Omega Lift Equipment 44010 Instructions for use

(Foldable Legs)
(Retractable Legs)
Engine Cranes
Model
44010
44020
Printed in China
44010-M0 rev 11/07
Operating Instructions & Parts Manual
Read this manual and follow all the Safety Rules and Operating Instructions before using this product.
SFA Companies
http://www.omegalift.com
Capacity
1 Ton
2 Ton
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
!
! ADVERTENCIA
• Leer, comprender, y seguir las instrucciónes antes
de utilizar el aparato.
• El manual de instrucciónes y la información de
seguridad deben estar comunicado en lengua del
operador antes del uso.
• No seguir estas indicaciónes puede causar daños
personales o materiales.
Model 44010 Model 44020
! WARNING
To avoid crushing and related injuries:
NEVER work on, under or around a
load supported only by engine crane.
ALWAYS use adequately rated engine
stand.

2
Figure 2 - Model 44020 Components
Hook
Boom Extension
Boom
Hydraulic Unit/
Ram
Front Extension Leg
Caster
Rear Extension Leg
Base
Handle
Braces
Upright
Figure 1 - Model 44010 Components
Hook
Boom Extension
Boom
Hydraulic Unit/
Ram
Front Leg
Front Wheel
Base
Brace
Caster Handle
Crane
Handle
Middle Wheel
SAFETY and GENERAL INFORMATION
Save these instructions. For your safety, read, understand, and follow the information provided with and on this
engine crane before using. The owner and/or operator of this equipment shall have an understanding of engine
cranes and safe operating procedures before attempting to use. The owner and/or operator shall be aware that the
use and repair of this product may require special skills and knowledge. Instructions and safety information shall be
conveyed in the operator’s native language before use of this engine crane is authorized. If any doubt exists as to
the safe and proper use of this product, remove from service immediately.
Inspect before each use. Do not use if broken, bent, cracked, or damaged parts (including labels) are noted. Any
engine crane that appears damaged in any way, operates abnormally or is missing parts, shall be removed from
service immediately. If you suspect that the engine crane was subjected to a shock load (a load dropped suddenly,
unexpectedly upon it), immediately discontinue use until it has been checked by a factory authorized service center
(contact distributor or manufacturer for list of authorized service centers). It is recommended that an annual inspection
be done by qualified personnel. Labels and owner’s manuals are available from manufacturer.
PRODUCT DESCRIPTION
This engine crane is intended to be used to remove, install and transport in the lowered position, rated capacity
automotive and light truck engines and engine assemblies. It must be used with appropriately rated engine leveller,
sling and/or chains which are NOT INCLUDED. After removing, immediately transfer the load to an appropriately rated
work station such as an engine stand.
Do not use this device for any purpose other than that for which it is expressly intended.
!

3
ASSEMBLY
Model 44010:
1. Make sure all parts are present (refer Fig. 1 & 3) . If
any parts is missing or damage, contact customer
service.
2. Attach caster (#2) to base (#1) using M8x16 bolts and
washers (#4 & 3), then attach 3-1/2” wheels (#5) using
bolts, washers & nuts (#9, 10 & 11).
3. Install the 5” wheels (#13) to front legs (#12) using
bolts, washers & nuts (#9, 10 & 11).
4. Attach two front legs (#12) to base (#1) using pin, “E”
clip, snap pin & lock bolt (#14, 15, 16 & 17).
5. Attach upright (#18) to base (#1) using two bolts &
nuts (#20 & 10) . Upright must lean towards the rear
of the base as shown. Leave nuts finger tight.
6. Attach two braces (#21) to upright (#18) with bolt,
washer & nut (#22, 10 & 11). Leave nut finger tight.
7. Attach the bottom of braces (#21) to inside of base
(#1) using two each bolts & nuts (#23 & 10) .
8. Tighten all bolts from upright (#18) to base (#1) ,
braces (#21) to upright (#18), and braces (#21) to
base (#1).
9. Attach hydraulic unit (#32) to the mounting bracket
Figure 3 - Assembly Illustration for Model 44010
(#28) using bolts, washers & nuts (#33, 34 & 35) .
Then position the assembly between mounting ears
on upright (#18), and attach using bolt, washer & nut
(#29, 30 & 31) .
Note: Handle socket of hydraulic unit must face
the front of the base as shown. Tighten nut. Lean
hydraulic unit assembly back against upright.
10. Connect boom (#24) to upright using bolt, washer
& nut (#25, 26 & 27) .
11. Hold boom (#24) and pivot hydraulic unit (#32) out
away from upright. Attach the ram of hydraulic unit
(#39) to boom with bolt, washer & nut (#37, 30 & 31 ).
Tighten nut.
12. Slide boom extension (#6) into boom and secure
in retracted position using pin, “E” clip & cotter pin
(#38, 15 & 16) . Three positions available: 1/2 ton,
3/4 ton, and 1 ton position.
13. Slide square washer (#7) into boom using bolt &
washer (#4 & 3) .
14. Insert hook (#8) to boom extension using bolt,
washer & nut (#9, 10 & 11) .
Note: Check all fasteners for tightness, including those
pre-assembled at the factory. Tighten where required.
To fold for storage:
a. Remove pin (#17)
b. Pull leg forward and aside, away from base.
c. Raise leg until it nears vertical, engage notched
portion of upright onto notched portion of leg.
Ensure notched portions are interlocked.
Repeat for remaining leg.
Size of Hardware Kits Qty
3 -Lock Washer M8 9
4 -Bolt M8x16 9
7 -Washer M8 1
9 -Bolt M12x65 5
10 -Lock Washer M12 10
11 -Nut M12 6
20 -Bolt M12x70 2
22 -Bolt M12x90 1
23 -Bolt M12x30 2
25 -Bolt M20x100 1
26 -Lock Washer M20 1
27 -Nut M20 1
29 -Bolt M16x70 1
30 -Lock Washer M16 2
31 -Nut M16 2
33 -Bolt M10x30 2
34 -Lock Washer M10 2
35 -Nut M10 2
37 -Bolt M16x90 1

ASSEMBLY
Model 44020:
1. Make sure all parts are present (refer Fig. 2 & 4) . If
any parts is missing or damage, contact customer
service.
1. Attach swivel casters (#15) to rear extension legs
(#24) with bolts, washers & nuts (#27, 23 & 22) .
2. Slide front extension legs (#14) and rear extension
legs (#24) into base (#11), secure with bolts (#13)
into base, tighten bolts.
Note: Do not tighten any bolts unless told to. Never
extend leg extensions beyond factory marked
position on each leg. Extend each leg extension an
equal distance from the base.
3. Place upright (#2) on the base (#11) and secure with
bolts (#13). Leave bolts finger tight.
4. Attach braces (#18) on each side of upright at top
and secure with bolt & nut (#4 & 19) . Place bottom
of braces to inside of base, and secure with bolts &
nuts (#29 & 19) .
Figure 4 - Assembly Illustration for Model 44020
5. Attach bracket (#5) to hydraulic unit (#1) with bolts,
washers & nuts (#6, 25 & 26).
Then attach the assembly to upright mounting ears
using bolt & nut (#10 &12).
6. Place boom (#7) on top of upright (#2) and secure
with bolt & nut (#3 & 20). Pump hydraulic unit using
handle (#21) until ram extends approximately 2”.
Place boom mounting bracket on top of ram and
secure with bolt & nut (#9 & 12).
7. Slide boom extension (#8) into the boom (#7), ensure
the slot for chain faces down and secure with bolt
& nut (#9 & 12) in correct hole on boom for your
particular job. Four positions available: 1/2 ton, 1
ton, 1 1/2 ton and 2 ton.
8. Slide chain and hook (#17) through slot in lower front
of boom extension (#8) and secure with bolt & nut
(#28 & 19) as shown.
Note: Check all fasteners for tightness, including those
pre-assembled at the factory. Tighten where required.
4
Size of Hardware Kits Qty
3 -Bolt M20x120 1
4 -Bolt M12x100 1
6 -Bolt M10x30 2
9 -Bolt M16x90 2
10 -Bolt M16x75 1
12 -Nut M16 3
13 -Bolt M12x25 6
19 -Nut M12 4
20 -Nut M20 1
22 -Nut M8 16
23 -Lock Washer M8 16
25 -Nut M10 2
26 -Lock Washer M10 2
27 -Bolt M8x16 16
28 -Bolt M12x75 1
29 -Bolt M12x90 2

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BEFORE USE
1. Verify that the product and the application are compatible, if in doubt call
Omega technical service [phone].
2. Before using this product, read the operator's manual completely and
familiarize yourself thoroughly with the product, its components and recognize
the potential hazards associated with its use.
3. To familiarize yourself with basic operation, turn the release valve lever:
a. Clockwise until firm resistance is felt to further turning. This is the
‘CLOSED’ release valve position used to raise the ram plunger.
b. Counter-clockwise, but no more than 2 turns from the closed position.
This is the ‘OPEN’ release valve position used to lower the ram plunger.
Make certain that all personnel are clear of the load before
lowering. Control the rate of descent of the load at all times. The
more you open the release valve, the faster the load descends.
4. Remove hydraulic unit and position as shown in figure 5.
5. With ram plunger fully retracted, remove the oil filler plug. Insert the handle
into the handle sleeve, then pump 6 to 8 strokes. This will help release any
pressurized air, which may be trapped within the reservoir. Ensure the oil
level is just below the oil filler hole. Reinstall the oil filler plug.
6. Reinstall hydraulic unit.
7. Check to ensure that crane rolls freely, that the pump and release valve
operate smoothly. Raise and lower the unloaded crane throughout the lifting
range before putting into service. Replace worn or damaged parts and
assemblies with Factory Authorized Replacement Parts only.
Oil Filler
Plug
Release Valve
Lever
Ram
Plunger
Handle
Sleeve
Handle
Figure 5 - Hydraulic Unit/ Ram
SPECIFICATIONS
Model Rated
Capacity
Ram
Hydraulic
Stroke
Base
Length
Base
Width
(Front)
Base
Width
(Rear)
Boom
Position
Min. Hook
Height
Max. Hook
Height
Boom
Length
44010 1 Ton 19" 71 5/8" 18 1/2"~
44 7/8" 31 1/2"
1 Ton 4 7/8" 82 1/4" 33 7/8"
3/4 Ton 3 3/8" 85" 39 3/4"
1/2 Ton 0" 86 5/8" 45 5/8"
44020 2 Ton 19" 62 3/8"~
90 3/4"
29"~
33 7/8"
34 5/8"~
53 1/8"
2 Ton 18 3/8" 69 1/4" 48 3/4"
1 1/2 Ton 14" 75 1/4" 57 3/4"
1 Ton 9 1/4" 81 1/4" 66 3/4"
1/2 Ton 5" 86 1/2" 76 3/4"
!

• Study, understand, and follow all instructions provided with/on this device before use.
• After removing, immediately transfer the engine to an appropriately rated work station such as an engine
stand.
• Do not exceed rated capacity. Do not exceed rated capacity for each boom and/or leg position.
• Use only on hard, level surface.
• Before moving a loaded crane, make certain that load is stable, in its lowest possible position, and is
moved over a smooth, hard level surface.
• Use of this engine crane is limited to the lifting, lowering, and transporting in the lowest possible position,
automotive and light truck engines. It is NOT a work station and should never be used as a work station.
• Off center loading may cause the engine to tip unexpectedly and cause loaded crane to tip over.
• Do not allow load to swing or drop violently while lowering or moving.
• Only attachments and/or adapters supplied by the manufacturer shall be used.
• No alterations shall be made on this product.
• Failure to heed these markings may result in personal injury and/or property damage.
! WARNING
6
To avoid crushing and related injuries:
• NEVER work on, under or around a loaded crane.
• Immediately transfer the load to an appropriately rated engine stand.
• Be alert and sober when using this product! Never operate this equipment when
under the influence of drugs or alcohol.
• DO NOT place yourself or anyone else over the loaded boom or in its line of travel.
• Use only hardened, appropriately sized fasteners to secure engine to crane.
• Use only chains and slings with a capacity equal to or greater than that of the
crane.
• Never extend boom extension beyond leg extension (Model 44020).

! WARNING

7
OPERATION
For model 44020:
The crane features length adjustable boom and, length and width adjustable leg
extensions. Extend both rear legs to an equal width. It is recommended that both rear
legs be extended to the maximum allowable distance as limited by the marking on
each leg. Both front leg extensions must be positioned to match the rated capacity
markings on the booms. Both rear and front legs must be secured by means of a
locking fastener found on each leg frame tube. Do not overtighten.
Both front legs must be extended to an equal length and match the rated
capacity markings found on the boom. Never operate crane with boom and
leg extensions positioned at different capacities. See Fig. 6.
For All Models:
ALWAYS refer to vehicle service manual and/or shop manual for location of appropriate
engine lift points and removal procedures. Each engine removal/ installation may
required different tools, procedures, and level of expertise.
Lift only on areas of the engine as specified by the vehicle manufacturer.
ALWAYS lock legs into position with the provided locking means.
ALWAYS verify that the crane and the application are compatible. NEVER
load the engine crane with an engine that extends beyond an imaginary line
drawn connecting the centerlines of the front and rear wheel/ caster axles as shown
in Figure 7.
!
!
!
!
Figure 7
!

Figure 6
Incorrect boom/ leg
position may result
in personal injury and/or
property damage.
X
1. Ensure that the load does not exceed the rated capacity of your chosen boom and leg position.
2. Secure appropriately rated engine leveler, chain or sling assembly (NOT INCLUDED) to the vehicle manufacturers’
recommended engine lift points.
3. Secure the engine crane safety hook assembly to the engine leveler, chain or sling assembly.
4. Refer to vehicle service manual and/or shop manual for location of appropriate engine lift points and removal
procedures. Each engine removal/ installation may require different tools, procedures, and level of expertise.
5. When ready to remove engine, turn release valve clockwise until firm. Pump handle until load is high enough to
clear vehicle.
Note: Avoid rolling the loaded engine crane. To help position an engine stand if necessary, move only across
smooth, level, seamless surfaces.
Before moving, ensure the load:
a. is lowered to the lowest practical position by turning the release valve counter-clockwise slowly and carefully,
and always below the center of gravity.
b. is prevented from swinging and inadvertent shifting.
Never put any portion of your body under engine when it is supported by the engine crane. Do not move
crane off of hard, smooth, level surface! Before moving crane, lower the boom as far below horizontal as
possible, yet still allowing movement!
Never stand over loaded boom nor in its intended line of travel.
6. Remove engine, then immediately transfer the engine to appropriate engine support device (engine stand). Turn
release valve lever counter-clockwise to lower the load, but never more than 2 full turns. Control the rate of descent
of the load at all times. The more you open the release valve, the faster the load descends.
7. Check to ensure stand is secure before working on or around.
!
!

MAINTENANCE
Periodically inspect the engine crane and fasteners. Replace worn or damaged parts with factory replacement parts
only. Ensure caster, wheels, boom extension, leg extensions (if equipped) and pump assembly move freely.
Important: Use only a good grade hydraulic jack oil. We recommend Mobil DTE 13M or equivalent. Avoid mixing
different types of fluid and Never use brake fluid, turbine oil, transmission fluid, motor oil or glycerin. Improper fluid
can cause failure of the jack and the potential for sudden and immediate loss of load.
Adding Oil to Hydraulic Unit
1. Carefully remove hydraulic unit from crane.
2. With ram fully lowered and pump piston fully depressed, set hydraulic unit in its upright, level position. Remove
oil filler plug.
3. Fill with oil until just below the rim of the oil filler plug hole. Reinstall the oil filler plug.
Changing Oil of Hydraulic Unit
For best performance and longest life, replace the complete fluid supply annually.
1. Carefully remove hydraulic unit from crane.
2. With ram fully lowered and pump piston fully depressed, remove oil filler plug.
3. Lay the hydraulic unit on its side and drain the fluid into a suitable container.
Note: Dispose of hydraulic fluid in accordance with local regulations.
4. Set hydraulic unit in its level upright position. Fill with oil until just below the rim of the oil filler hole. Reinstall the
oil filler plug.
Lubrication
If rush appears, sand affected area and cover with suitable utility paint. A periodic coating of light lubricating oil to
pivot points, axles and hinges will help to prevent rust and assure that wheels, casters, and pump assemblies move
freely.
Cleaning
Periodically check the pump piston and ram for signs of rust or corrosion. Clean as needed and wipe with an oily
cloth.
Note: Never use sandpaper or abrasive material on these surfaces!
Storage
Store the engine crane with the pump piston, ram, and boom fully lowered and the release valve open, but never
more than 2 full turns. This will help prevent rust and corrosion to those critical surfaces of hydraulic unit.
8

TROUBLESHOOTING
Symptom Possible Causes Corrective Action
Crane will not lift load • Release valve not tightly closed
• Overload condition
• Ensure release valve tightly closed
• Remedy overload condition
Crane will lift, but not maintain
pressure
• Release valve not tightly closed
• Hydraulic unit malfunction
• Ensure release valve tightly closed
• Contact Omega Tech. Service
Crane will not lower after
unloading
• Reservoir overfilled
• Linkage binding
• Ensure load is removed, then drain
fluid to proper level
• Clean and lubricate moving parts
Poor lift performance • Fluid level low
• Air trapped in system
• Ensure proper fluid level
• With ram fully retracted, remove
oil filler plug to let pressurized air
escape, then reinstall oil filler plug
Crane will not lift to full extension • Fluid level low • Ensure proper fluid level
9

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Figure 7 - Replacement Parts Illustration for Model 44010
REPLACEMENT PARTS
Not all components of the engine crane are replacement items, but are illustrated as a convenient reference of location
and position in the assembly sequence. When ordering parts, please give the Model number and parts description.
Call or write for current pricing: SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153, U.S.A.
E-Mail: [email protected] Tel: [phone] Fax: [phone] Website: http://www.omegalift.com
Item Part No. Description Qty.
1 BL80-10000-000 Hydraulic Unit 1
2 5905-00100-100 Oil Filler Plug 1
3 BL80-20000-000 Pump Handle 1
4 T473-00005-000 Hydraulic Unit Bracket 1
5 T474-07000-000 Hook Assembly 1
6 T474-00003-000 Front Wheel, 5" 2
7 T474-00002-000 Middle Wheel, 3-1/2" 2
8 T474-04000-000 Caster, 3-1/2" 2
Item Part No. Description Qty.
9 T474-03000-000 Lock Pin 2
10 T474-00001-000 Braces 2
11 T474-08000-000 Boom Extension 4
- T474-09000-000 Hardware Kit -
- BL800S-034 Seal Kit, Hydraulic Unit -
- 44010-L0 Label -
- 44010-M0 Manual -
1
2
5
4
3
6
7
8
10
9
Model: 44010
11

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Figure 8 - Replacement Parts Illustration for Model 44020
Item Part No. Description Qty.
1 BL80-10000-000 Hydraulic Unit 1
2 5905-00100-100 Oil Filler Plug 1
3 BL80-20000-000 Pump Handle 1
4 T473-00005-000 Hydraulic Unit Bracket 1
5 T473-05000-000 Hook Assembly 1
6 T473-04000-000 Caster, 3-1/2" 4
7 T473-00001-000 Braces 2
Item Part No. Description Qty.
8 T473-00003-000 Boom Extension 1
9 T473-00004-100 Front Leg Extension 2
10 T473-00002-100 Rear Leg Extension 2
- T473-06000-000 Hardware Kit -
- BL800S-034 Seal Kit, Hydraulic Unit -
- 44020-L0 Label -
- 44010-M0 Manual -
Model: 44020
1
2
4
3
5
7
6
8
9
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ONE YEAR LIMITED WARRANTY
For a period of one (1) year from date of purchase, SFA Companies will repair or replace, at its option,
without charge, any of its products which fails due to a defect in material or workmanship under normal usage. This
limited warranty is a consumer's exclusive remedy.
Performance of any obligation under this warranty may be obtained by returning the warranted product, freight
prepaid, to SFA Companies Warranty Service Department, 10939 N. Pomona Ave., Kansas City, MO 64153.
Except where such limitations and exclusions are specifically prohibited by applicable law, (1) THE
CONSUMER'S SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE
PRODUCTS AS DESCRIBED ABOVE. (2) SFA Companies SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL
OR INCIDENTAL DAMAGE OR LOSS WHATSOEVER. (3) ANY IMPLIED WARRANTIES, INCLUDING WITHOUT
LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE, SHALL BE LIMITED TO ONE YEAR, OTHERWISE THE REPAIR, REPLACEMENT OR REFUND AS
PROVIDED UNDER THIS EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER,
AND IS PROVIDED IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. (4) ANY MODIFICATION,
ALTERATION, ABUSE, UNAUTHORIZED SERVICE OR ORNAMENTAL DESIGN VOIDS THIS WARRANTY AND
IS NOT COVERED BY THIS WARRANTY.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not
apply to you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also
have other rights, which vary from state to state.
SFA Companies
10939 N. Pomona Ave. Kansas City, MO 64153
888-332-6419
[email protected]
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