OMV SIMPLY 5S User manual

ROTATING PRESS SIMPLY 5S-6S
A Movement machine lever
B Lockin seal capo of finished shell
C Finished shell hei ht re ulator
D Lockin seal cap en raver hei ht re ulator
E En raver hei ht re ulator
F Crimper pre closure hei ht re ulator
H Re ulatin seal cap for powder and lead dosers
I Rotatin disc
L Waddin uide
M Waddin pushers
N Maneuverin lever re ulator
O Powder and lead tank closure taps
P Powder tank
Q Lead tank
R Cartrid e case oilin spon e
S Hemmer head
T Micrometric scale
Z Open-close selector powder-lead with safety block

The press was desi ned tryin to make it very simple in the initial adjustment and in use durin loadin , in fact, once you have acquired the necessary experience, a few
simple operations are enou h to chan e the au e and adjust the machine.
The powder and lead dosin system is performed by means of a dosin bar and micrometric knobs for adjustin the doses; the bar is equipped with a mechanical
vibration system to settle dust and lead, and have as little error as possible.
For the powder tank, a special lass tube is used, in order not to transmit electrostatic char es to the product, makin it smoother and consequently more precise doses.
For the incision of the case we used a rotatin quick couplin system, to resume the old stellar folds of the cases already fired. Usually for new cases a steel en raver is
used, while for recovery cases that already have an old fold it is advisable to use a special plastic en raver.
In the cartrid e closin station we have a tempered steel hemmer, mounted on a support with two ball bearin s, driven by a toothed belt with a 220 volt electric motor.
The en ine runs at 1400 rpm, but there is a reduction ratio that reduces the rpm to 900, makin it also buy power. This system ensures that motor overheatin is not
transmitted to the hemmin bobbin.
The machine can be used in semi-automatic mode, with all stations active, and a finished cartrid e will come out at each pull of the lever, or by excludin the powder
and lead dispensers also in manual mode.
For example, we can fill cases with powder and lead with external dispensers, and use the machine only for crimpin and hemmin , thanks also to the rotatin disk that
can be rotated back and forth manually, as if it were a simple sin le station press and therefore can also o over the closure. Very convenient for samplin .
The caliber chan e is carried out by replacin the rotatin disc, en raver and hemmer.
On all the machines it is possible to mount the pneumatic movement system, or with a hydraulic control unit where with a simple button we can make the press o down
and up, avoidin to pull the lever.
INSTALLATION
Block the machine on a stable work surface throu h its fixin holes, if we work standin we must have the press at a comfortable hei ht, positioned on a floor from the
round of about 120-130 cm, this to have the levera e to a ri ht an le with our elbow and have less effort.
Connect the motor power plu to a 220 volt electrical socket and position the cable so that it is not an obstacle durin the descent and ascent of the press.

ENGRAVING DEPRIMER HEMMING
Description of work phases SIMPLY 5S version
Station N.1: Insertion of a new case for powder entry
Station N.2: Wad insertion and wad pusher
Station N.3: Lead dose insertion
Station N.4: En ravin station
Station N.5: Hemmin and closin of the cartrid e then ejection
Station N 6: Used shell expander cone (If necessary)
Description of work phases SIMPLY 6S version
Station N.1: Insertion of a new case for powder entry
Station N.2: Wad insertion and wad pusher
Station N.3: Lead dose insertion
Station N.4: En ravin station
Station N.5: Deprimer station
Station N.6: Hemmin and closin of the cartrid e then ejection

PHASE 1
First of all, make sure that the taps of the tanks are closed in a horizontal position and fill the ri ht tank with lead and the left one with powder; also the selectors placed
underneath must be closed in the closed position, and the safety knobs must also be blocked so that when the machine is moved, nothin can escape from the nozzles.
Now we can adjust the hemmin hei ht, insert a new empty case in any station and rotate the disc manually until it is in position (N.5 for 5S press) (N.6 for 6S press)
turn on the motor and lower lever A as far as it will o, to create a round hem. Return the lever to its initial position, in this way we will have the ejection of the cartrid e
from the machine. Usin a measurin au e, check the len th of the case we have obtained, and if it is not the ri ht size, loosen the lockin rin B and adjust the knob C
to (+ -), ti hten the rin a ain lockin . Repeat the operation on the case until we have the desired size.
This is the size of the finished cartrid e; then durin loadin it is possible to vary the hei ht based on the result obtained, as durin all the simultaneous loadin phases,
some dimensions may sli htly vary.
PHASE 2
Let's now pass to the settin of the en raver, that is station N.4
Insert a new case in this station and pull lever A as far as it will o, then turn back. Check the folds on the case and possibly adjust the hei ht usin the re ulator E after
loosenin its rin nut D.
The en ravin on the case must be similar to the one in the photo attached above; if it is more there is a risk of bendin the case, if it is less there could be a hole in the
center of the finished cartrid e closure. It is possible to chan e the hei ht of the en ravin even durin loadin , by adjustin the en raver little by little accordin to the
final result obtained. (Attention: for a correct star closure always use flared cases).
To load new cases, use a steel en raver, while for those already fired it is advisable to use a plastic en raver which favors perfect reali nment with the old en ravin .
PHASE 2 BIS (ONLY FOR SIMPLY 6S VERSION)
Place the case already en raved in station N5, pull lever A as far as it will o, then o back. Check the imprint on the case (as in the fi ure above) and possibly adjust the
hei ht usin its re ulator.
PHASE 3
Lead dosa e adjustment placed above station N.3
Insert an empty case into this station; after openin the lead tank tap O and checkin that the sheet Z placed underneath is also open, pull the operatin lever and
dischar e a dose inside the case. Usin the balance, wei h the dose, and consequently act on the H re ulator to chan e the dose if necessary. Repeat the procedure until
the required dose is reached. Attention, before movin on to the next phase and adjustin the powder, it is absolutely necessary to close the lead Z selector, loosenin the
rin nut and movin the foil to the CLOSED position. (Movin the sheet Z in openin or closin it must always be blocked by means of its safety knob placed under it.)
PHASE 4
Powder dosa e adjustment, located above station N.1
Follow the same procedure described in phase 3, adjustin the powder dose usin the left H re ulator, takin into account that each notch corresponds to approximately
0.01 r. (depends on the type of powder you are usin ). It is advisable to et to the ri ht dose radually.
Once the desired dose is reached, set aside a case with the powder inside, which will be used for the next adjustment of the ball pusher.
Close selector Z as described in step 3.
PHASE 5
Wad pusher station (N.2)
To adjust this step, that is the pressure of the wad pusher M on the wad inside the case, it is necessary to use the case with the dose of powder previously set aside.
Insert the cartrid e case in station 2 with the wad we intend to use inside.

After first loosenin the nut of the re ulator M, screw the pusher bar all the way up, operate the control lever as far as it will o, and keep it forced in that position; at
this point let the pusher o down by unscrewin it until it rests on the wad and lock the nut. It is important that the wad comes to rest on the powder.
LOADING A USED SHELL CASE.
If we want to load recycled cases (already fired) we can do it, they must first be recalibrated and primed separately with suitable equipment, then they can be mounted in
the machine as described for new cases. To insert the wad with this type of case it is necessary to use the special wad uide which descends to the ri ht hei ht by
loosenin the lateral screw.
LOADING A NEW SHELL CASE.
Insert a new empty case in station N.1, under the powder insertion station. Open the powder tap in the vertical position and the powder selector, fixin it with the safety
knob. Continue by operatin the operatin lever until it stops and rises. Once at station 2, manually insert the wad directly into the case and also insert an empty case into
station N1. Continue the cycle up to station 3 where the tap and the selector for the descent of the lead will be opened. Continue with the same procedure until the end of
the cycle. Each time we pull lever A, a finished cartrid e will come out.
END OF CYCLE PROCEDURE
Once all shells are loaded and the last one is at station 6, disactivate U to avoid the descent of another tri er. Continue loadin and close each selector Z ( powder and
lead) as the last shell oes throu h these station. Now expel the last shell.
Powder and lead tank removal: brin taps O to horizontal position, put an empty shell case, to unload any residual powder into it by pullin the lever 3 times. Repeat to
eliminate lead remainin . It is now safe to remove measurers.
HOW TO DISASSEMBRE HEMMING REEL AND ENGRAVER
Use two screwdrivers for levera e. Put one in the hole in the pivot above the hemmer and the second one on the hemmer. Pushin in opposite direction will unscrew the
reel.
The en ravin head is ma netic so all you have to do is pull it downwards.
MAINTENANCE
Keep clean the machine from shot and residual dust and periodically oil the two bearin uides of the machine, so as to facilitate their slidin . Time, climatic conditions
and humidity can affect the materials even if treated, therefore, in order to prevent these problems, wipe all the alvanized metal parts with a li htly reased cloth, so as
not to favor the appearance of rust. Alternatively, spray oil can also be used.

NOTES TO READ
* When choosin the case, bear in mind that a flared case must be used for the star closure, while it must not be flared to make a round rim.
* Be careful if durin the loadin cycle we stop for a prolon ed break or abandon work, take into account that the stop will have reopened the folds of the crimpin
station of the last cartrid e. It is necessary to remove it from the disc and brin the folds closer to ether with some tools, includin artisanal tools, a tube of the
appropriate size to push down the folds can be fine, if we do not do this the final hemmin will be badly done.
* Insert oil in the special spon e and adjust it so that it touches the case as it passes, leavin the plastic reasy, this allows you to have a better closure of the cartrid e,
also avoidin any overheatin of the hemmer.
* For the insertion of the wad with new cases it is not necessary to use the wad uide tool, which instead must be used with recovery cases.
* Attention every time the powder and lead selectors are moved, it is very important to lock its safety rin located underneath, otherwise the foils can move while the
press is bein used and create problems and dosa e variations.