ON Control KSUG User manual

2015-01-07
___________________________________________________________________
ON Control AB, Hjortstigen 5, 507 70 GÅNGHESTER, Sweden
Tel: [phone], Mobile: [phone] Fax: [phone]
www.oncontrol.se Page 1/9
KSUG
CONTROL AND
MONITORING UNIT
Valid from week of manufacture 2014.50
and software version 1.0.
Description
The KSUG is a control and monitoring unit
designed to control various types of fire/smoke
dampers and fans in a flexible way. The
KSUG can be connected to the KSUA, or as a
completely stand-alone unit. There are damper
connections and two smoke detector
connections. These units can be grouped in 1
or 2 fire zones. Each damper and detector can
be monitored individually. A ventilation
system can be connected to the KSUG for
locking. The KSUG has an input for an
external fire alarm and for night mode. The
KSUG can be switched for three actuator
types. RF technologies MANF VD24, VM24
and Belimo BSIA24 with BR24-F-ST.
General
•Slave unit for KSUA.
•RF technologies MANF VD24 or MANF
VM24 actuator.
•Belimo BR24-F-ST actuator with BSIA24.
•Can be used as a stand-alone unit.
•Two dampers.
•Two detector inputs.
•Built-in locking of fans.
•48-hour clock for damper exercises
•External input for central fire alarm system.
•Night mode input.
•Damper position indication.
•Integrated transformer.
•Many selectable options.
•Jackable terminals.
Maximum configuration
The KSUG can handle two dampers and two
detector groups. 5 smoke detectors on each
input. These smoke detector groups and fire
dampers can then be grouped into a maximum
of two fire zones. One output for fan control.
Installation
Designed for wall installation.
Power supply
230 VAC 50 Hz 30VA. Protected with 2 A at
least.
Protection class
IP66.
Ambient temperature
Max +30°C, min 0°C.
Weight
1.5 kg
Outputs
•Sum alarm. Voltage-free changeover
contact 5A max 250V. Terminal numbers
10,11,12.
•Triggered smoke detector, shared by all fire
zones. Voltage-free changeover contact 5A
max 250V. Terminal numbers 7,8,9.
•FAN 1. Voltage-free changeover contact
max 5A / 250V. Terminal numbers
13,14,15.
•Damper 1.
•Damper 2.

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Inputs
•Bus for KSUA master unit (RS485).
•Terminals 1,2. Switchable between
External control unit and Night mode. For
example, opening the circuit has the same
effect as a triggered smoke detector (Both
groups affected).
•Detector 1. Terminals 3,4
•Detector 2. Terminals 5,6
•Input for 230V 50Hz
Dimensions
SUM ALARM
ERROR
FIRE ALARM
OPERATION
NORMAL
RESET / TEST
(Press and hold 5sec
for damper test)
DAMPER
STATUS
230V 50Hz 20VA
Status Flash
NORMAL
OFF
OFF
1 2
FAN ON
KSUG
ON Control AB
Gånghester, Sweden.
Tel. [phone]
DETECTOR
SERVICE DET.
TEST CYCLE
Control Panel
Detector failure
Detector needs cleaning
Damper error at test cycle
Definitions
•Ventilation dampers
Dampers that are closed by a spring.
•Evacuation dampers
Dampers that are opened by a spring.
•Day mode
Ventilation dampers open and evacuation
dampers closed.
•Night mode
All damper types are closed.
•Forced opening
All dampers are open.
Description of the KSUG in a
network
(Jumper H must be OFF)
The KSUG will only work in a network if the
KSUA has been correctly installed. To
communicate, the KSUA and KSUG use a
communication protocol which, at level 1, is
based on RS485. The physical connections are
two-wire links which must also have a ground.
In other words, the units must be linked with
three wires. Experience shows that the system
often works with just two wires, An example
of a widely used cable type is FKAR-PG
2*0.5. This is a 2-wire cable with screen. The
screen is used as the ground and should ONLY

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be connected to the internal terminals. If a
number of slave units are connected to the
KSUA, the first and last units must be
terminated by closing jumper I in the KSUG or
jumper PL2 in the KSUA. Sometimes, the
KSUA is between other units, and in this case
both the terminations are in KSUGs. Note that
there cannot be more than two terminations in
the whole network. The maximum line length
is 1200m without repeater.
Addressing
Jumper settings for address 5.
A KSUG will only work in the network if an
address is defined. The jumpers numbered
1,2,4,8 and 16 are used to configure the
address. For example to use address 15, close
jumpers 1,2,4 and 8 (1+2+4+8=15). You
cannot use the same address for two units
within the same network. The addresses go
from 0 to 31. To set address 0, leave all jumper
1,2,4,8 and 16 empty. Dampers and detectors
are counted from address 0 upwards. For
example address 0 DMP1+2. Address 1
DMP3+4. Address 3 SPJ5+6 etc. (two
dampers per address)
Description of jumpers in network
mode.
Jumper
On
Off
1,2,4,8,16
Address configuration
F
BSIA BR24-F-ST
RFT MANF
VD24
G
RFT MANF
VM24
Controlled by
jumper F
H
Stand-alone mode
Network mode
Choice of damper actuator.
Jumper F and G selects the actuator type to be
used. If jumper F is ON, Belimo BSIA24 and
BR24-F-ST. If jumper G is on RFT MANF
VM24 type is selected. If both jumper F and G
is off RFT MANF VD24 is selected.
Smoke detectors
The smoke detectors are connected to the
KSUG and are then operated by the KSUA as
detector groups, which in turn control the
dampers. The EXT input is logically
connected to detector input 1. This means the
EXT input can be used for a heat detector, for
example, or an external central fire alarm
system that can be configured to be part of a
detector group.
When you perform a reset on the KSUA all
detectors are opened for 5 seconds to reset
them.
Malfunctions
If a communication error occurs, the KSUG
will take over and close the dampers after 15
seconds.
Other errors are forwarded to the KSUA for
central processing.
LEDs
Every time a correct message is received, the
Operation LED switches on or off in order to
indicate that communication with the master is
working correctly. The Error LED lights up if
communication stops. Other LEDs work in the
same way as in stand-alone mode.
Buttons
No function in network mode.
Stand-alone mode
(Jumper H must be ON)
Jumpers H and 4 are ON (stand-alone
mode,RFT MANF VD24 actuator with only
damper 1 in use)

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Priority handling
If an alarm (triggered detector or external fire
alarm) is received during the function test, the
test is ended and the unit immediately switches
to alarm state.
Function test
The function test is carried out 10 hours after
power is connected to the KSUG, and then
every 48 hours. This means you can run the
function test at night without having to switch
on the unit overnight. In night mode, the
function test can be run without special
programming. The KSUG detects the damper
positions and carries out the function test to
the other position.
Manual function test
To carry out a manual function test, hold down
the reset button for longer than five seconds.
After five seconds, the Operation and Alarm
LEDs stop alternating. The test starts when
you release the button.
Fan control
Intelligent and integrated fan control is
provided. There are various options for the fan
control output. If the ventilation system is
connected, the fan receives the stop signal as
soon as smoke is detected. For controlled, non-
acute operation, for example in a function test,
the fan is given 30 seconds to reduce its speed
before any damper is closed.
Various jumper settings can be used to prevent
fan locking.
Jumper
On
Off
2
Do not stop in
night mode
Stop in night
mode
16
Do not stop for test
Stop for test
F
No fan delay
30 s delay
Selectable options
The table below shows the jumper settings that
can adjust the function of the unit. The jumper
panel is on the left.
Description of jumpers
Table showing how to select options
Jumper
On
Off
1
Inputs 1-2 are night mode
inputs
Inputs 1-2 are fire alarm inputs
2
Do not stop fan in night mode
Stop fan in night mode
4
SPJ2 is not in use
Both dampers active
8
RFT MANF VM24
Controlled by jumper F
16
Fan not stopped for test
Fan stopped for test
F
Belimo BSIA / BR24-F-ST
RF technologies MANF VD24
G
Automatic reset after ext.
alarm
Manual reset after ext. fire alarm.
H
Stand-alone
Network mode
I
Bus terminated with 120 ohm
No bus connection
Notes
1=ON
Determines whether the EXT input is used
to connect the external fire alarm system
(alarm) or to close the dampers (night
mode). OFF means that if the EXT input
circuit is opened, the effect is the same as
if a detector had triggered. This affects
zones 1 and 2 simultaneously. ON means
that if the EXT input circuit is opened, the
system switches to night mode. (The EXT
input is normally jumpered.)
8=ON
Actuator of the type RFT MANF VM24. If
8 is OFF actuator selection is done by
jumper F.

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16=ON
Means that the fans are not stopped for a
function test. Use this setting if the unit is
operating at the periphery of a ventilation
system. Note that high pressure can build
up in the duct system if this jumper is on,
because the monitored/controlled dampers
are located in the main duct.
G=ON
If an external alarm is connected to inputs
1-2, an automatic reset is possible when
the alarm stops.
Connections
External units. Damper with actuator of type RF Technologies MANF VD24 or MANF VM24 is
connected. DCU and FCU can in some dampers versions be switched. Is that the case terminal 4 and
5 in the KSUG must be switched. Be aware of Jumper 8,F and G for selection of actuator type in
stand alone or network mode. Shown without power. 13-14 is closed when dampers are in normal
position.
230V 50Hz.
Must be connected via fixed cables to a fuse of
at least 2 A. The isolating switch must be
positioned close to the unit. The KSUG is built
with reinforced insulation, so no ground is
necessary.
EXT input
The EXT input has two different applications
depending on the setting of jumper 1. If the
jumper is off, the input works like a triggered
detector. If the jumper is on, the dampers are
closed as in night mode. In both cases, EXT
must be jumpered in normal operation. When
the input is activated, the circuit is opened.

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Relay outputs
All relays are shown in the open position.
FAN is normally on. In an alarm, the sum
alarm is activated and 10-11 closes for
example.
Damper connection
Fire/smoke dampers are connected as shown in
the diagram above.
Evacuation dampers
(Only relevant in network mode)
If evacuation dampers are used, they should be
connected as usual. Evacuation dampers are
then defined in the KSUA, which monitors
their position. Evacuation dampers are
normally closed, and are opened if there is an
alarm. The damper motor closes the damper
and the spring return opens it. This is only
relevant in network mode. In stand-alone
mode, evacuation dampers cannot be fully
operated.
Diagram showing connection of Belimo BSIA / BR24-F-ST to KSUG. Remember that jumper F must
be ON and 8 OFF in stand alone mode. In network mode jumper F must be ON and G OFF.
Smoke detector inputs
The two smoke detector inputs are designed
for a loop resistance of 2200 ohm (terminating
resistor). Unused detector inputs are
terminated with a resistor connected directly to
the terminal. 2200 ohm, power at least 0.6 W.
See also the description of jumper settings.
Cable type for connections
The smoke detectors are connected with
twisted-pair cable separated from other parts.
Telephone type cable is used, with no
particular requirements in terms of area.
For example, the actuator can be connected
with 5*0.5mm2if the distance between the
actuator and the KSUG is less than 100
metres. If the distance is greater, a larger area
is required.
Fuses
There is a 160 mAT fuse on the motherboard.
The fuse is to the right of the mains
transformer. The holder is the bayonet type.
To remove the fuse, press down and turn a
quarter turn anticlockwise.

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Operating instructions
SUM ALARM
ERROR
FIRE ALARM
OPERATION
NORMAL
RESET / TEST
(Press and hold 5sec
for damper test)
DAMPER
STATUS
230V 50Hz 20VA
Status Flash
NORMAL
OFF
OFF
1 2
FAN ON
KSUG
ON Control AB
Gånghester, Sweden.
Tel. [phone]
DETECTOR
SERVICE DET.
TEST CYCLE
Control Panel
Detector failure
Detector needs cleaning
Damper error at test cycle
Indicators and buttons
A. OPERATION
Green LED showing that the unit is receiving
power and indicating day/night mode.
Constant = day mode. Flashing = night mode.
B. ERROR
This LED uses three different flashing
sequences to indicate three different alarms.
•Constant if the detector loop is broken.
•Alternating short and long flashes to
indicate a service alarm (dirty smoke
detector). The indication is delayed by one
hour to prevent false alarms. When the
alarm is reset, the delay is deactivated to
make it possible to confirm immediately
that the alarm has been cleared.
•Rapid flashes if the 48-hour test fails. The
following situations are tested.
•Both dampers go to off position within
the time specified for the particular
actuator.
•The actuator contacts are correctly
closed with the dampers in the off
position.
•The dampers go to normal position
within the time specified for the
particular actuator.
•The actuator contacts are closed with
the damper in the normal position.
C. FIRE ALARM
The same LED covers both smoke detector
loops. If the LED is red, a detector has been
triggered. The associated relay is closed.
D. SUM ALARM
The sum alarm is indicated by the red LED
and the associated relay output is closed when
the following events occur:
•Smoke detector 1 or 2 triggered.
•EXT input activated. (Jumper 1=off)
•Break in any of the detector loops.
•Error during function test.
•Service alarm in any of the detector loops.
•Damper in incorrect position during normal
operation.
•Connection error.
E. FAN ON
Fan control is indicated with an LED that
lights up when the relay is closed.
F. RESET / Test
Button to reset the entire alarm. While the
button is pressed, the detector outputs are
disconnected to allow any triggered smoke
detectors to be reset.
If you keep the button pressed for at least 5
seconds, the function test starts when you
release the button. After five seconds, the
Operation and Alarm LEDs stop alternating
A
B
C
E
G
H
F
D

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and the Operation LED lights up instead. (The
function test is usually initiated by the timer
every 48 hours)
F and G. DAMPER STATUS
The green and red LEDs indicate the normal
position/alarm position respectively for the
relevant damper. The normal position is open
for a ventilation damper and closed for an
evacuation damper.
The dampers are numbered 1 and 2.
Troubleshooting
The "ERROR" LED lights or flashes.
•Look at the pattern of flashing to identify
the error.
If the LED is constantly lit, there is a break in
the detector loop.
Check:
•The terminating resistor in the last detector
of the loop with the problem. It should be
2200 ohm, 0.6 W.
•If the input is not used, a resistor of 2200
ohm must be installed to replace the
detectors.
•Break in cable
•Loose contact in the detector bases.
•Check the connections to the detectors.
•Polarity!
Alternating short and long flashes to indicate a
service alarm (dirty smoke detector).
Check:
•For dirt on one or more detectors. Indicated
by a yellow LED on the affected detector if
the detector has a service alarm function.
Vacuum-clean or, in the worst case, replace
the detector head.
Rapid flashes if the 48-hour test fails.
Check:
•That the right number of dampers are
connected for the selected mode. If only
one damper is used, it must be connected to
DMP1 and jumper 4=ON
•That the dampers open and that the green
LED is normal.
•Carry out a manual function test and check
that the dampers operate within 2 seconds
if the MANF-VD24 is used. The red LED
lights up. The dampers must then return to
the normal position within 200 seconds and
the green LED lights up.
•That the dampers are correctly connected.
Correct actuator type is selected. Pay
particular attention to the connection to
terminal 1.
The "FIRE ALARM" LED lights up.
Check:
•That the EXT input is jumpered or closed
by an external control unit.
•For a short-circuit in one of the detector
loops.
•An alarm from a detector is indicated with
an LED on the detector.
The "SUM ALARM" LED lights up.
Check:
•For other alarms indicated by the LEDs.
•That no damper has operated incorrectly.
•That the dampers are correctly connected.
The dampers do not open.
Check:
•That there are no other alarms on the front
panel.
•That the damper motor is connected
correctly.
A manual reset is required after an automatic
function test.
The "fan lock" output has probably been
connected to the wrong input in the ventilation
system, which has locked itself as a result.
A manual reset is required after night mode.
Requires a night mode signal from ventilation
system to the KSUG.
Locking may occur if night mode is indicated
by the KSUG, which then sends a stop signal
to the system via the fan lock. This locking
may be bypassed by setting jumper 2. The fans
are still locked if a smoke detector is triggered
and during the function test.

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Disposal of waste electrical and electronic equipment (applies to
the EU and other European countries with a dedicated collection
system)
If this symbol appears on the product or its packaging, the product must not be
treated as household waste. Instead, it must be sent to a collection point that
recycles electrical and electronic equipment. By making sure this product is
correctly processed, you will help to prevent the negative impact on the
environment and on human health that could result from inappropriate waste
handling. Recycling helps to conserve natural resources. To find out more
about recycling this product you can contact your local authority, your cleaning
contractor or the dealer you purchased the product from.