Omega i Series User manual

Te m p e r a tu re & Pro c ess M o nito r
DPi8 , DPi8C, DPi1 6 , DPi3 2
Te m p e r a tu re & Pro c ess Limit A la rm
CNi8 -A L, CNi8C-A L, CNi8 D -A L
CNi1 6 -A L, CNi1 6 D -A L, CNi3 2 -A L
e-mail: [email protected]
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User’s Guide

The information contained in this document is believed to be correct, but OMEGA accepts no liability for any errors it contains, and reserves
the right to alter specifications without notice.
Servicing North America:
U.S.A. Omega Engineering, Inc.
Headquarters: 800 Connecticut Ave. Suite 5N01, Norwalk, CT 06854
Toll-Free: 1-800-826-6342 (USA & Canada only)
Customer Service: 1-800-622-2378 (USA & Canada only)
Engineering Service: 1-800-872-9436 (USA & Canada only)
Tel: [phone] Fax: [phone]
e-mail: [email protected]
For Other Locations Visit omega.com/worldwide
omega.com [email protected]

TABLE OF CONTENTS
Part 1: Introduction............................................................................................2
1.1 Description .................................................................................2
1.2 Safety Considerations ...............................................................3
1.3 Before You Begin .......................................................................4
Part 2: Setup.......................................................................................................5
2.1 Front Panel View ........................................................................5
2.2 Rear Panel Connections............................................................6
2.3 Electrical Installation .................................................................7
2.3.1 Power Connections........................................................7
2.3.2 Thermocouple - Input Connection................................8
2.3.3 Two / Three / Four Wire RTD-Hookups.........................9
2.3.4 Process Current - Wiring Hookup...............................10
2.3.5 Process Voltage - Wiring Hookup...............................10
2.3.6 Wiring Outputs - Wiring Hookup.................................11
Part 3: Operation: Configuration Mode .........................................................12
3.1 Introduction ..............................................................................12
Turning your Instrument On for the First Time
Buttons Functions in Configuration Mode
3.2 Menu Configuration ................................................................13
3.2.1 ID Number .....................................................................14
3.2.2 Setpoints .......................................................................15
3.2.3 Configuration Menu ....................................................16
3.2.4 Input Type Menu ...........................................................17
Input Type (Thermocouple) ........................................18
Input Type (RTD)...........................................................19
Input Type (Process) ...................................................20
3.2.5 Reading Configuration Menu .....................................21
3.2.6 Alarm 1 Menu ...............................................................25
3.2.7 Alarm 2 Menu................................................................29
3.2.8 Reading Adjust Menu...................................................30
3.2.9 Setpoint Deviation Menu/Field Calibration ................31
3.2.10 ID Code Menu ...............................................................32
3.2.11 Communication (Options) Menu.................................34
3.2.12 Display Color Selection Menu.....................................41
Part 4: Specifications ......................................................................................44
Part 5: Factory Preset Values .........................................................................47
CE APPROVAL INFORMATION .......................................................................48
i

LIST OF FIGURES:
Figure 2.1 Front Panel Display....................................................................5
Figure 2.2 Rear Panel Power and Output Connector Labels ...................6
Figure 2.3 Rear Panel Input Connector Labels .........................................6
Figure 2.4 Main Power Connections ..........................................................7
Figure 2.5 Thermocouple Wiring Hookup..................................................8
Figure 2.6 Two/Three/Four-Wire RTD Wiring Hookup
a) RTD-1000 ohm/RTD-500 ohm..............................................9
b) RTD-100 ohm ........................................................................9
Figure 2.7 Process Current Wiring Hookup
(Internal and External Excitation) ...........................................10
Figure 2.8 Process Voltage Wiring Hookup
a) With Sensor Excitation ......................................................10
b) Without Sensor Excitation.................................................10
Figure 2.9 Output Wiring Hookup
a) Mechanical Relay and SSR Outputs.................................11
b) Pulse and Analog Outputs.................................................11
Figure 2.10 Communication Output Wiring Hookup
a) RS-232 Output ....................................................................11
b) RS-485 Output ....................................................................11
Figure 2.11 Excitation Output .....................................................................11
Figure 3.1 Flow Chart for ID and Setpoints .............................................13
Figure 3.2 Flow Chart for Configuration Menu........................................16
Figure 3.3 Flow Chart for Input Type Menu .............................................17
Figure 3.4 Flow Chart for Reading Configuration ...................................21
Figure 3.5 Flow Chart for Alarm 1.............................................................25
Figure 3.6 Flow Chart for Alarm 2.............................................................29
Figure 3.7 Flow Chart for Reading Adjust................................................30
Figure 3.8 Flow Chart for Setpoint Deviation/Field Calibration .............31
Figure 3.9 Flow Chart for ID Code ............................................................32
Figure 3.10 Flow Chart for Communication Option ..................................34
Figure 3.11 Flow Chart for Display Color Selection..................................41
LIST OF TABLES:
Table 2.1 Front Panel Annunciators...........................................................5
Table 2.2 Rear Panel Connector .................................................................6
Table 2.3 Power Connections .....................................................................7
Table 2.4 TC Wire Color Chart ....................................................................8
Table 3.1 Button Function in Configuration Mode..................................12
Table 3.2 Conversion Table.......................................................................24
Table 4.1 Input Properties .........................................................................46
Table 5.1 Factory Preset Values ...............................................................47
ii

NOTES, WARNINGS and CAUTIONS
Information that is especially important to note is identified by following labels:
• NOTE
• WARNING or CAUTION
• IMPORTANT
NOTE: Provides you with information that is important to successfully
setup and use the Programmable Digital Meter.
CAUTION or WARNING: Tells you about the risk of electrical shock.
CAUTION, WARNING or IMPORTANT: Tells you of circumstances or
practices that can effect the instrument’s functionality and must refer
to accompanying documents.
TIP: Provides you helpful hints.
1

PART 1
INTRODUCTION
1.1 Description
This device can be purchased as monitor (read process value only), limit
alarm with alarm menu but no PID control (specify -AL option), simplified
menu for on/off control or alarm (specify -SM option), or as a controller.
• The iSeries monitor offers unparalleled flexibility in process measurement.
Each unit allows the user to select the input type, from 10 thermocouple
types (J, K, T, E, R, S, B, C, N and J DIN), Pt RTDs (100, 500 or 1000 Ω,
with either 385 or 392 curve), DC voltage, or DC current. The voltage/current
inputs are fully scalable to virtually all engineering units, with selectable
decimal point, perfect for use with pressure, flow or other process input.
• The iSeries device features a large, three color programmable display with
capability to change a color every time the Alarm is triggered. The standard
features include built-in 24 Vdc @ 25 mA excitation for transmitters or other
devices. (Built-in excitation is not available with optional isolated RS-232/485
Serial Communication). Universal power supply accepts 90 to 240 Vac. Low
voltage power option accepts 24 Vac or 12 to 36 Vdc.
• Options include programmable RS-232 or RS-485 serial communication and
ethernet with an embedded web server.
2

1.2 Safety Considerations
This device is marked with the international caution symbol. It is important
to read this manual before installing or commissioning this device as it
contains important information relating to Safety and EMC
(Electromagnetic Compatibility).
This instrument is a panel mount device protected in accordance with
EN 61010-1:2001, electrical safety requirements for electrical equipment
for measurement, control and laboratory. Installation of this instrument
should be done by qualified personnel. In order to ensure safe operation,
the following instructions should be followed.
This instrument has no power-on switch. An external switch or circuit-
breaker shall be included in the building installation as a disconnecting
device. It shall be marked to indicate this function, and it shall be in close
proximity to the equipment within easy reach of the operator. The switch or
circuit-breaker shall meet the relevant requirements of IEC 947–1 and
IEC 947-3 (International Electrotechnical Commission). The switch shall
not be incorporated in the main supply cord.
Furthermore, to provide protection against excessive energy being drawn
from the main supply in case of a fault in the equipment, an overcurrent
protection device shall be installed.
• Do not exceed voltage rating on the label located on the top of the
instrument housing.
• Always disconnect power before changing signal and power
connections.
• Do not use this instrument on a work bench without its case for safety
reasons.
• Do not operate this instrument in flammable or explosive atmospheres.
• Do not expose this instrument to rain or moisture.
• Unit mounting should allow for adequate ventilation to ensure
instrument does not exceed operating temperature rating.
• Use electrical wires with adequate size to handle mechanical strain
and power requirements. Install without exposing bare wire outside the
connector to minimize electrical shock hazards.
EMC Considerations
• Whenever EMC is an issue, always use shielded cables.
• Never run signal and power wires in the same conduit.
• Use signal wire connections with twisted-pair cables.
• Install Ferrite Bead(s) on signal wires close to the instrument if EMC
problems persist.
Failure to follow all instructions and warnings may result in injury!
3

1.3 Before You Begin
Inspecting Your Shipment:
Remove the packing slip and verify that you have received everything
listed. Inspect the container and equipment for signs of damage as soon
as you receive the shipment. Note any evidence of rough handling in
transit. Immediately report any damage to the shipping agent. The carrier
will not honor damage claims unless all shipping material is saved for
inspection. After examining and removing the contents, save the packing
material and carton in the event reshipment is necessary.
Customer Service:
If you need assistance, please call the nearest Customer Service
Department, listed in this manual.
Manuals, Software:
The latest Operation and Communication Manual as well as free
configuration software and ActiveX controls are available at the website
listed on the cover page of this manual or on the CD-ROM enclosed
with your shipment.
For first-time users: Refer to the QuickStart Manual for basic operation
and set-up instructions.
If you have the Serial Communications/Ethernet Option you can easily
configure the unit on your computer or on-line.
To Reset the Meter:
When the monitor is in the "MENU" Mode, push conce to direct monitor
one step backward of the top menu item.
Push ctwice to reset monitor, prior to resuming "Run" Mode except
after "Alarms", that will go to the "Run" Mode without resetting the
monitor.
4

PART 2
SETUP
2.1 Front Panel
Figure 2.1 Front Panel Display
Table 2.1 Front Panel Annunciators
1Setpoint 1/ Alarm 1 indicator
2Setpoint 2/ Alarm 2 indicator
°C °C unit indicator
°F °F unit indicator
aChanges display to Configuration Mode and
advances through menu items*
bUsed in Program Mode and peak recall*
cUsed in Program Mode and valley recall*
dAccesses submenus in Configuration Mode
and stores selected values*
* See Part 3 Operation: Configuration Mode
5
Refer to the Quick Start Guide for assembly and disassembly instructions.

2.2 Rear Panel Connections
The rear panel connections are shown in Figures 2.2 and 2.3.
Figure 2.2 Rear Panel Power Connections
Figure 2.3 Rear Panel Input Connections
Table 2.2 Rear Panel Connector
POWER AC/DC Power Connector: All models
INPUT Input Connector:
All models TC, PR (Process), RTD
OUTPUT 1 Based on one of the following models:
Relay SPDT
Solid State Relay
Pulse
OUTPUT 2 Based on one of the following models:
Relay SPDT
Solid State Relay
Pulse
OPTION Based on one of the following models:
RS-232C or RS-485 programmable
Excitation
Output 1 and 2 are for -AL Limit Alarm Option only.
8 7 6 5 4 3 2 1
3 2 1 3 2 16 5 4 6 5 4
6

2.3 Electrical Installation
2.3.1 Power Connections
Caution: Do not connect power to your device until you have completed all
input and output connections. Failure to do so may result in injury!
Connect the main power connections as shown in Figure 2.4.
Figure 2.4 Main Power Connections
Table 2.3 Power Connections
FUSE Connector For 115Vac For 230Vac DC
FUSE 1 Power * 100 mA(T) 100 mA(T) 100 mA(T)
FUSE 2 Power * N/A N/A 400 mA(T)
For the low voltage power option, in order to maintain the same degree of
protection as the standard high voltage input power units (90 - 240 Vac),
always use a Safety Agency Approved DC or AC source with the same
Overvoltage Category and pollution degree as the standard AC unit (90 -
240 Vac).
The Safety European Standard EN61010-1 for measurement, control,
and laboratory equipment requires that fuses must be specified based on
IEC127. This standard specifies for a Time-lag fuse, the letter code “T”.
The above recommended fuses are of the type IEC127-2-sheet III. Be
aware that there are significant differences between the requirements
listed in the UL 248-14/CSA 248.14 and the IEC 127 fuse standards. As a
result, no single fuse can carry all approval listings. A 1.0 Amp IEC fuse
is approximately equivalent to a 1.4 Amp UL/CSA fuse. It is advised to
consult the manufacturer’s data sheets for a cross-reference.
7

2.3.2 Thermocouple
The figure below shows the wiring hookup for any thermocouple type. For
example, for Type K hookup, connect the yellow wire to the "2" terminal and the
red wire to the "1(-)" terminal.
When configuring your monitor, select Thermocouple and Thermocouple
Type in the Input Type menu (see Part 3).
Figure 2.5 Thermocouple Wiring Hookup
8
TYPE Input Connector Jacket (external insulation)
Terminal 1 (-) Terminal 2 (+) Extension Grade
JRed White dark-Brown Black
KRed Yellow dark-Brown Yellow
TRed Blue dark-Brown Blue
ERed Purple dark-Brown Purple
NRed Orange dark-Brown Brown
RRed Black - Green
SRed Black - Green
BRed Gray - Black
Table 2.4 TC Wire Color Chart

2.3.3 Two/Three/Four-Wire RTD
The figures below show the input connections and input connector jumpers
(shown in bold lines) required to hookup a 2-, 3- or 4-wire RTD.
Figure 2.6 a) RTD-1000 ohm and b) RTD-100 ohm Wiring Hookup
500 ohm Wiring Hookup
The two-wire connection is simplest method, but does not compensate for
lead-wire temperature change and often requires calibration to cancel lead-wire
resistance offset.
The three-wire connection works best with RTD leads closely equal in resistance.
The device measures the RTD, plus upper and lower lead drop voltage and the
subtracts twice the measured drop in the lower supply current lead producing
excellent lead-resistance cancellation for balanced measurements.
The four-wire RTD hookup is applicable to unbalanced lead resistance and
enables the device to measure and subtract the lead voltage, which produces the
best lead-resistance cancellation.
When configuring your monitor, select RTD type and RTD value in the Input
Type menu (see Part 3).
If the input wires of the meter get disconnected or broken, it will display
+OPN “Input (+) Open” message except in case of 500/1000 Ω2-wire
RTD. In this case the display shows -OPN “Input (-) Open” message. For
safety purpose you may want to set up your alarm to be triggered when
input is open. See Alarm 1 & 2 chapters for details.
RTD (1000/500Ω) 4-Wire
RTD (1000/500Ω) 3-Wire
RTD (1000/500Ω) 2-Wire
RTD (100Ω) 4-Wire
RTD (100Ω) 3-Wire
RTD (100Ω) 2-Wire
9

2.3.4 Process Current
The figure below shows the wiring hookup for Process Current 0 – 20 mA.
Figure 2.7 Process Current Wiring Hookup
(Internal and External Excitation)
When configuring your instrument, select Process Type in the Input Type Menu
(see Part 3).
2.3.5 Process Voltage
The figure below shows the wiring hookup for Process Voltage 0 – 100 mV,
0 – 1 V, 0 – 10 V.
Figure 2.8
a) Process Voltage Wiring Hookup b) Process Voltage Wiring Hookup
with Sensor Excitation without Sensor Excitation
RL- Voltage limited resistor, which allows to convert 24 Vdc internal excitation
voltage to the appropriate process input value. For instance: if the potentiometer
value is equal to 10 kΩ, the minimum RLis 14 kΩfor 10 V process input.
When configuring your instrument, select Process Type in the Input Type Menu
(see Part 3). 10

2.3.6 Wiring Outputs
This meter, if ordered with -AL, Limit Alarm Option, has two, factory installed,
outputs. The SPDT Mechanical Relay, SPST Solid State Relay and Pulse Output
Connection are shown below.
Figure 2.9
a) Mechnical Relay and SSR b) Pulse Output
Output Wiring Hookup Wiring Hookup
This device may have a programmable communication output. The RS-232 and
RS-485 Output Connection are shown below.
External RS-232 connections are not available with -EI or C4EI options.
Figure 2.10
a) RS-232 Output Wiring Hookup b) RS-485 Output Wiring Hookup
This device may also have an excitation
output.
Figure 2.11 Excitation Output
11
Use copper conductors
only for power connections
Excitation is not available if
communication option is installed.

PART 3
OPERATION: Configuration Mode
3.1 Introduction
The instrument has two different modes of operation. The first, Run Mode, is
used to display values for the Process Variable, and to display or clear Peak
and Valley values. The other mode, Menu Configuration Mode, is used to
navigate through the menu options and configure the unit. Part 3 of this
manual will explain the Menu Configuration Mode. For your instrument to
operate properly, the user must first "program" or configure the menu options.
Turning your Monitor On for the First Time
The device becomes active as soon as it is connected to a power source. It
has no On or Off switch. The device at first momentarily shows the software
version number, followed by reset RST, and then proceeds to the Run Mode.
For first-time users: Refer to the QuickStart Manual for basic operation
and set-up instructions.
If you have the Serial Communications/Ethernet Option you can easily
configure the unit on your computer or on-line.
Table 3.1 Button Function in Configuration Mode
• To enter the Menu, the user must first press abutton.
• Use this button to advance/navigate to the next menu item. The user can navigate
through all the top level menus by pressing a.
• While a parameter is being modified, press ato escape without saving the
parameter.
•Presstheup
bbutton to scroll through “flashing” selections. When a numerical value is
displayed press this key to increase value of a parameter that is currently being modified.
• Holding the bbutton down for approximately 3 seconds will speed up the rate at
which the set point value increments.
• In the Run Mode press bcauses the display to flash the PEAK value – press again
to return to the Run Mode.
• Press the down cbutton to go back to a previous Top Level Menu item.
• Press this button twice to reset the unit to the Run Mode.
• When a numerical value is flashing (except set point value) press cto scroll digits
from left to right allowing the user to select the desired digit to modify.
• When a setpoint value is displayed press cto decrease value of a setpoint that is
currently being modified. Holding the cbutton down for approximately 3 seconds will
speed up the rate at which the setpoint value is decremented.
• In the Run Mode press ccauses the display to flash the VALLEY value – press
again to return to the Run Mode.
• Press the enter dbutton to access the submenus from a Top Level Menu item.
• Press dto store a submenu selection or after entering a value — the display will
flash a STRD message to confirm your selection.
• To reset flashing Peak or Valley press d.
•
In the Run Mode press dtwice to enable Standby Mode with flashing STBY.
Reset: Except for Alarms, modifying any settings of the menu
configuration will reset the instrument prior to resuming Run Mode.
12
a
d
c
b
(MENU)
(UP)
(DOWN)
(ENTER)

3.2 Menu Configuration
Figure 3.1 Flow Chart for ID and Set Points Menu
13

3.2.1 ID Number Menu
SEE ID MENU SELECTION IN CONFIGURATION SECTION FOR
ENABLE/DISABLE OR CHANGE ID CODE.
If ID Code is Disabled or set as Default (0000) the menu will skip ID step
to Setpoint Menu.
If ID Code is set to Full Security Level and user attempts to enter the
Main Menu, they will be prompted for an ID Code.
If ID Code is set to Set Point/ID Security Level and user attempts to
enter the Configuration Menu, they will be prompted for an ID Code.
ENTERING YOUR NON-DEFAULT FULL SECURITY ID NUMBER.
Press a1) Display shows ID.
Press d2) Display advances to ____.
Press b& c3) Press bto increase digit 0-9. Press cto activate next digit
(flashing). Continue to use band cto enter your 4-digit ID
code.
Press d4) If the correct ID code is entered, the menu will advance to the
Setpoint 1 Menu, otherwise an error message ERRo will be
displayed and the instrument will return to the Run Mode.
To change ID Code, see ID Menu in the Configuration section.
ENTERING YOUR NON-DEFAULT SET POINT/ID SECURITY ID NUMBER.
Press a5) Display shows SP1 Setpoint 1 Menu.
Press a6) Display shows SP2 Setpoint 2 Menu.
Press a7) Display shows ID ID Code Menu.
Press d8) Display advances to ____.
Press b& c9) Use band cto change your ID Code.
Press d10) If correct ID Code is entered, the display will advance to the
INPT Input Menu, otherwise the error message ERRo will be
displayed and the unit will return to the Run Mode.
To prevent unauthorized tampering with the setup parameters, the
instrument provides protection by requiring the user to enter the ID Code
before allowing access to subsequent menus. If the ID Code entered
does not match the ID Code stored, the unit responds with an error
message and access to subsequent menus will be denied.
Use numbers that are easy for you to remember. If the ID Code is
forgotten or lost, call customer service with your serial number to access
and reset the default to 0000.
14

3.2.2 Set Points Menu
SETPOINT 1:
Press a1) Press a, if necessary until SP1 prompt appears.
Press d2) Display shows previous value of “Setpoint 1”.
Press b& c3) Press band cto increase or decrease Setpoint 1
respectively.
Holding b& cbuttons down for approximately 3 seconds will speed up the
rate at which the Setpoint value increments or decrements.
Press b& c4) Continue to use band cto enter your 4-digit Setpoint 1
value.
Press d5) Display shows STRD stored message momentarily and then
advance to SP2 only, if a change was made, otherwise press a
to advance to SP2 Setpoint 2 Menu.
SETPOINT 2:
Press d6) Display shows previous value of “Setpoint 2”.
Press b& c7) Press band cto increase or decrease Setpoint 2
respectively.
Holding b& cbuttons down for approximately 3 seconds will speed up
the rate at which the setpoint value increments or decrements.
Press d8) Display shows STRD stored message momentarily and then
advances to CNFG only, if a change was made, otherwise press
ato advance to CNFG Configuration Menu.
15

3.2.3 Configuration Menu
Figure 3.2 Flow Chart for Configuration Menu
Enter Configuration Menu:
Press a1) Press a, if necessary, until CNFG prompt appear.
Press d2) Display advance to INPT Input Menu.
Press a3) Press and release ato scroll through all available menus of
Configuration section.
16