Omron CS1W-AD041-V1 User manual

OPERATION MANUAL
Cat. No. W345-E1-08
SYSMAC CS/CJ Series
CS1W-AD041-V1/AD081-V1/AD161
CS1W-DA041/DA08V/DA08C
CS1W-MAD44
CJ1W-AD041-V1/AD081-V1
CJ1W-DA021/DA041/DA08V/DA08C
CJ1W-MAD42
Analog I/O Units

SYSMAC CS/CJ Series
CS1W-AD041-V1/AD081-V1/AD161
CS1W-DA041/DA08V/DA08C
CS1W-MAD44
CJ1W-AD041-V1/AD081-V1
CJ1W-DA021/DA041/DA08V/DA08C
CJ1W-MAD42
Analog I/O Units
Operation Manual
Revised July 2005

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Notice:
OMRON products are manufactured for use according to proper procedures by a qualified operator
and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed
the information provided with them. Failure to heed precautions can result in injury to people or dam-
age to property.
!DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury. Additionally, there may be severe property damage.
!WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury. Additionally, there may be severe property damage.
!Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury, or property damage.
OMRON Product References
All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to
an OMRON product, regardless of whether or not it appears in the proper name of the product.
The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means
“word” and is abbreviated “Wd” in documentation in this sense.
The abbreviation “PLC” means Programmable Controller. “PC” is used, however, in some Program-
ming Device displays to mean Programmable Controller.
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of
information.
Note Indicates information of particular interest for efficient and convenient opera-
tion of the product.
1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.
OMRON, 1999
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or
by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of
OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is con-
stantly striving to improve its high-quality products, the information contained in this manual is subject to change without
notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility
for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in
this publication.

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TABLE OF CONTENTS
PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvii
1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
2 General Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xix
5 Application Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xx
6 EC Directives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxi
7 Other Applicable Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii
8 Precautions for the C200H-AD003, C200H-DA003/004, and C200H-MAD01. . xxii
9 Changes to the CJ1W-DA08V/08C and CJ1W-MAD42 . . . . . . . . . . . . . . . . . . . . xxiii
SECTION 1
System Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-1 Features and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-2 Basic Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1-3 Function Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SECTION 2
CS-series Analog Input Units . . . . . . . . . . . . . . . . . . . . . . 13
2-1 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2-2 Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2-3 Components and Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2-4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2-5 Exchanging Data with the CPU Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2-6 Analog Input Functions and Operating Procedures. . . . . . . . . . . . . . . . . . . . . . . . 52
2-7 Adjusting Offset and Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
2-8 Handling Errors and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
SECTION 3
CJ-series Analog Input Units . . . . . . . . . . . . . . . . . . . . . . 77
3-1 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
3-2 Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
3-3 Components and Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
3-4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
3-5 Exchanging Data with the CPU Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
3-6 Analog Input Functions and Operating Procedures. . . . . . . . . . . . . . . . . . . . . . . . 104
3-7 Adjusting Offset and Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
3-8 Handling Errors and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

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TABLE OF CONTENTS
SECTION 4
CS-series Analog Output Units . . . . . . . . . . . . . . . . . . . . 125
4-1 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
4-2 Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
4-3 Components and Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
4-4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
4-5 Exchanging Data with the CPU Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
4-6 Analog Output Functions and Operating Procedures . . . . . . . . . . . . . . . . . . . . . . 149
4-7 Adjusting Offset and Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
4-8 Handling Errors and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
SECTION 5
CJ-series Analog Output Unit . . . . . . . . . . . . . . . . . . . . . 169
5-1 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
5-2 Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
5-3 Components and Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
5-4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
5-5 Exchanging Data with the CPU Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
5-6 Analog Output Functions and Operating Procedures . . . . . . . . . . . . . . . . . . . . . . 197
5-7 Adjusting Offset and Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
5-8 Handling Errors and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
SECTION 6
CS-series Analog I/O Unit . . . . . . . . . . . . . . . . . . . . . . . . 221
6-1 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
6-2 Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
6-3 Components and Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
6-4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
6-5 Exchanging Data with the CPU Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
6-6 Analog Input Functions and Operating Procedures. . . . . . . . . . . . . . . . . . . . . . . . 252
6-7 Analog Output Functions and Operating Procedures . . . . . . . . . . . . . . . . . . . . . . 259
6-8 Ratio Conversion Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
6-9 Adjusting Offset and Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
6-10 Handling Errors and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281

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TABLE OF CONTENTS
SECTION 7
CJ-series Analog I/O Unit. . . . . . . . . . . . . . . . . . . . . . . . . 287
7-1 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
7-2 Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
7-3 Components and Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
7-4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
7-5 Exchanging Data with the CPU Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309
7-6 Analog Input Functions and Operating Procedures. . . . . . . . . . . . . . . . . . . . . . . . 318
7-7 Analog Output Functions and Operating Procedures . . . . . . . . . . . . . . . . . . . . . . 327
7-8 Ratio Conversion Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333
7-9 Adjusting Offset and Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336
7-10 Handling Errors and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352
Appendices
A Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359
B Sample Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363
C Data Memory Coding Sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 395
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401

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TABLE OF CONTENTS

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About this Manual:
This manual describes the installation and operation of the CS1W-AD041-V1, CS1W-AD081-V1,
CS1W-AD161, CJ1W-AD041-V1, and CJ1W-AD081-V1 Analog Input Units; the CS1W-DA041, CS1W-
DA08V, CS1W-DA08C, CJ1W-DA021, CJ1W-DA041, CJ1W-DA08V, and CJ1W-DA08C Analog Output
Units; and the CS1W-MAD44 and CJ1W-MAD42 Analog I/O Units. This manual includes the sections
described below.
The input function of CS/CJ-series Analog I/O Units converts analog sensor output to the digital format
and transmits it to CS/CJ-series PLCs. The output function converts digital data from the PLC to the
analog format for output.
Please read this manual and the other manuals related to the CS/CJ-series Analog I/O Units carefully
and be sure you understand the information provided before attempting to install and operate the
Units. The manuals used with the CS/CJ-series Analog I/O Units are listed in the following table. The
suffixes have been omitted from the catalog numbers. Be sure you are using the most recent version
for your area.
Name Cat. No. Contents
SYSMAC CS-series
CS1G/H-CPU@@-EV1, CS1G/H-CPU@@H
Programmable Controllers Operation Manual
W339 Describes the installation and operation
of the CS-series PLCs.
SYSMAC CS Series
CS1D-CPU@@H CPU Units, CS1D-CPU@@S CPU Units,
CS1D-DPL01 Duplex Unit, CS1D-PA/PD@@@ Power
Supply Unit
CS1D Duplex System Operation Manual
W405 Provides an outline of and describes the
design, installation, maintenance, and
other basic operations for a Duplex Sys-
tem based on CS1D CPU Units.
SYSMAC CJ-series
CJ1G-CPU@@, CJ1G/H-CPU@@H, CJ1M-CPU@@
Programmable Controllers Operation Manual
W393 Describes the installation and operation
of the CJ-series PLCs.
SYSMAC CS/CJ-series
CS1G/H-CPU@@-EV1, CS1G/H-CPU@@H, CJ1G-
CPU@@, CJ1G/H-CPU@@H, CJ1M-CPU@@
Programmable Controllers Programming Manual
W394 Describes the programming methods
required to use the functions of the CS/
CJ-series PLCs.
SYSMAC CS/CJ-series
CS1G/H-CPU@@-EV1, CS1G/H-CPU@@H, CJ1G-
CPU@@, CJ1G/H-CPU@@H, CJ1M-CPU@@
Programmable Controllers Instructions Reference Manual
W340 Describes the ladder diagram program-
ming instructions supported by CS/CJ-
series PLCs.
SYSMAC WS02-CXPC1-EV50
CX-Programmer Ver. 5.0 Operation Manual
W437 Provides information on how to use the
CX-Programmer, a programming device
that supports the CS/CJ-series PLCs.
SYSMAC CS/CJ-series
CQM1H-PRO01-E, CQM1-PRO01-E, C200H-PRO27-E
Programming Consoles Operation Manual
W341 Provides information on how to program
and operate CS/CJ-series PLCs using a
Programming Console.