Olympus CFU03 User manual

DMTA048-01EN— Revision C
February 2013
CFU03/CFU05/CFU-PWZ
Couplant Feed Unit
User’s Manual
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Olympus NDT, 48 Woerd Avenue, Waltham, MA 02453, USA
© 2009, 2013 by Olympus NDT, Inc. All rights reserved. No part of this publication
may be reproduced, translated, or distributed without the express written
permission of Olympus NDT, Inc.
This document was prepared with particular attention to usage to ensure the
accuracy of the information contained therein, and corresponds to the version of
the product manufactured prior to the date appearing on the title page. There
could, however, be some differences between the manual and the product if the
product was modified thereafter.
The information contained in this document is subject to change without notice.
Part number: DMTA048-01EN
Revision C
February 2013
Printed in Canada
All brands are trademarks or registered trademarks of their respective owners and
third party entities.
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DMTA048-01EN, Rev. C, February 2013
Table of Contents iii
Table of Contents
Labels and Symbols ........................................................................................... 1
Important Information — Please Read Before Use ..................................... 5
Intended Use .......................................................................................................................... 5
Instruction Manual ................................................................................................................ 5
Equipment Compatibility ..................................................................................................... 6
Repair and Modification ....................................................................................................... 6
Safety Symbols ....................................................................................................................... 6
Safety Signal Words ............................................................................................................... 7
Note Signal Words ................................................................................................................. 8
Electrical Safety ...................................................................................................................... 8
Equipment Disposal ............................................................................................................ 10
WEEE Directive .................................................................................................................... 10
Warranty Information ......................................................................................................... 10
Technical Support ................................................................................................................ 11
Introduction ...................................................................................................... 13
1. Product Description ................................................................................... 15
1.1 Package Contents ...................................................................................................... 15
1.2 Definition of the Sides of the Water Pump Case .................................................. 16
1.3 Characteristics ........................................................................................................... 18
1.3.1 Right and Left Side Views ............................................................................ 18
1.3.2 Water Flow ...................................................................................................... 21
1.3.3 Water Suction Capability on CFU05 ............................................................ 21
1.3.4 Remote Control Capability on CFU-PWZ .................................................. 21
2. Connections ................................................................................................. 23
2.1 Types of Connections on the Water Pumps .......................................................... 24
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DMTA048-01EN, Rev. C, February 2013
iv Table of Contents
2.2 Power Connection ..................................................................................................... 26
2.2.1 Connecting the Power Supply to the CFU Water Pumps ......................... 26
2.2.2 Connecting the CFU-PWZ Power Supply and the Remote Control ....... 27
2.3 Water Connections .................................................................................................... 29
2.3.1 Connecting the Water Supply Tube ............................................................. 29
2.3.2 Connecting the Water Outlet Tube on CFU03 and CFU05 ....................... 30
2.3.3 Connecting the Water Outlet Tube on CFU-PWZ ..................................... 32
2.4 Vacuum Suction System (CFU05) ........................................................................... 33
2.4.1 Air Supply ....................................................................................................... 33
2.4.2 Water Discharge ............................................................................................. 34
2.4.3 Water Suction Connection ............................................................................. 35
3. Operation ..................................................................................................... 39
3.1 Operating the CFU03 ................................................................................................ 39
3.2 Operating the CFU05 ................................................................................................ 40
3.3 Operating the CFU-PWZ ......................................................................................... 40
4. Maintenance and Troubleshooting ........................................................ 43
4.1 Maintaining the Water Inlet Tube’s Suction Filter ................................................ 43
4.2 Draining the Water Pump ........................................................................................ 43
4.3 Cleaning the Water Pump ........................................................................................ 44
4.4 Unfreezing the Water Pump .................................................................................... 44
4.5 Spare Parts .................................................................................................................. 45
4.6 Troubleshooting ........................................................................................................ 46
5. Specifications .............................................................................................. 53
5.1 CFU03 Specifications ................................................................................................ 53
5.2 CFU05 Specifications ................................................................................................ 54
5.3 CFU-PWZ Specifications .......................................................................................... 57
List of Figures ................................................................................................... 61
List of Tables ..................................................................................................... 63
Index ................................................................................................................... 65
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DMTA048-01EN, Rev. C, February 2013
Labels and Symbols 1
Labels and Symbols
Safety-related labels and symbols are attached to the equipment at the locations
shown in Figure i-1 on page 1 (CFU-PWZ is shown, however the rating label for the
CFU03 and CFU05 are at the same location). If any or all of the labels or symbols are
missing or illegible, please contact Olympus.
Figure i-1 Rating label location
Location of
rating label
(see Table 1 on
page 2).
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DMTA048-01EN, Rev. C, February 2013
2 Labels and Symbols
Table 1 Content of the rating labels
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DMTA048-01EN, Rev. C, February 2013
Labels and Symbols 3
Content
The direct current symbol.
The warning symbol indicates that the user must read the
user’s manual before using the product.
The WEEE symbol indicates that the product must not be
disposed of as unsorted municipal waste, but should be
collected separately.
The CE marking is a declaration that this product conforms to
all the applicable European Directives. See the Declaration of
Conformity for details. The Declaration of Conformity is available
through your local Olympus representative.
Table 1 Content of the rating labels (continued)
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DMTA048-01EN, Rev. C, February 2013
4 Labels and Symbols
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DMTA048-01EN, Rev. C, February 2013
Important Information — Please Read Before Use 5
Important Information — Please Read Before Use
Intended Use
The Couplant Feed Unit (CFU) Water Pumps are designed as an accessory to help
perform nondestructive inspections. They are used to supply couplant (water) to
probe wedges during ultrasonic inspections.
Do not use the CFU Water Pumps for any purpose other than their intended use. They
must never be used as an accessory to inspect or examine human or animal body
parts.
Instruction Manual
This instruction manual contains essential information on how to use this Olympus
product safely and effectively. Before using this product, thoroughly review this
instruction manual. Use the product as instructed.
Keep this instruction manual in a safe, accessible location.
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DMTA048-01EN, Rev. C, February 2013
6 Important Information — Please Read Before Use
Equipment Compatibility
The CFU03 and CFU05 Water Pumps are compatible with the Olympus scanners and
wedges.
The CFU-PWZ Water Pump is compatible with the Olympus PipeWIZARD.
Using incompatible equipment could cause malfunction and/or equipment damage.
Repair and Modification
The CFU Water Pumps do not contain any user-serviceable parts. Opening the
equipment will void the warranty.
In order to prevent human injury and/or equipment damage, do not disassemble,
modify, or attempt to repair the equipment.
Safety Symbols
The following safety symbol might appear on the equipment and in the instruction
manual:
General warning symbol:
This symbol is used to alert the user to potential hazards. All safety messages that
follow this symbol shall be obeyed to avoid possible harm.
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