Omron OS32C Series User manual

User's Manual
Safety Laser Scanner
OS32C Series
Manual No. Z296-E1-08
OSTI P/N 99863-0010 Rev.H

i
OS32C
User’s Manual
Introduction
E
1. Application of an OS32C sensor by itself cannot receive the type approval provided by Article 44-2 of the
Labor Safety and Health Law of Japan. It is necessary to apply it as a system. Therefore, when using this
product in Japan as a "safety system for presses and shearing machines" as prescribed in Article 42 of the
Labor Safety and Health Law, the complete system must receive the type approval.
2. (1) This product is electro-sensitive protective equipment (ESPE) in accordance with European Union (EU)
Machinery Directive Index Annex V, Item 2.
(2) This product complies with the following legislation and standards:
1) EU legislation Machinery Directive 2006/42/EC
EMC Directive 2004/108/EC
Low Voltage Directive (2006/95/EC)
RoHS Directive (2002/95/EC)
2) European & International EN 61496-1 (Type 3 ESPE)
Standards EN 62061
EN 50178
EN ISO 13849-1
IEC 61496-3 (Type 3 AOPDDR)
IEC 61508, Parts 1-7 (SIL-2)
EN 60204-1
3) North American Standards: per UL File E241445, US and C-UL approvals (CNN: NIPM/NIPM7).
• ANSI/UL 508 (Industrial Control Equipment)
•ANSIB11.19
• ANSI/RIA R15.06
•NFPA79
• Code of Federal Regulations CFR29
• IEC 61496-1 (Type 3 ESPE)
• IEC 61496-3 (Type 3 AOPDDR)
• UL 1998 (Software in Programmable Components)
• IEC 61508 (Functional Safety of Electrical/Electronic/Programmable
Electronic Safety-Related Systems)
• IEC 61508-3 (Functional Safety of Electrical/Electronic/Programmable
Electronic Safety-Related Systems - Part 3: Software Requirements)
• CAN/CSA-C22.2 No. 14 (Industrial Control Equipment)
• CAN/CSA-C22.2 No. 0.8 (Safety Functions Incorporating Electronic
Technology)
4) JIS standards JIS B 9704-1, JIS B 9704-3 (Type3 ESPE)
(3) This product received the following approvals from TÜV Rheinland of the EU.
-EC Type-Examination in accordance with the EU Machinery Directive, Type 3 ESPE (IEC61496-1),
Type 3 AOPDDR (IEC61496-3)
Legislation and Standards

ii
Introduction
OS32C
User’s Manual
Read and understand this catalog.
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if
you have any questions or comments.
Warranties.
(a) Exclusive Warranty. Omron's exclusive warranty is that the Products will be free from defects in materials and
workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing
by Omron). Omron disclaims all other warranties, express or implied.
(b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON-
INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS.
BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET
THE REQUIREMENTS OF THEIR INTENDED USE.
Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the
Products or otherwise of any intellectual property right. (c) Buyer Remedy. Omron's sole obligation hereunder shall be, at
Omron's election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or
replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an
amount equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible
for warranty, repair, indemnity or any other claims or expenses regarding the Products unless Omron's analysis confirms
that the Products were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse
or inappropriate modification. Return of any Products by Buyer must be approved in writing by Omron before shipment.
Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in
combination with any electrical or electronic components, circuits, system assemblies or any other materials or
substances or environments. Any advice, recommendations or information given orally or in writing, are not to be
construed as an amendment or addition to the above warranty.
See http://www.omron.com/global/ or contact your Omron representative for published information.
Limitation on Liability; Etc.
OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL
DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE
PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY.
Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is
asserted.
Suitability of Use.
Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the
combination of the Product in the Buyer's application or use of the Product. At Buyer's request, Omron will provide
applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This
information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the
end product, machine, system, or other application or use. Buyer shall be solely responsible for determining
appropriateness of the particular Product with respect to Buyer's application, product or system. Buyer shall take
application responsibility in all cases.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT
ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE
OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL
EQUIPMENT OR SYSTEM.
Programmable Products.
Omron Companies shall not be responsible for the user's programming of a programmable Product, or any consequence
thereof.
Terms and Conditions Agreement

iii
OS32C
User’s Manual
Introduction
E
Performance Data.
Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in
determining suitability and does not constitute a warranty. It may represent the result of Omron's test conditions, and the
user must correlate it to actual application requirements. Actual performance is subject to the Omron's Warranty and
Limitations of Liability.
Change in Specifications.
Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our
practice to change part numbers when published ratings or features are changed, or when significant construction
changes are made. However, some specifications of the Product may be changed without any notice. When in doubt,
special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your
Omron's representative at any time to confirm actual specifications of purchased Product.
PATENTS
Elements of the electronics and optics essential to meet the specifications and performance standards of Omron STI
controls are covered by one or more of the following U.S. Patents Numbers: 6,665,621; 6,753,776; 6,493,653; 6,587,811;
7,965,384. Additional patents pending.
Errors and Omissions.
Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility
is assumed for clerical, typographical or proofreading errors or omissions.

iv
Introduction
OS32C
User’s Manual
The Alert symbols and their meanings ensure safe use of the products
In order to use the OS32C safely, the precautions listed in this manual are indicated by alert symbols. The
descriptions must be followed, failure to follow all precautions and alerts may result in an unsafe installation or
operation.
The following indictions and symbols are used.
Meanings of Alert Symbols
Alert Statements in this Manual
An OS32C is an electro-sensitive protective equipment designed to guard personnel working
around hazardous machinery.
Whether a specific machine application and the OS32C system installation complies with safety
regulations depends on the proper application, installation, maintenance and operation of the
OS32C system. These items are the responsibility of the purchaser, installer and user.
User
The administrator is responsible for the selection and training of personnel to properly install,
operate, and maintain the machine and its safeguarding systems.
An OS32C system should only be installed, verified and maintained by a qualified person. A qualifed
person is defined as ”an individual who understands, is trained on, and demonstrates competence with
the construction, operation or maintenance of the machinery and the hazards involved.” (ANSI/PMMI
B155.1-2006)
Safety Precautions
Indicates a potentially hazardous situation which, if not avoided, will result in minor or moderate injury, or
may result in serious injury or death. Additionally there may be significant property damage.
Indicates a potentially hazardous situation which, if not avoided, will result in minor or moderate injury, or
there may be property damage.
Indicates prohibited actions.
Indicates mandatory actions.

v
OS32C
User’s Manual
Introduction
E
The machine requirements
The guarded machine must be able to stop anywhere in its cycle. Do not use an OS32C on a press
with a full-revolution clutch.
The guarded machine must have a consistent stopping time and adequate control mechanisms.
All safety-related machine control elements must be designed so that an alarm in the control logic
or failure of the control circuit does not lead to a failure to danger.
Do not use the auxiliary output or warning output for safety applications. A human body may not be
detected even if a failure of OS32C occurrs, resulting in serious injuries.
Installation
The main unit must be securely mounted and its cable connectors must be tightly attached.
A start switch to release interlock must be installed where an operator can observe the monitored/
guarded zone as a whole and cannot operate the switch within the hazardous zone.
A protective mechanism must be installed to prevent a hazardous condition in the event of a
subsequent machine component failure. The OS32C does not protect against ejected flying
material.
Severe smoke and particulate matter may degrade the efficiency of an OS32C, causing it to
unexpectedly enter a Machine Stop state.
Use of mirrors or mirror-like objects in the protection plane must be avoided, as they can hide part
of the area to be monitored/guarded.
Additional guarding may be required to prohibit access to dangerous areas not covered by the
OS32C system.
Perform the test procedure in this document at installation, after maintenance, adjustment, repair
or modification to the machine controls, tooling or the OS32C system. See page 144.
Perform only the test and repair procedures outlined in this manual.
Additional measurement error resulting from reflective backgrounds may need to be added to the
measurement error of the OS32C.

vi
Introduction
OS32C
User’s Manual
To use the protective function of the OS32C, a safety zone must be properly defined and
configured.
If the response time is changed, re-calculation of the safety distance is required. This may require
re-configuration of the safety zones or re-installation of the OS32C. If the safety distance is not
appropriate for the application, the machine may not stop before contact with the hazardous part,
resulting in serious injuries or death.
When using more than one OS32C, mutual interference should be prevented. This may require
different scanner positions or physical shields to be installed.
To ensure a protection degree of IP65, DO NOT use this product without proper sealing of the
cable connector, I/O block, and scan window.
If the external zone switching device momentarily exceeds the configured number of active zone
set select inputs during the zone switch, an additional Zone Delay may be incurred in the event
that wiring of a zone set select input fails. The external zone switching device must properly
sequence so the configured number of active inputs is not exceeded in order to guarantee that
failed zone set select input wiring will be detected within the normal Zone Switching Time described below.
If an insufficient Zone Delay is used for the actual worst case switching time of the installation, the
scanner might start monitoring the wrong zone during the switching period.
Also, if an insufficient Zone Delay is used for the actual worst case switching time of the
installation, there might be a fault condition during the zone switching period.
If tstart (switching start time) is configured without consideration of TmaxReaction (total maximum
reaction time), object detection within the new safety zone after switching and turning OFF of the
safety outputs may be delayed.
Monitoring zone parameters are subject to a number of constraints that include projective
consistency, maximum radius, and angle limits. As a result, an imported zone may not correspond
exactly to the zone defined in the file. The user must visually verify the imported zone when the
zone coordinate import process is complete. Refer to Checkout and Test Procedure Log on page
144.

vii
OS32C
User’s Manual
Introduction
E
Wiring Connections
Do not connect the OS32C to a power supply with more than 24VDC + 25% / -30%. Do not supply
AC power to the OS32C, this may result in electrical shock.
For the OS32C to meet IEC 61496-1 and UL 508, its DC power supply unit must satisfy all of the
following conditions:
•Within rated line voltage (24 VDC +25% / -30%)
•Complying with EMC directives (industrial environments)
•Double-insulation or reinforced insulation between primary and secondary circuits
•Automatic return for overcurrent protection
•Output retention time of 20 ms or longer
•Satisfying output characteristics requirements of Class 2 circuit or limited voltage/current circuit defined in
UL508.
•Power supply complying with regulations and standards of EMC and safety of electrical equipment in a
country or a region where OS32C is used. (Example: In EU, a power supply must comply with EMC
directives for low-voltage)
To prevent electrical shock, use double-insulation or reinforced insulation from hazardous voltage
(such as 230 VAC).
Cable extensions must be within the specified lengths, otherwise it may result in a failure of the
safety functions.
To use this product for a category 3 safety system, both safety outputs must be connected to the
safety system. Configuring a safety system with only one safety output may result in serious
injuries due to output circuit fault and a failure of the machine to stop.
Protection of Cable at Installation:
Care should be taken when installing the OS32C cable. The cable must be properly routed and
secured to ensure that damage does not occur.
Functional Earth:
The OS32C system requires a functional earth connection.
Do not connect Functional Earth to a positive ground system. If it is connected to positive ground,
the guarded machine to be controlled may NOT stop, resulting in severe operator injury.
Signal Connector Isolation:
The connectors used during installation must provide sufficient signal separation in order to
prevent a short circuit condition of the input power and system signals.

viii
Introduction
OS32C
User’s Manual
Others
Do not modify the main unit of the OS32C. Do not replace or fix any component of the OS32C
other than the ones specified in this manual. Doing so may result in a failure of this device to
function correctly.
If there is any damage to the window, replace them as soon as possible. Otherwise it may result in
a failure of the OS32C. Take preventive measures when performing replacement work so that dust
does not enter the OS32C.
Always detach all cables from the OS32C before replacing the scan window. Otherwise the motor
may start rotating, resulting in injuries.
The tests outlined in this Test Procedure (See "Checkout and Test Procedure Log" in p.144) must
be performed at time of installation, according to the employer's regular inspection program and
after any maintenance, tooling change, set up, adjustment, or modification to the OS32C system or
the guarded machine. Where a guarded machine is used by multiple operators or shifts, it is
suggested that the test procedure be performed at each shift or operation change and also if there is a change
in the OS32C operating mode or defined zone sets. Testing ensures that the safety laser scanner and the
machine control system are working properly to stop the machine. Failure to test properly could result in
serious injury to personnel.
If the OS32C is operated under automatic start, make sure that the machine stops and does not
restart as long as an object is detected in a safety zone. Check the operation by placing a test
piece into the safety zone. It is recommended to perform the test at least after a shift change or 24
hours of operation.
If the safety system or the machine fails any of these tests, do not run the machine. Immediately
tag or lock out the machine to prevent its use and notify the appropriate supervisor.
This laser scanner may not be sold or imported into, or used in, the Federal Republic of Germany
prior to December 1, 2013.
System and zone status parameters monitored over EtherNet/IP are to be used for diagnostic
purposes only, and must not be used in safety-critical functions.
Measurement data monitored over EtherNet/IP are to be used for diagnostic purposes only, and
must not be used in safety-critical functions.

ix
OS32C
User’s Manual
Introduction
E
When transferring data from the PC to the OS32C and more than one OS32C is connected to the
network, it is necessary to visually check the diagnostic code on the status/diagnostic display. It is
recommended that the OS32C be installed in a position where the status/diagnostic display will be
visible.
Take precautions to prevent dirt, dust or debris from entering the sensor and I/O block connectors.
It is recommended that this be done on a clean workstation as contaminants may degrade the
performance of the OS32C.
Adhesion of dust to the scan window may cause a false operation. The OS32C will require periodic
cleaning of the scan window and dust detection surface.
Operation of the OS32C may be affected by light in the environment, such as incandescent light,
strobe light and light from a photosensor using infrared light.
Operation of the OS32C may be affected by substances in the environment, such as fog, smoke,
steam and other small particles.
Ensure the measurement report configuration matches the expected measurement data format.

x
Introduction
OS32C
User’s Manual
Make sure to follow all the safety precautions that are necessary to ensure safe use of the product.
• Thoroughly read this installation manual and understand the installation, operation checks, and maintenance
procedures before using the product.
• Loads must satisfy both of the following conditions:
-Not short-circuited
-Not used with a current that is higher than the OSSD rating (250 mA sourcing)
• The main unit must be properly mounted with the proper mounting hardware.
• Do not drop the product, serious damage will occur.
• Comply with all the laws, regulations, and standards of the country/region where the product is used.
• Dispose of the product in accordance with the relevant rules and regulations of the country/region where the
product is used.
Observe the precautions described below to prevent operation failure, malfunctions, or undesirable effects on
product performance.
Installation environment
Do not install the OS32C in the following types of environments:
•Areas where OS32C may be exposed to intense interference light, such as direct sunlight
•Areas with high humidity where condensation is likely to occur
•Areas subject to condensation resulting from severe changes in temperature
•Areas where corrosive gases are present
•Areas exposed to vibration or shock levels higher than in the specification provisions
•Areas where the product may come into contact with water
•Areas where the product may get wet with oil
•Areas where smoke and/or water vapor exists on the laser scanning plane
•Keep the OS32C far enough from devices that generate high frequency noise or eliminate the
noise.
•Be sure to route the OS32C cable separate from high-potential power lines or route through an
exclusive conduit.
This is a class A product. In residential areas it may cause radio interference, in which case the
Responsible Person may be required to take adequate measures to reduce interference.
Wiring and installation
•Make sure to perform wiring while the power supply is OFF. Otherwise, the OS32C may fail to operate
due to the diagnostics function.
•Properly perform the wiring after confirming the signal names of all the terminals.
•Do not operate the control system until 14 seconds or more after turning ON the power of the OS32C.
•Be sure to route the OS32C cable separate from high-potential power lines or through an exclusive
conduit.
•When using a commercially available switching regulator power supply, make sure to ground the FG
terminal (frame ground terminal).
Precautions for Safe Use
Precautions for Correct Use

xi
OS32C
User’s Manual
Introduction
E
Cleaning
Do not use thinner, benzene, or acetone for cleaning. They will adversely affect the product's resin
parts and paint on the case.
Object detection
The OS32C has a configurable minimum object resolution of 30mm, 40mm, 50mm, or 70mm. It cannot
detect transparent or translucent objects, or objects with reflective surfaces, of less than 1.8%
reflectivity.

xii
Introduction
OS32C
User’s Manual
How to Read This Manual (Explanation of Symbols)
Indicates the description of an essential function, such as operation or advice on how to properly use
this product .
Indicates the page number for related content.

xiii
OS32C
User’s Manual
Introduction
E
Firmware and Configuration Tool Features and Compatibility
Please refer to the table below for supported features and compatibility with OS32C versions. Refer to the
product labels to determine the OS32C version.
For information on the OS32C-DM model, please refer to the OS32C-DM Addendum available on the Omron
STI website at www.sti.com
NOTE:
• Only the version of the sensor block and the configuration tool were updated to support the new
features. No changes were made to the I/O block.
• The window replacement kit OS32C-WIN-KT can be used on any sensor block.
The part numbers have changed:
OS32C-SN: 40591-0010 (old), 40591-0020 (current)
OS32C-SN-DM: 40591-0040 (current)
OS32C Versions OS32C-DM
40591-0010 40591-0020 40591-0040
Configurable minimum object resolution -- Supported Supported
Standby mode with laser shutoff -- Supported Supported
Copy & paste zones and zone sets -- Supported Supported
Record system monitoring -- Supported Supported
Playback system monitoring -- Supported Supported
Support for inverting 7-segment display -- Supported Supported
Display configuration filename in config tool header -- Supported Supported
Additional zone shapes (180
° semi-circle, 180 °
rectangle, 180
° polygon) -- Supported Supported
Config tool support for switching between default OS32C
configuration and the user's current working configuration -- Supported Supported
Troubleshooting tips displayed in fault log -- Supported Supported
Configuration checksum, safety checksum Supported *1 Supported *1 Supported *1
Windows 7 support -- Supported Supported
Non-safety checksum Supported *2 Supported *2 Supported *2
Single Import & Export Zone Coordinate Data Supported *2 Supported *2 Supported *2
Maintenance access level -- Supported *3 Supported *2
Rotation of monitor screen view Supported *4 Supported *4 Supported *4
French, German, Italian & Spanish Languages Supported *4 Supported *4 Supported *4
Multiple Import & Export Zone Coordinate Data Supported *4 Supported *4 Supported *4

xiv
Introduction
OS32C
User’s Manual
EtherNet/IP and Measurement Data -- -- Supported
*1. Requires Configuration Tool Version 1.4.0 and up
*2. Requires Configuration Tool Version 1.6.0 and up
*3. If serial number of the sensor block is higher than AS08300 and Configuration Tool is version 1.6.0 and up
*4. Requires Configuration Tool is Version 1.8.0 and up
Configuration Tool Version
before 1.4.0 1.4.0 and up 1.6.0 and up 1.8.0 and up
Configurable minimum object resolution -- Supported Supported Supported
Standby mode with laser shutoff -- Supported Supported Supported
Copy & paste zones and zone sets -- Supported Supported Supported
Record system monitoring -- Supported Supported Supported
Playback system monitoring -- Supported Supported Supported
Support for inverting 7-segment display -- Supported Supported Supported
Display configuration filename in config tool header -- Supported Supported Supported
Additional zone shapes (180
° semi-circle, 180 °
rectangle, 180
° polygon) -- Supported Supported Supported
Config tool support for switching between default
OS32C configuration and the user's current working
configuration -- Supported Supported Supported
Troubleshooting tips displayed in fault log -- Supported Supported Supported
Configuration checksum, safety checksum -- Supported Supported Supported
Windows 7 support -- Supported Supported Supported
Non-safety checksum -- -- Supported Supported
Single Import & Export Zone Coordinate Data -- -- Supported Supported
Maintenance access level -- -- Supported Supported
Rotation of monitor screen view -- -- -- Supported
French, German, Italian & Spanish Languages -- -- -- Supported
Multiple Import & Export Zones Coordinate Data -- -- -- Supported
Model Sensor Head P/N Configuration Tool Version
before 1.4.0 1.4.0 and up 1.6.0 and up 1.8.0 and up
OS32C-SN 40591-0010 Supported Supported Supported Supported
OS32C-SN 40591-0020 -- Supported Supported Supported
OS32C-SN-DM 40591-0040 -- -- Supported Supported

xv
OS32C
User’s Manual
Introduction
E
Contents
Legislation and Standards i
Terms and Conditions Agreement ii
Safety Precautions iv
Precautions for Safe Use x
Precautions for Correct Use x
How to Read This Manual (Explanation of Symbols) xii
Firmware and Configuration Tool Features and Compatibility xiii
Chapter1 Description of Use and Features 1
Theory of Operation 2
Features 3
System Components 4
Application Examples 5
Applying the OS32C to fixed stationary applications 5
Applying the OS32C on Automated Guided Vehicles (AGV) 7
Rating/Performance 10
Chapter2 Operating States & Output Modes 13
Operating States 14
Operating Mode 17
Automatic Start 17
Start Interlock 17
Start/Restart Interlock 17
Power Reserve Mode 17
Parameter Configuration 18
Safety Critical Parameters 18
Non-Safety Critical Parameters 19
Safety Outputs 20
Auxiliary & Warning Outputs 20
Reference Boundary Monitoring (RBM) 22
Zone Set Selection 23
Zone Set Input Selection 23
Zone Set Switching 25
Chapter3 Basic Operation of Configuration Software 31
Getting Started 33
Installing Configuration Software 33
How to Start 34

xvi
Introduction
OS32C
User’s Manual
Description of Screen 35
Menu 35
Tool Bars 37
Information Bar 38
Offline Mode 38
Connection to the OS32C 39
Connecting the PC and the OS32C 39
Forced DHCP mode 40
Changing the IP address of the PC (Windows 2000) 40
Changing the IP address of the PC (Windows XP) 40
Changing the IP address of the PC (Windows Vista) 42
Changing the IP address of the PC (Windows 7) 42
Logging on to the OS32C 43
Detecting the OS32C on the network 43
Logging On 44
Logging OFF 44
Changing Password 44
Forgot the Password? 45
Changing Ethernet Configuration of OS32C 46
Receiving OS32C Configuration Information 47
Configuring New OS32C Property and Monitoring Zone 47
Default Configuration Settings 47
Creating a New Configuration 48
Import & Export Zone Coordinate Data 52
File Format 52
Importing Zone Coordinate Data 55
Exporting Zone Coordinate Data 57
Zone Set Selection and Configuration 59
Add a Zone 59
Copy and Paste Zones 60
Delete a Zone 62
Zone Set Input Selection 63
Editing Properties 64
Editing Monitor Zones 67
Sculpting & Reference Boundary Monitoring 70
Monitor Mode 75
Record System Monitoring 76
Playback System Monitoring 77
Read Fault Log 78
Window Calibration 79
Changing Options of Configuration Software 81
Caution on Safety Zone Configuration 82

xvii
OS32C
User’s Manual
Introduction
E
Chapter4 Installation 83
Mounting Considerations 84
Configuring Multiple OS32C Scanners 84
Distance from Wall 86
Stationary Installation and Configuration 87
Installation for Stationary Area Scanning 87
Configuration 88
Configuration Example: Installation on a Machine (1) 89
Configuration Example: Installation on a Machine (2) 91
Configuration Example: Entry Access Protection 91
Configuration Example: Hand Detection Protection 93
Mobile Installation and Configuration 95
Applying OS32C on Automated Guided Vehicles (AGV) 95
Configuration for Automated Guided Vehicles (AGV) 97
Configuration Example: Use of an AGV 98
AGV Standards 99
External Dimensional Drawings 100
Ethernet Cable 109
XS5 OMRON SmartclickTM Connection 110
Chapter5 Wiring 111
Power Supply Unit 112
Additional Wiring Information 113
Input/Output Signal 114
Example of Safety Circuit 115
Chapter6 Checkout 119
Checkout and Test Procedures 120
Checkout and Test Procedures 120
Testing Safety Zone 121
Detection Capability 123
Chapter7 Appendix 125
Troubleshooting 126
Troubleshooting 126
OS32C Status Check 129
Additional Error due to Reflective Background 131
Conditions of Background Influence 131
Using Other Safety Device in Combination 133
Sensor and I/O Block Replacement 134

xviii
Introduction
OS32C
User’s Manual
Scan Window Replacement Procedure 135
Window Replacement Procedure 135
OS32C Maintenance 136
Additional Zone Set Switching Strategies 137
Glossary 141
Accessories 143
Checkout and Test Procedure Log 144
Declaration of Conformity 145
Revision History 146