Omron CX-PROCESS TOOL V5.2 - REV 10-2010 User manual

Cat. No. W372-E1-14
CX-Process Tool Ver. 5.2
SYSMAC CS/CJ Series
WS02-LCTC1-EV5
OPERATION MANUAL

WS02-LCTC1-EV5
CX-Process Tool Ver. 5.2
Operation Manual
Revised October 2010

iv

!
!
!
v
Notice:
OMRON products are manufactured for use according to proper procedures by a qualified operator
and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed
the information provided with them. Failure to heed precautions can result in injury to people or dam-
age to property.
DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury. Additionally, there may be severe property damage.
WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury. Additionally, there may be severe property damage.
Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury, or property damage.
OMRON Product References
All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers
to an OMRON product, regardless of whether or not it appears in the proper name of the product.
The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means
“word” and is abbreviated “Wd” in documentation in this sense.
The abbreviation “PLC” means Programmable Controller. “PC” is used, however, in some Program-
ming Device displays to mean Programmable Controller.
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of
information.
Note Indicates information of particular interest for efficient and convenient operation
of the product.
1, 2, 3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.
Copyrights and Trademarks
Windows is a registered trademark of the Microsoft Corporation.
Other system and product names that appear in this manual are the trademarks or registered trade-
marks of the respective company.
OMRON, 2000
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any
form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permis-
sion of OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is
constantly striving to improve its high-quality products, the information contained in this manual is subject to change
without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no
responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the informa-
tion contained in this publication.

vi
About Loop Controllers
Loop Control Types, Functional Elements, and Versions
Loop Controller Types
There are two types of CS/CJ-series Loop Controller: Separate Loop Control-
lers and Loop Controllers Pre-installed in CPU Units
Loop
Controller
type
Type name Product name Model PLC series and Unit type
Separate Separate
Loop
C
Loop Control Unit CS1W-LC001 CS-series CPU Bus Unit Loop
Controller
oop
Controller Loop Control
Board
CS1W-LCB01/05 CS-series Inner Board Loop Controller
Loop Control
Board with
Gradient
Temperature
Controller
CS1W-LCB05-GTC CS-series Inner Board Loop Controller
Pre-installed in
CPU Unit
CPU Unit with
Pre-installed
Loop
Ctll
Process-control
CPU Unit
CS1D-CPUPA one-Unit Loop Controller consisting
of an Inner Board pre-installed in a
CS-series CS1D-H CPU Unit
p
Controller Loop-control CPU
Unit
CJ1G-CPUPAn Inner Board Loop Controller
integrated into a CS-series CJ1-H CPU
Unit
Loop-control CPU
Unit with Gradient
Temperature
Controller
CJ1G-CPUP-GTC An Inner Board Loop Controller
integrated into a CJ-series CJ1-H CPU
Unit
Loop Controller Functional Elements
•Separate Loop Controllers consist of only the Loop Controller functional ele-
ment (i.e., the Loop Controller element).
•CPU Units with Pre-installed Loop Controller consists of a CPU Unit functional
element (i.e., the CPU Unit element) and the Loop Controller functional ele-
ment (i.e., the Loop Controller element).
Versions
The functional elements (i.e., the CPU Unit element and Loop Controller ele-
ment) have versions.
Model Numbers and Functional Elements
The following table lists the Loop Controller product model numbers, the func-
tional element names for the CPU Unit elements and Loop Controller elements,
and the versions of the functional elements.

vii
Product Product model
b
Unit version
f h
Configuration
name number of the
product
CPU unit element Loop Controller element
pro
d
uc
t
model
(See note.)
CPU Unit
model with
same
functionality
Functional
element unit
version
Functional
element
name
Functional
element
Loop Control
Unit
CS1W-LC001 Pre-Ver. 2.0 --- LC001 Ver. 2.5
Loop Control
Bd
CS1W-LCB01 Ver. 2.0 or
l
--- LCB01 Ver. 2.0 or later
p
Board CS1W-LCB05 later LCB05 Ver. 2.0 or later
Loop Control
Board with
Gradient
Temperature
Controller
CS1W-LCB05-
GTC
Ver. 3.0 or
later
--- LCB05-GTC Ver. 3.0 or later
Process-
control CPU
CS1D-CPU65P --- CS1D-CPU65H Ver. 1.0 or later LCB05D Ver. 1.0
con
t
ro
l CPU
Unit CS1D-CPU67P CS1D-CPU67H Ver. 1.0 or later LCB05D Ver. 1.0
Loop-control
CPU U i
CJ1G-CPU42P --- CJ1G-CPU42H Ver. 3.0 or later LCB01 Ver. 2.0 or later
p
CPU Unit CJ1G-CPU43P CJ1G-CPU43H Ver. 3.0 or later LCB03 Ver. 2.0 or later
CJ1G-CPU44P CJ1G-CPU44H Ver. 3.0 or later LCB03 Ver. 2.0 or later
CJ1G-CPU45P CJ1G-CPU45H Ver. 3.0 or later LCB03 Ver. 2.0 or later
Loop-control
CPU Unit with
Gradient
Temperature
Controller
CJ1G-CPU45P-
GTC
Ver. 3.0 or
later
CJ1G-CPU45H Ver. 3.0 or later LCB05-GTC Ver. 3.0 or later
Note Only Separate Loop Controllers have a unit version for the product model. CPU
Units with Pre-installed Loop Controllers do not have a unit version for the prod-
uct model.
Notation in this Manual
This manual uses the following notation.
•“Loop Controller” is used as a generic term to refer to the Loop Controllers in
general.
•“LCB” is used to refer to specific Loop Controller functional elements. For
example, the Loop Controller function element in a CS1W-LCB05 Loop Con-
trol Board is the LCB05, so “LCB05” is used to refer to the Loop Controller func-
tional element. The Loop Controller function element in a CJ1G-CPU44P
Loop-control CPU Unit is the LCB03, so “LCB03” is used to refer to the Loop
Controller functional element.
•Model numbers are used to refer to specific Loop Controller models.
In the CX-Process Tool Operation Manual for version 3.2 or earlier, functional
element names (LCB) are given as “Loop Control Board.” In the CX-Process
Tool Operation Manual for version 4.0 or higher, simply “LCB” is used.

viii
Unit Version Notation on Products
Loop Control Boards
A “unit version” has been introduced to manage CPU Units, Special I/O Units,
and Inner Boards in the CS/CJ Series according to differences in functionality
accompanying upgrades. This system applies to Units manufactured since Oc-
tober 1, 2003. The unit version code is provided on the nameplate of the product
for which unit versions are being managed, as shown below for the Loop Control
Board.
Product nameplate
Unit version
Example for unit version 1.5
Loop Control Board
The CX-Process Tool can be used to confirm the unit versions of Loop Control
Boards in the Monitor Run Status Window. After connecting the CX-Process
Tool online, select Operation – Monitor Run Status from the Execute Menu.
Confirm the unit version in ITEM099 (MPU/FROM version display) under from
the System Common Block (Block Model 000) in the Monitor Run Status Win-
dow.
ITEM Data name Data
099 MPU/FROM version indication V1.50
Functional Element Name and Version Code for Process-control CPU Units and
Loop-control CPU Units
The functional element name and functional element version code for Process-
control CPU Units and Loop-control CPU Units are provided on the nameplate
as shown in the following diagrams.
Version V1.50 and onwards must be indicated.

ix
Process-control CPU Units
Note CPU Unit elements for which no version code is provided are pre-Ver. 2.0 CPU
Units.
Process-control CPU Unit
Product nameplate
Functional element name for
CPU Unit element
Nameplate on
left side of Unit
Functional element name for
Loop Controller element
Functional element version code for
Loop Controller element
Functional element
version code for the
CPU Unit element
Functional element
version code for
Loop Controller ele-
ment
Loop-control CPU Units
Loop-control CPU Unit Unit model number
Product nameplate
Lot No.
Functional element
version code for
CPU unit element
Product model and functional
element name
Recommended location for
attaching version label
Functional element
version code for
Loop Controller
element
Confirming CPU Unit Element Versions with Support Software
CX-Programmer version 4.0 can be used to confirm the unit version using either
of the following two methods.
•Using the PLC Information
•Using the Unit Manufacturing Information (This method can also be used for
Special I/O Units and CPU Bus Units.)
Note CX-Programmer version 3.3 or lower cannot be used to confirm unit versions.
PLC Information
1, 2, 3... 1. If you know the device type and CPU type, select them in the Change PLC
dialog box, go online, and select PLC – Edit – Information from the menus.
If you do not know the device type and CPU type, but are connected directly
to the CPU Unit on a serial line, select PLC – Auto Online to go online, and
then select PLC – Edit – Information from the menus.
2. In either case, the following PLC Information Dialog Box will be displayed.

x
Functional element name
for CPU Unit element
Functional element version
code for CPU Unit element
Use the above display to confirm the unit version of the CPU Unit that is con-
nected online.
Unit Manufacturing Information
1, 2, 3... 1. In the I/O Table Window, right-click and select Unit Manufacturing In-
formation – CPU Unit.
2. The following Unit Manufacturing Information Dialog Box will be displayed.