Belanger Fusion X2 PRO User manual

Fusion™ Carwash Controller / X2 PRO
Belanger, Inc.
P.O. Box 5470
Northville, MI 48167-5470
Customer Service Phone [phone]
Fax [phone]
www.Belangerinc.com
1MANUAL965 Rev01
Fusion™Carwash Controller / X2 PRO

Belanger® Equipment Owner’s Manual
Fusion™ Carwash Controller / X2 PRO
Copyright 2020
Belanger, Inc®
This manual and the accompanying equipment are protected by United States trademark, copyright, and patent laws. You may
make one copy of this manual. Do not make additional copies of this manual or electronically transmit it in any form whatsoever,
in whole or in part, without the prior written permission of Belanger, Inc.®
The registered trademarks used in this document are the property of their respective owners. The use of such trademarks is for
reference purposes only and does not imply sponsorship orapproval of Belanger, Inc.®by these companies or any companies
affiliated with their respective owners.

CURRENT REVISION LOG
Rev
Release
Date
Page
Description
01
02/01/2021
7-2
Added LOW AIR tothe Fault and Alarms Table
Reordered the Fault Codes Table inorder of thefault number

FUSION™CARWASH CONTROLLER
Belanger,Inc.* PO BOX 5470 * Northville,MI48167-5470 *Ph [phone] * Fax[phone]
Table of Contents
Chapter 1 Introduction.......................................................................................................1-1
Belanger Incorporated® Limited Warranty......................................................................................................1-1
Operational Warning.........................................................................................................................................1-2
Important Safety Information............................................................................................................................1-3
Safety Symbols and Signal Words ..................................................................................................................1-3
IMPORTANT Safety Information –MUST READ ...........................................................................................1-4
Safety Warnings................................................................................................................................................1-4
Chapter 2 System Overview...............................................................................................2-1
Fusion™ Controller ...........................................................................................................................................2-1
Point of Sales (POS) Connections...................................................................................................................2-1
X2 PRO Overview.............................................................................................................................................2-2
Example of Usable Printer or Equivalent Printer Specifications ....................................................................2-4
Printer Setup RS-232 .......................................................................................................................................2-4
Chapter 3 General Methods of Using Operator Interfaces .................................................3-1
X2 PRO .............................................................................................................................................................3-1
Chapter 4 Operator Interface/Standard Wash Operation Screens......................................4-1
Queue................................................................................................................................................................4-1
Queue & Receipt .................................................................................................................................................................................................... 4-1
Queue / More Queue ............................................................................................................................................................................................. 4-2
Data...................................................................................................................................................................4-3
Data / Daily ............................................................................................................................................................................................................. 4-4
Data / Daily / Weekly .............................................................................................................................................................................................. 4-4
User ...................................................................................................................................................................4-5
User / Clear Wash .................................................................................................................................................................................................. 4-5
User / Wet Down .................................................................................................................................................................................................... 4-5
User / Force Outputs .............................................................................................................................................................................................. 4-5
User / Force Functions........................................................................................................................................................................................... 4-6
User / Force VFD ................................................................................................................................................................................................... 4-6
User / Force RGB................................................................................................................................................................................................... 4-6
User / Input Bypass ................................................................................................................................................................................................ 4-7
User / Power Up Choice......................................................................................................................................................................................... 4-9
User / Monitor Inputs .............................................................................................................................................................................................. 4-9
User / About ......................................................................................................................................................................................................... 4-10
Faults...............................................................................................................................................................4-10
Chapter 5 Operator Interface/Wash Setup Screens............................................................5-1
Setup .................................................................................................................................................................5-1
Setup / Packages ................................................................................................................................................................................................... 5-1
Setup / Options....................................................................................................................................................................................................... 5-2
Setup / Dynamic Functions/Select ......................................................................................................................................................................... 5-3
Setup / Basic Functions ......................................................................................................................................................................................... 5-7
Setup / Loading ...................................................................................................................................................................................................... 5-8
Setup / Bay Wet Down ......................................................................................................................................................................................... 5-11
Setup / POS (Point of Sales) ............................................................................................................................................................................... 5-12
Setup / Misc.......................................................................................................................................................................................................... 5-14
Setup / More......................................................................................................................................................................................................... 5-16
Chapter 6 Techniques in Wash Setup................................................................................6-1
Additional Information.......................................................................................................................................6-1
Recommended Initial Settings .........................................................................................................................6-2
Chapter 7 Faults and Alarms.............................................................................................7-1
Faults.................................................................................................................................................................7-1

Chapter 1 Introduction
Chapter 1
Introduction

FUSION™CARWASH CONTROLLER
1MANUL965 Belanger,Inc.* PO BOX 5470 * Northville,MI48167-5470* Ph(248) 349-7010 * Fax[phone]
Chapter 1 Introduction
Belanger Incorporated® LimitedWarranty
LIMITED WARRANTY:
Equipment:
Subject to the limitations stated below, Seller warrants that the Equipment sold hereunder, which is fabricated by Seller,
shall be free fromdefects in workmanship and material under normal use and service for a period of 1 year plus 30 days
fromthe date of invoice - CATPumps will be warranted for 2 years from the date of invoice.
Parts:
Subject to the limitations stated below, Seller warrants that the Parts sold hereunder, shall be free from defects in
workmanship and material under normal use and service for aperiod of 30 days fromthe date of invoice.
Limitations on All Warranties:
The warranties contained in this Section 13 are subject to the following limitations: (1) they are void if the factory
specifications for operation and maintenance, found in original equipment manuals, and component manuals, are not
followed, or if other than factory authorized erection, alterations or modifications are made to any Parts or Equipment; (2)
defective Parts are warranted to the Purchaser only for repair or replacement through an authorized Purchaser or
Distributor of Seller, or direct with Seller for a period of 13 months from the date of invoice; however, this warranty
excludes all claims for failure resulting from normal wear and tear, improper installation, omission of factory specified
preventative maintenance, misuse, abuse, negligence, third party damages, or acts of God and Purchaser agrees to
submit to and assist Seller or its authorized Purchaser or Distributor in conducting in-warranty inspections of the Goods
including inspection of any Equipment or Parts claimed to be defective by the Purchaser; (3) the cost of providing labor
or repair to replace Equipment and Parts warranted to Purchaser will be included within the warranty only if such claim is
made within 120 days from the date of invoice and then only during normal business hours through an authorized
Purchaser or Distributor of Seller, or direct with Seller, and labor and service provided beyond the labor warranty period
shall be subject to labor charges at the rates established by the local authorized Purchaser or Distributor or direct with
Seller; (4) the warranties shall be void for all Equipment failures and premature Part wear caused by the use of corrosive
chemicals in the wash process, and the following list includes some, but not all, of the particularly corrosive chemicals
that if used in conjunction with Equipment or Parts will void the warranty: Hydrofluoric Acid, Ammonium Bi-fluoride,
Bromic Acid, Muriatic Acid, SulfonicAcid, Phosphoric Acid, Hydrogen Cyanide, Hydrochloric Acid, Sodium Hydroxide and
Chlorinated Solvents; (5) Seller makes no warranty, express or implied, with respect to the design or operation of any
entire system, in which Seller’s Equipment or Parts sold hereunder are mere components;(6) in no event shall Seller be
liable forany incidental, special, consequential, punitive orexemplary damages resulting fromthe furnishing,performance
or use of any Goods orservices sold pursuant hereto,whether dueto a breach of contract, breach of warranty, negligence
or any other claim at law or equity. Seller shall not be liable for any damages of any kind, including, but not limited to,
loss of business; inconvenience, or property damage of any kind; nor for any damages of whatever nature resulting in
any way from the Purchaser’s selection and use of any chemicals not manufactured exclusively by Seller but used with
the purchased Equipment or Parts; or for any service not expressly provided herein related to or arising from the
Equipment or Parts sold. Seller shall not be liable for damages resulting from Purchaser’s use of any engineering
recommendations, sales representations, technical assistance, advice or data other than that information contained in
Belanger manuals; (7) all warranties, express, implied, or statutory, pertaining to the Equipment and Parts apply to the
Purchaser only; are not transferable; are fully set forth herein; and no addition to or modification thereto shall be binding
upon the Seller, unless made in writing and signed by a duly authorized employee of Seller.
No Other Warranties:
THIS LIMITED WARRANTY FOR EQUIPMENT AND PARTSIS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, WHETHER STATUTORY OR OTHERWISE, INCLUDING ANY
IMPLIED WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR
PURPOSE. THE IMPLIED WARRANTIESOF MERCHANTABILITY AND FITNESS FOR PARTICULAR
PURPOSE CONTAINED IN THE UNIFORM COMMERCIAL CODE –SALES ARE EXPRESSLY
DISCLAIMED.
Copyright ©2013 by Belanger, Inc.® All rights reserved. No part of this work may be reproduced or transmitted in any
formor by any means, electronic or mechanical, including photocopying and recording, or by any information storage or
retrieval system, except as may be expressly permitted by the 1976 Copyright Act. Belanger reserves the right to change
or modify the Belanger Inc. Limited warranty without notice.

FUSION™CARWASH CONTROLLER
1MANUL965 Belanger,Inc.* PO BOX 5470 * Northville,MI48167-5470* Ph(248) 349-7010 * Fax[phone]
Chapter 1 Introduction
Operational Warning
Formulations containingthechemicals listedbelow are particularly dangerous and should not be
used even at low concentrations:
•Hydrofluoric Acid
•Ammonium Bi-fluoride
•Bromic Acid
•Muriatic Acid
•Sulfonic Acid
•Phosphoric Acid
•Hydrogen Cyanide
•Hydrochloric Acid
•Chlorinated Solvents
Belanger, Inc., does not endorse or condone the use of chemicalsthat are potentially dangerous
to human health, the environment or property. Belanger recognizes that it is the right and sole
decision of the end user operators of our equipment as to the type and dilution ratio of the
chemicals used in their facilities. We strongly recommend that the end user does not select
products containing any of thechemicalslistedabove as an ingredientin thewashsolutions. The
chemicals listed above are potentially dangerous to human health, and have a detrimental,
deteriorating effect on the equipment and the facility. Beadvised that a portion of, or all of your
warranty will be voided if youdetermine to use any of thechemicals listedabove as an ingredient
in thewash solutions in conjunctionwith your Belanger automatic car wash equipment:
Limitation (4), of Paragraph (8), Limited Warranty, of the Belanger Terms and Conditions of
Sales describes the potential limitationof warranty due to your chemicalselection:
(4) This warranty shall be void for all equipment failures and premature component wear
caused by the use of corrosive chemicals in the wash process. The following list includes
some, but not all, of the particularly corrosive chemicals that if used in conjunction with
Belanger equipment will void the warranty: Hydrofluoric Acid, Ammonium Bi-fluoride, Bromic
Acid,Muriatic Acid,Sulfonic Acid,Phosphoric Acid, HydrogenCyanide, Hydrochloric Acid,and
Chlorinated Solvents. ThePurchaser also agrees to accept the responsibility and liability for
the selectionand use of any chemicalslistedabove;
However, shouldtheend user decideto use formulationscontainingany of the above ingredients,
the end user should institute a comprehensive training program and implement detailed
operational parameters within their organization for the proper handling and treatment of such
products tominimizethepotential dangersinvolved. Consultyourchemicalsupplierforassistance
in establishing operational guidelines in the use of their products. MSDS (Material Safety Data
Sheet) shouldbe obtained from the chemicalsupplier before using any chemicalformulation.

FUSION™CARWASH CONTROLLER
1MANUL965 Belanger,Inc.* PO BOX 5470 * Northville,MI48167-5470 *Ph [phone]* Fax [phone]
Chapter 1 Introduction
Important Safety Information
This section introduces the hazard and safety precautions associated with installing, maintaining or servicing this product.
Before performing any task on this product, read this safety information and the applicable sections in this manual, where
additional hazards and safety precautions for yourtask may be found. Electrical shock could occur and cause deathor serious
injury if these safe service procedures are not followed.
Safety Symbols and Signal Words
Alert Symbol
This safety alert symbol isused in this manual and on warning labels to alert you to precautions, which
must be followed to prevent potential personal safety hazards. Obey safety directives that follow this
symbol to avoid possible injury or death.
Signal Words
The signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards. The
precautions that follow must be followed to prevent death, injury or damage to the equipment.
DANGER
This signal wordis usedto alert youto a hazardor unsafe practice which WILLRESULT IN
DEATH OR SERIOUS INJURY
This alerts youto a hazardor unsafe practicewhich COULDRESULT IN DEATH OR
SERIOUS INJURY
CAUTION
This signal worddesignates a hazardor unsafe practice,which MAYRESULT IN MINOR
INJURY
CAUTION
When usedby itself,CAUTIONdesignates a hazardor unsafe practicewhich MAYRESULT IN
PROPERTY OR EQUIPMENT DAMAGE
Before You Begin
Only trained or authorized individuals knowledgeable in the related procedures should install, inspect, maintain or
service this equipment.
Read the Manual
Read, understand and follow this manual and any other labels or related materials supplied with this equipment. If you
do not understand the procedure, call a Belanger, Inc. representative at 248-349-7010. It is imperative to your safety
and the safety of others to understand the procedures before beginning work.

FUSION™CARWASH CONTROLLER
1MANUL965 Belanger,Inc.* PO BOX 5470 * Northville,MI48167-5470* Ph(248) 349-7010 * Fax[phone]
Chapter 1 Introduction
IMPORTANT Safety Information –MUST READ
Safety Warnings
DANGER
DISCONNECT MAIN POWER SUPPLY PRIOR TO
SERVICING OR MAINTAINING EQUIPMENT
Belanger recommends that all workers observe the OSHA (U.S. Department
of Labor Occupational Safety and Health Administration) Lockout / Tag out
procedure prior to performing service or maintenance on machinery and
equipment. Doing so will prevent unexpected energization, startup, or
release of hazardous energy while maintenance and servicing activities are
being performed.
BE SURE TO OBSERVE OPERATING ENVELOPE.
EQUIPMENT MAY START UNEXPECTICALLY. OVERHEAD,
ROTATING AND/OR MOVING COMPONENTS COULD
RESULT IN SERIOUS INJURY OR DEATH.
BE AWARE OF FOREIGN OBJECTS IN THE AREA
SURROUNDING A ROTATING PIECE OF EQUIPMENT.
OBJECTS MAY BECOME TANGLED WITH EQUIPMENT AND
COULD RESULT IN SERIOUS INJURY OR DEATH.
CAUTION
BE AWARE OF HAZARDS ASSOCIATED WITH
EQUIPMENT INSTALLED ON THE FLOOR
THAT MAY BE A TRIP HAZARD.
It is imperative to your safety and the safety of others to always follow safe work
procedures.

Chapter 2 System Overview
Chapter 2
System Overview

FUSION™CARWASH CONTROLLER
1MANUL965 Belanger,Inc.* PO BOX5470 * Northville,MI 48167-5470*Ph(248)349-7010* Fax[phone]
Chapter 2 System Overview
Fusion™Controller
This system is made up of the Fusion™(Controller), X2 PRO (User Interface) and the Operator Station (for Attended Sites).
The system can be purchased with one or two light controllers. The system allows the user to set up 15 packages and 15
options. The options can select/deselect functions of the user-selected packages. Options cannot run as stand-alone
washes without first selecting a package. Package and options can be selected froma variety of different operator/customer
interfaces. The possible interfaces include the Belanger 15-15 Operator Station, any push-button or contact closures, and
a variety of aftermarket point of sale terminals with contact closures for wash selection. The point of Sales can operate
direct selection of packages, binary selection of packages or pulsed count selection of packages.
When utilized with light controllers, LED lights can be used for active site marketing and PACKAGE CONFIRMATION™
and feature confirmation. PACKAGE CONFIRMATION™is when each package has its own associated color. Feature
confirmation is when color is not activated unless feature selected for that package. Flash forward will turn on all power
supplies forward of vehicle up until back bumper of previous vehicle. Flash forward will also leave LED light color trail until
another vehicle load after it.
Point of Sales (POS) Connections
The Belanger® Fusion™System is designed to work with most POS systems on the market today. The following
information will explain the basic connections required to work with most systems.
These instructions should make it clear which typical inputs and outputs are available to the field for the POS installation.
Following that, the responsibility is on the installers to be able to integrate our product with a third-party POS.
Review the SETUP/POS screen for alternative methods and additional information.
Note 1:
See your supplied 3rd Party POS manual for Wash-In-Use coil voltage. Connection to PIN 11 of the WASH IN USE
Relay may need to be changed.
3rd Party POS
Belanger® Fusion™
728: Wash-In-Use Signal
338 (0VDC)
(See Note 1)
338: (0VDC)
X10: Package Select 1
X11: Package Select 2
X12: Package Select 3
X13: Package Select 4
A1
A2
(See Note 1)
Wash 1
Wash 2
Wash 3
Wash 4
These inputs
may also be
utilized in
BINARY to get
15 packages

FUSION™CARWASH CONTROLLER
2-2 Belanger,Inc.* PO BOX 5470 *Northville,MI48167-5470 *Ph(248)349-7010* Fax [phone]MANUL965
Chapter 2 System Overview
X2 PRO Overview
Thefollowingwill giveabriefexplanation of thefunctionality of the 4 Function Keys fortheMAIN screen
ONLY. Theywill be covered in more detail later in this document.
Pressingthecorrespondingfunction keys will shiftscreen to desired locations.
Thefunction keys change for all other screens.
QUEUE: This section allows editing Queue and Printing receipts.
DATA: This section allows viewing, emailing, and printing of Shift, Daily and Weekly
reports.
USER: This section contains all the operations necessary for the user to operate the
wash. See below.
•Clear Wash –Provides the ability to clear the entire wash
•Bay Wet Down –initiates a Bay Wet Down
•Monitor Inputs –displays current status of all inputs.
•Power Up (E-Stop) Choice –Lets the Operator change or accept wash status after E-Stop /
Power Up
•Force Function –Manually turns on and monitors functions
•Force VFD –Manually turns on and monitors VFD’s
•Force Outputs –Manually turns on and monitors outputs
•Force RGB –Manually turns on and monitors LED lights
•About –displays software version currently running
•Input Bypass –allows user to temporarily bypass Inputs
Screen Key:
•For standard Attended operation, use the separate Operator Station
to enter Packages and options into the Queue. This screen can
provide visual feedback
•The ESTOP is only displayed when the system is in the “ESTOP”
condition
•The display box shows the currently selected stand-by Package. If
any Options are associated with a selected Package, the
corresponding oval will be filled
•The long rectangular box displays the 10 washes in the Queue

FUSION™CARWASH CONTROLLER
1MANUL965 Belanger,Inc.* PO BOX5470 * Northville,MI 48167-5470*Ph(248)349-7010* Fax[phone]
Chapter 2 System Overview
X2 PRO Overview
SETUP1: The Setup screen is used to program the system to your desired operation. The setup area has
many functions that will be explained in detail later in this manual. These functions include:
•Options –Function select or de-select for option upgrades
•POS (Point of Sales) –Package/Option and Accept input configuration
•Packages –Functions forpackage offering
•Misc. –Miscellaneous data configuration
•Loading –Configuration of vehicle loading and Dollie tasking
•Bay Wet Down –Set up for functions to be enabled during wet-down
•Basic Functions –Configuration of simple output functions
•Dynamic Functions –Configuration of dynamic Output, LED, VFD functions.
SETUP2: The Setup screen is used to program the system to your desired operation. The setup area has
many functions that will be explained in detail later in this manual. These functions include:
•Options –Function select or de-select for option upgrades
•Input Naming –user naming of inputs
•Output Naming –user naming of outputs
•Fault Naming –user naming of faults
•Function Naming –user naming of functions
•Supply Naming –user naming of power supplies
•Water/Chem Savings –Configuration of some output’s duty cycle
•Scrub Boost –Configuration of slower conveyor speed area.
•VFD Operations –setup of VFD’s and gearbox ratios.
•Input Select –assign inputs to specific functions
•Prep Jet –setup Prep Jet System™, choose output
•Horn –setup horn, choose output
•With Conveyor –choose outputs on with conveyor
•Enter Wind Door –setup Wind Door, choose output
FAULT: Here you can view and reset current fault status. You can also view the fault history by pressing
the Alarm key.

FUSION™CARWASH CONTROLLER
2-4 Belanger,Inc.* PO BOX 5470 *Northville,MI48167-5470 *Ph(248)349-7010* Fax [phone]MANUL965
Chapter 2 System Overview
Example of Usable Printer or Equivalent Printer Specifications
Brand: Epson
Model: C31CA85084
If your cabledoes not work, try a null modem 9-pin adapter.
Printer Setup RS-232
Page Length
60
Hand Shake
XON / XOFF
New Line Character
CR / CF
Baud Rate
9600
Parity
None
Data Bits
8
Stop Bits
1

Chapter 3 General Methods of Using Operator Interfaces
Chapter 3
General Methods of
Using Operator
Interfaces