipment,
materials, and other objects, without damaging the object being inspected.
Instruction manual
This instruction manual contains the information to understand the operations and handling
method of this instrument and to use this instrument safely.
Before using the instrument, carefully read the contents of this instruction manual to ensure
that you use the instrument correctly. After reading this instruction manual, store it together with
the warranty agreement in a safe place.
If you have any questions about any information in this instruction manual, please contact
Olympus.
The symbols used in the texts of this manual have following meanings:
[ ] indicates the words on the user interface of the product displayed in English.
< > indicates the words on the user interface of the product and the language displayed is
selectable by user settings.
Product configuration
For the configuration of devices required by this instrument and devices that can be used in
combination with it, see “System chart” (page114) in “Appendix”.
Note that use of this instrument in combination with options or separately available items
other than “System chart” does not only create the risk of abnormal operations but it may also
damage the device.

2
Safety precautions - General safety precautions -
Safety precautions
Comply strictly with the precautions described below when handling this instrument. The
information is supplemented by dangers, warnings and cautions given in each chapter. The
safety cannot be ensured when the instrument is used in ways that are not specifically described.
· Never use the instrument for observing inside of the human or animal cavity.
Otherwise, death or serious injury of the person or animal may result.
· Never use the instrument in the following environments.
- Where flammable atmospheres are present
- Where metal dust or other dust is present
Otherwise, an explosion or fire may result.
· Do not repair, disassemble or remodel the instrument.
Never repair, disassemble or remodel the instrument. Otherwise, the injury of
human bodies or the damage of the instrument may result. Only personnel
who are authorized by Olympus are allowed to repair the instrument.
Olympus is not liable for any accidents or instrument damage that occurs as a
result of repairs attempted by personnel who are not authorized by Olympus.
· Stop using the instrument immediately at the first sign of heat,
smoke, abnormal odor, abnormal noise or any other abnormality.
Even if the instrument is still operable, turn OFF the power.
· Do not insert the insertion tube into an inspection object that is in
operation or conducting electricity.
Otherwise, the insertion tube may be damaged by being caught inside
of the inspection object, etc., or the insertion tube may touch the object,
which results in electric shock.
DANGER
WARNING
Note that use of this instrument in ways that are not specifically described in this instruction
manual does not ensure the safety and it may also cause the malfunction of this instrument.
Be sure to follow this instruction manual when using this instrument.
The following symbols are used throughout this instruction manual.
DANGER : Indicates an imminently hazardous situation which, if not avoided,
will result in death, serious injury or damage of observation object.
WARNING : Indicates a potentially hazardous situation which, if not avoided,
could result in death, serious injury or damage of observation object.
CAUTION : Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury. It may also be used to alert
against unsafe practices or potential material damage.
NOTE
: Indicates a potential situation which, if not avoided, may result in
failure of this instrument.
TIP
: Indicates additional helpful information.

3
IPLEX NX
· Before storing the instrument in its carrying case, be sure to turn OFF
the power and remove the battery.
Leaving the battery loaded during storage causes it to be hot, which may
cause fire.
· Do not use the instrument in any environment (including strongly
radioactive environments) other than the specified operating
environment.
Otherwise, unexpected accidents that may damage the insertion tube
may result.
· Do not touch the distal end immediately after using this instrument in
high-temperature environments.
Otherwise, you may get burned.
· Use the stereo optical adapter and the scope unit in combination
specified by Olympus.
If you use them in combination that is not specified by Olympus, the
unexpected accidents that may deteriorate the performance may result.
· Note the following precautions when the illumination is turned ON.
- Do not leave the distal end of the insertion tube near the flammable
substances for a long time.
- Do not look directly at the light emitted from the distal end.
· Use only the power cord and the AC adapter specified by Olympus
and connect the power cord to the 3P power outlet within the rated
range.
Otherwise, smoke, fire, or electric shock may occur.
· Do not use the power cord specified for this instrument for other
products.
· Do not use the AC adapter outdoors.
Otherwise, electric shock, smoke or fire may occur, which may cause
damage to the instrument.
The AC adapter is designed for indoor use.
· Do not apply a strong impact to the AC adapter by hitting it against
the wall or dropping it to the floor, etc.
Otherwise, malfunction or damage may be caused and result in electric
shock.
· If you sense any abnormality while inserting the insertion tube into
the inspection object, do not attempt to insert it forcibly any more but
carefully pull out the insertion tube.
Note the following when pulling out the insertion tube.
- Do not pull out the insertion tube from the inspection object while the
angulation is locked or while the angulation section is bent.
- If the insertion tube is caught on something during pulling it out, rotate
the insertion tube gently while continuing to pull out.
WARNING
CAUTION

4
· Note the following precautions when handling the distal end of the
insertion tube.
- Do not drop the optical adapter or subject it to strong impact.
- Do not subject the distal end to severe impact or pulling.
- Do not subject the angulation section to strong pressure or bending.
- Do not move with holding the distal end of the insertion tube.
- Do not use this instrument if the O-ring of the distal end of the
insertion tube is damaged or torn.
Otherwise, the glass lenses and the precision components which
constitute the distal end and the angulation section may be damaged.
· Always attach the optical adapter before using this instrument.
If you use the instrument without attaching the optical adapter to the
insertion tube, parts (screws, etc.) are easily deformed due to contact
with hard objects, etc. If the insertion tube parts are deformed, the optical
adapter cannot be attached or may fall off.
· Never use the optical adapter if any of its parts are loose.
Otherwise, the loose parts may fall off.
· If the optical adapter cannot be attached or removed because the
nut does not rotate, stop using it.
Contact Olympus.
· If you sense any abnormality while performing the angulation
operation, do not attempt to force the angulation operation.
Otherwise, the insertion tube or the inspection object may be damaged.
· When hanging the main unit on your shoulder using the shoulder
strap, do not allow it to be caught on other objects.
Be careful so that it does not strangle your neck.
· Do not allow metal or other foreign objects to enter the main unit
through connector terminals or any other openings.
Otherwise, the malfunction or electric shock may result.
· Do not use this instrument near the strong electromagnetic radiation source.
The proper operations may be interfered. Check the electromagnetic
environment before using this instrument.
· The interfaces in the connector cover, SDHC card and USB flash drive
are high sensitivity parts. Be sure to remove the electricity before use.
Otherwise, the malfunction may occur due to the static electricity.
(Caution plate position: “Caution 2" on page 10)
· Remove the electricity around the heat sink of the main unit before operation.
Otherwise, the malfunction may occur due to the static electricity.
(Caution plate position: “Caution5", “Caution7", “Caution8” and
“Caution9" on page 10)
· Do not use the parts other than the insertion tube underwater or
clean them under running water.
Otherwise, water creates the risk of electric shock. The parts other than
the insertion tube are designed for water proof construction only if the
battery cover and connector covers are closed completely. Do not use or
store the instrument in an environment where it is submerged in water.
CAUTION

5
IPLEX NX
· Do not subject the LCD monitor to strong impact, strong pressure or
to scratching by a hard or pointed object.
Otherwise, the LCD monitor may be cracked or scratched, or the
damaged monitor may cause personal injury.
· When tilting the handle, be careful not to pinch your hands or any objects.
· Use SDHC card and microSDHC card recommended by Olympus to
record images.
This instrument comes with an SDHC card.
· Do not remove the battery or the AC adapter during operation.
Otherwise, the recorded data may be damaged.
· Do not remove the SDHC card or the USB flash drive while recording
or replaying the image.
Otherwise, the recorded data or the image recording media may be
damaged or lost.
· Do not repeat inserting or removing the SDHC card or the USB flash
drive continuously.
Otherwise, the recorded data or the image recording media may be
damaged or the SDHC card may not work properly.
· Be careful for followings when using the extendable handle of the
carrying case.
- Be careful you do not catch your hand when storing the handle inside
the carrying case.
- Do not attempt to lift the carrying case by holding the extendable
handle.
· Do not store the instrument in the following locations.
- Environments exposed to high temperature, high humidity and large
amounts of dust or particulate
- Locations exposed to direct sunlight or radiation
- Locations exposed to gas that includes halide *1
Otherwise, the instrument may be damaged.
*1 The performance of some electrical parts may deteriorate due to the
halide in insecticides, pesticides and gaseous extinguishing agents, etc.
· Do not continue to use the instrument when it is wet with
condensation.
In case of a sudden temperature change, such as entering a warm room
from cold outside, condensation may be caused inside the instrument. Using
the instrument while it is wet with condensation may cause malfunction.
If condensation occurs, leave the instrument in the environment where it will
be used and allow the condensation to dry before using it.
· Do not insert the insertion tube into the inspection object which is in
an environment that exceeds the operating temperature range.
The continued use may damage or deteriorate the performance of the instrument.
· Do not use the instrument if the contaminants are attached to the
outer surface of the instrument.
The instrument may be damaged or the performance may be deteriorated.
· Do not cover the main unit with a plastic bag or other objects.
The inside of the instrument may not be cooled down sufficiently, which
may damage the instrument.
CAUTION
NOTE

6
· Do not allow any liquids other than water, saltwater, machine oil or diesel oil
to be attached to the insertion tube.
Otherwise, the insertion tube may be damaged.
· Note the following precautions when handling the battery cover and the
connector cover.
- Do not open or close covers with your wet hands.
- Do not open or close covers in the area exposed to high humidity and/or dust.
- Close covers when storing the instrument and when the terminals are not in
use.
· Note the following precautions when taking out the instrument from the
carrying case.
- When taking out the scope unit or the main unit, do not hold it up with the
insertion tube.
The instrument may be damaged.
· Note the following precautions when storing the instrument in the carrying
case.
- Make sure that the distal end has cooled down sufficiently before storing it.
· When taking out the scope unit from the scope case, do not hold it up with
the insertion tube.
· Note the following precautions when storing the scope unit in the scope
case.
- Make sure that the distal end has cooled down sufficiently before storing it.
- Store the scope unit in the scope case with the insertion tube wound around
the drum.
· When disposing of this product, be sure to do so in accordance with all
local laws, rules and regulations.
Before disposing of this product, check your local laws, rules and regulations,
and follow them accordingly.
NOTE

7
IPLEX NX
Comply strictly with the precautions described below when handling the hook assembly.
Before use, thoroughly read the inspection manual for the inspection object to fully understand
the information contained in them, and observe their instructions during use.
When replacing the hook:
· Do not reuse the hook removed from the spring shaft.
Otherwise, the hook may fall off.
· As the hole in the hook is not threaded, it may be hard to screw the
hook into the spring shaft. However, keep screwing the hook until it
contacts the hook butting position in the spring shaft.
Otherwise, the hook may fall off.
· Do not screw the hook furthermore after the hook contacts the hook
butting position in the spring shaft.
Otherwise, the hook and the screw thread of the spring shaft may be
damaged. Also, the hook may fall off.
· Once the hook is attached to the spring shaft, do not loosen the
hook.
Otherwise, the hook may fall off.
· If you loosened the hook, remove that hook and replace it with a new
hook.
Otherwise, the hook may fall off.
· If you cannot screw the hook or if the hook falls off extremely easily,
replace the hook assembly with a spare hook assembly.
Otherwise, the hook may fall off.
When inserting the hook assembly into the channel of the scope unit
and when using the hook assembly:
· Keep your face away from the ends of the hook assembly.
Your eyes may be poked by the ends of the hook assembly.
· Do not insert any tool that is not specified by Olympus into the
channel.
The tool may not be pulled out or the loose parts of the tool may fall off.
· Attach the safety cap to the proximal end of the hook assembly
before using the scope unit.
Your eyes may be poked by the proximal end of the hook assembly.
· Use the hook assembly only for the portion described necessary in
the inspection manual for the inspection object in compliance with
descriptions in the inspection manual for the inspection object.
Otherwise, the failure such that the hook may fall off and drop on the
inspection object to damage the inspection object, etc. may result.
WARNING
Safety precautions - Hook assembly precautions-

8
If you experience any problems when using this instrument with batteries, contact Olympus.
Comply strictly with the precautions described below when handling the battery. If the batteries
are handled improperly, the battery fluid leakage, excessive heat generation, smoke, battery
burst, electric shock and/or burns may result.
Before use, thoroughly read the instruction manual provided with the battery charger to fully
understand the information contained in them, and observe their instructions during use.
· Use the battery NP-L7S and the battery charger JL-2Plus.
(Caution plate position: “Caution 3" on page 10)
· Do not allow terminals to be short circuited.
· Do not solder the battery directly to the terminal.
· Do not interconnect the electrodes of the battery with metal, or carry
or store the battery together with metal necklaces, hair pins or other
metal objects.
· Do not connect the battery directly to the power outlet or the cigar
lighter socket of an automobile.
· Do not immerse the battery in fresh water or sea water, or allow the
battery to get wet.
· Do not throw the battery into fire or subject it to heat.
· Do not open or modify the battery.
· Do not pierce the battery, hit it with a hammer, or step on it.
· Do not subject the battery to strong impact.
· Do not use or leave the battery in an area exposed to direct sunlight,
in a closed automobile in the sun, or near a heater, etc.
· If the fluid leaking from the battery enters your eyes, the loss of sight
may result. In this case, wash your eyes with tap water or other clean
water without rubbing and visit a physician immediately.
· Do not use the battery charger outdoors.
Otherwise, electric shock, smoke or fire may occur, which may cause the
damage to the charger. The battery charger is designed for indoor use.
· Do not cover the battery charger with clothing, bedding or other
materials while charging.
· When the charging is complete, always unplug the power plug of the
battery charger from the power outlet.
· If you sense the heat generation, abnormal odor, abnormal noise,
smoke, or any other abnormality, unplug the power plug of the battery
charger immediately and stop using it.
Contact Olympus.
· If the battery charger does not complete recharging the battery in the
specified recharging time, stop attempting to recharge the battery.
· Do not use a battery if it shows any irregularity such as fluid leak,
discoloration, deformation, abnormal odor or other abnormality.
Immediately request the repair service.
· If the battery fluid gets onto your skin or clothing, immediately wash
away with tap water or other clean water.
Otherwise, a skin injury may result. Contact a physician for treatment if necessary.
DANGER
WARNING
Safety precautions - Battery precautions -

9
IPLEX NX
· Do not allow the battery compartment to become deformed and
never put any foreign object into it.
· Do not allow metal or water, or any other fluid to get into the battery
compartment or onto the battery terminals.
If any foreign object enters the main unit, remove the battery and
disconnect the AC adapter, and immediately contact Olympus.
· Do not remove the battery immediately if the instrument was used
continuously for a long time.
The heat generated by the battery causes the risk of burn injury.
· Do not leave the battery in a location subject to moisture, water
leakages or extremely high or low temperatures.
· Do not touch the battery terminals with your wet hands.
· If you plan not to use the instrument for a long time, remove the
battery from the main unit and store it in a dry place.
Otherwise, the battery fluid may leak and the heat generation may result
in a fire or injury.
· Keep the battery out of the reach of small children.
· If you are experiencing problems in inserting the battery, do not
attempt to insert it forcibly.
Check the orientation of the battery and check the terminals for
abnormalities. Attempting to insert the battery forcibly into the
compartment may cause malfunction.
· If you are experiencing problems in removing the battery from the
instrument, do not attempt to remove it forcibly.
Contact Olympus.
· Contact the airlines in advance if you plan to transport the battery by
aircraft.
· When replacing the battery, do not repeat inserting or removing it
rapidly.
Otherwise, the power may not be turned ON.
· When disposing of a battery, be sure to do so in accordance with all
local laws, rules, and regulations.
Before disposing of batteries, check your local laws, rules, and
regulations and follow them accordingly.
·The contamination of battery electrodes with sweat or oil will cause the
contact failure. If the battery is dirty, wipe it with a dry cloth before use.
·Use the battery correctly. If the battery is used incorrectly, battery fluid
leakage, heat generation or damage may result. Insert the battery in the
correct orientation when replacing it.
·Recommended temperature range for Li-ion battery operation.
- Discharging (using main unit) :-10 °C to 40 °C
- Charging : 0 °C to 45 °C
- Storage :-20 °C to 60 °C
Using the battery under the temperature exceeding the temperature ranges
described above will result in degradation of its performance and service life.
Before storing the instrument, be sure to remove the battery from the main unit.
WARNING
CAUTION
NOTE

10
Rating plate/caution plate
The safety ratings, cautions, and serial numbers are described on the label attached to this
product.
Study the meaning of the safety symbols and always use the product in the safest possible
manner.
Symbol Meaning
Indicates a non-specific general hazard. Follow the descriptions given after this
symbol or in the instruction manual.
Indicates that the distal end of the insertion tube is hot and should not be
touched with bare hands.
It may cause burns.
Indicates that the laser beam is applied. Take special care in handling.
If labels are missing or if their contents are illegible, contact Olympus.
Base unit
Model name, serial number
Caution 9
Caution 5 Caution 2
Caution 3
Caution 6
Caution 4
Rating, Caution 1
Caution 8
Caution 7

11
IPLEX NX
Scope unit (optional)
Model name, serial number
Label without description
Caution
Conformity label

12
Stereo scope unit (optional)
Remote control unit (optional)
Caution, model name, serial number
Model name, serial number
Stereo measurement label
Caution
Conformity label