ONEAC CDR45I Series User manual

CDR45I
Power Conditioner
User Manual
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS.
This Manual contains important instructions for the CDR Series Model CDR45I Power Conditioner
s
which should be followed during their unpacking, installation and maintenance.
Model Number CDR45I
Part Number _____________________________________________________
Serial Number____________________________________________________
©2004 ONEAC Corporation

2ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
Manufactured by
ONEAC Corporation
ONEAC USA
27944 North Bradley Road
Libertyville, IL 60048
United States
Toll Free: [phone]
Tel:[phone]
Fax: [phone]
ONEAC Europe
George Curl Way
Southampton, Hampshire SO18 2RY
United Kingdom
Tel: [phone]
Fax: [phone]
Visit our website at www.oneac.com
© 2004, ONEAC Corporation
ONEAC and Virtual Kelvin Ground are trademarks of ONEAC
Corporation. All other trademarks, products and corporate
names are property of their respective companies.
The information in this manual is subject to change without
notice.

ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A 3
About this Manual
This manual contains important information about the proper operation,
unpacking and installation for the ONEAC CDR45I Series Power Conditioners.
Please carefully read this manual before attempting to unpack your power
conditioner.
WARNING In order to avoid the risk of personal injury or damage to the equipment, the
installation sequence and the instructions given in each chapter must be
followed sequentially.
Before proceeding, confirm the conditioner output voltage matches tested input
voltage. If voltages do not match, damage to equipment may result.
Safety Information
The following general safety precautions must be observed during all phases of
operation, service, and repair of this system. Failure to comply with these
precautions or with specific warnings in this manual violates safety standards
and the intended use of the system. ONEAC assumes no liability for the
customer’s failure to comply with these requirements.
General
This is a Safety Class 1 instrument (provided with terminals for protective
grounding) and has been manufactured and tested according to international
safety standards.
Operation – Before Connecting Mains
Comply with the installation and service manuals. In addition, the following
must be observed:
• Do not remove system covers when operating.

Safety Information
4ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
• Before the system is switched on, all protective ground terminals, extension
cords, auto-transformers and devices connected to it should be connected to
protective ground via a ground socket. Any interruption of the protective
ground connection will cause a potential shock hazard that could result in
serious personal injury.
• Make sure that only fuses with the required rated current and of the specified
type (normal blow, time delay, etc.) are used for replacement. The use of
repaired fuses and short-circuiting of fuse holders must be avoided.
• Adjustments described in this manual by a qualified technician are done with
power supplied to the system while protective covers are removed. Energy
available at many points may, if contacted, result in personal injury.
• Any adjustment, maintenance, or repair of the opened system under voltage
should be avoided as much as possible, and when inevitable, should be
carried out only by a skilled person who is aware of the hazard involved. Do
not attempt internal service or adjustment unless another person capable of
rendering first aid and resuscitation is present. Do not replace components
with the power cable connected.
• Do not operate the system in the presence of flammable gases or fumes.
Operation of any electrical system in such an environment constitutes a
definite safety hazard.
• Do not install substitute parts or perform any unauthorized modification to
the system.
• Capacitors inside the system may still be energized even if the system has
been disconnected from its power source.
Safety Symbols
The apparatus will be marked with the following symbol when it is necessary
for the user to Refer to the Manual in order to protect the apparatus from
damage:
This symbol is used to mark Protective Earth Terminals:
!

Safety Information
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A 5
The apparatus can also be marked with the following warning:
“Hazardous voltage. Consult service manual.”
Ensure that this is observed and appropriate precautions taken when you
perform any procedure described in this manual.
Warnings and Cautions
This manual uses warnings and cautions to denote hazards.
WARNING Awarning calls attention to a procedure, practice or the like, which, if not
correctly performed or adhered to, could result in injury or the loss of life. Do
not proceed beyond a warning until the indicated conditions are fully
understood and met.
CAUTION Acaution calls attention to a procedure, practice or the like, which, if not
correctly performed or adhered to, could result in damage to or destruction of
part or all of the equipment. Do not proceed beyond a caution until the
indicated conditions are fully understood and met.

Safety Information
6ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A

Table of Contents
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A 7
Table of Contents
Safety Information 3
About this Manual 3
Introduction 11
Technical Support 11
What Equipment Needs Power Conditioning? 12
Sizing Information 12
Operating Environment 12
Features and Controls 13
I/O Features and Controls 13
Installation 15
Principle of Operation 15
Installation Overview 17
Important Installation Guidelines 18
Verifying the Installation 19
Unpacking and Placement 20
Input Circuit Breaker 22
Input Connections 23
Emergency Mains Off 26
Output Connections 29
Maintenance 33
Cleaning 34
Fuse Replacement 34

Table of Contents
8ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
Operation of Additional Features 37
Physical Views 39
Specifications 41
CDR45I Specifications 41
CDR45I Schematics 45
Troubleshooting an Installation 49
Technical Support 49
Changing the Operating Voltage 51
Voltage Tap Selection and Range Change 51
Warranty 55

List of Figures
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. - 9
List of Figures
Figure 1 Input and output features and controls (front) . . . . . . . . 13
Figure 2 Input and output features and controls (rear). . . . . . . . . 14
Figure 3 Power conditioner configuration. . . . . . . . . . . . 18
Figure 4 Position of the seismic anchoring holes . . . . . . . . . . 21
Figure 5 Conduit hole . . . . . . . . . . . . . . . . . 24
Figure 6 24 Vac control circuit. . . . . . . . . . . . . . . 28
Figure 7 Position of emergency off fuses and emergency off transformer . . . . 29
Figure 8 Position of the output connections . . . . . . . . . . . 30
Figure 9 Fuse replacement . . . . . . . . . . . . . . . 35
Figure 10 Visualindication of the operational status . . . . . . . . . 37
Figure 11 Physical views . . . . . . . . . . . . . . . . 39
Figure 12A CDR45I Schematic (1) . . . . . . . . . . . . . . 45
Figure 13A CDR45I Schematic (2) . . . . . . . . . . . . . . 46
Figure 14A CDR45I Schematic (3) . . . . . . . . . . . . . . 46
Figure 15A CDR45I Schematic (4) . . . . . . . . . . . . . . 47
Figure 16A CRD45I Schematic (5) . . . . . . . . . . . . . . 47
Figure 17 Mains (T1) transformer voltage tap selection. . . . . . . . . 53
Figure 18 T2 – 24 Vac control Xfmr taps . . . . . . . . . . . . 54

List of Figures
10 ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. -

ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A 11
Introduction
Thank you for selecting this power conditioner. ONEAC’s CDR Series offers
the most reliable protection from the harmful effects of electrical line
disturbances for your electronic test equipment.
ONEAC’s ISO 9001 certification represents our commitment to building world-
class products. We take pride in every unit that leaves our manufacturing
facility.
Technical Support
ONEAC Corporation offers 24-hour technical support. Contact ONEAC
Technical Services:
• North America: [phone] (option 3),
[phone] (option 3)
• Europe: [phone]
• email: [email protected]
NOTE All calls received before 7 a.m. or after 7p.m. Central Standard Time are
forwarded to a cell phone. An ONEAC Technical Service Representative will
return your call within one half hour between 5 p.m. and 10 p.m. Central
Standard Time. Except for emergencies, calls received between 10 p.m. and 7
a.m. will be returned during normal business hours.
Please check with ONEAC Technical Services before attempting to repair or
return any ONEAC product. If an ONEAC Power Conditioner needs repair or
replacement, ONEAC Technical Services issues a Return Material
Authorization (RMA) number along with instructions on how to proceed.

Introduction What Equipment Needs Power Conditioning?
12 ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
What Equipment Needs Power
Conditioning?
Only your electronic based equipment requires conditioned power. Fans, air
conditioners and motors do not require power conditioning. Placing fans, air
conditioners, motors or other noise generators between the conditioner and the
electronics introduces electrical interference into the already conditioned
power. In order to minimize electrical noise, each piece of equipment should be
individually wired back to the output of the power conditioner.
Sizing Information
The rating label of your ONEAC CDR45I Series Power Conditioner lists the
model’s current rating, nominal input and output voltage and serial number. The
combined steady state RMS current draw of all your equipment must not
exceed the power conditioner's output current rating on any of the three phases.
Your ONEAC CDR45I Series Power Conditioner can operate even with a 100%
unbalanced load.
Operating Environment
Clean room The ONEAC CDR45I Series Power Conditioner is intended for operation in a
clean room environment. Note that the conditioner incorporates two fans for air
circulation. These fans must not be impeded to maintain full circulation. The
finish on the conditioner is selected for minimum dusting.
Audible noise The ONEAC CDR45I Series Power Conditioner produces less than 45 dBA of
audible noise measured at a distance of one meter from the center of the front
door.

ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A 13
Features and Controls
I/O Features and Controls
The input features and controls are outlined in Figures 1 and 2. Refer to the
section number identified for information on the operation, installation and
modification of each feature or control. All features and controls described are
already supplied with your power conditioner.
NOTE Field retrofitting requires your system power to be shut down.
Figure 1 Input and output features and controls (front)
Output power block
(see “Output
Connections” on
page 29 )
Supply input feed
(see “Input
Connections” on
page 23 )
Fans (see
“Unpacking and
Placement” on
page 20
CPC connector –
External EMO and
auxiliary contacts
(see “Output
Connections” on
page 29 )
Output conduit (see
“Output
Connections” on
page 29 )
Convenience
receptacles (see
“Output
Connections” on
page 29 )

Features and Controls I/O Features and Controls
14 ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
Figure 2 Input and output features and controls (rear)
Main input circuit
breaker
Input conduit
connection (see
“Input
Connections” on
page 23 )
EMO red mushroom
turn-to-release
button (see
“Emergency
Mains Off” on
page 26
Main output circuit
breaker
Spares compartment
3 phase mains power
transformer (see
“Changing the
Operating
Voltage” on
page 51
)
EMOtransformer(see
“Emergency
Mains Off” on
page 26 )
EMO transformer
fuses (see
“Emergency
Mains Off” on
page 26 and
“Cleaning” on
page 34

ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A 15
Installation
Principle of Operation
The following brief description of the ONEAC CDR45I Series Power
Conditioner’s principle of operation is provided to assist in the proper
installation and operation of your power conditioner.
Interconnections and Operations:
1. AC power is supplied to the power conditioner by connection to the input
terminal block. When AC power is supplied to this terminal block via the
service panel circuit breaker, the Input Power ON LED is illuminated.
2. Three phase AC power is connected from the terminal block to the main
input circuit breaker. The input circuit breaker for this product utilizes
modular current trip rating plugs which are inserted or plugged into a single
molded case circuit breaker frame. An undervoltage release accessory is
installed in the input breaker as a means of control.
3. A separate multi-tapped primary, 24 Vac secondary, transformer is utilized
for power control, and supplied from the input terminal block (L1 and L2).
The primaries of this transformer are fuse protected (2A, 600 V rating). The
secondary of this transformer is also fuse protected (1A, 250 V rating).
4. The 24 Vac control circuit energizes the undervoltage release accessory
within the main input circuit breaker when the Emergency Mains Off
(EMO) circuit is closed. An external connection for the EMO circuit is
provided by means of a circular plastic connector (CPC) located on the
lower right back panel above the convenience receptacles. The power
conditioner is shipped with a shorting plug secured to the panel mounted
CPC. The shorting plug has a wire jumper across pins 3 and 4 of the CPC. A
spare mating CPC is provided with the unit in the spares compartment to
allow for this shorting plug to be replaced with any series connected NC
contact string. (See “Emergency Mains Off” on page 26 for detailed
description of operation.)
5. In order to turn ON the main input circuit breaker, the EMO circuit must be
closed so that the undervoltage release accessory is energized.

Installation Principle of Operation
16 ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
6. Pins 1 and 2 of the CPC provide the user with a pair of contacts that are
opened when the EMO circuit has been alarmed and are closed during
normal unit operation. (See “Emergency Mains Off” on page 26 for detailed
description of operation.)
7. The secondaries of the Mains transformer are connected to the Virtual
Kelvin Ground®.
8. When the main input circuit breaker is turned ON, power is applied to the
cooling fans, and the main output circuit breaker. When the main output
circuit breaker in turned ON, the Output Power ON LED is illuminated and
power is available at the output power block.
NOTE Proper input voltage configuration is achieved by performing the following
three independent steps:
• Selection of the correct rating plug for the desired input voltage.
• Selection of the correct tap configuration for the Mains transformer (T1).
• Selection of the correct tap configuration for the Control transformer (T2).
The power conditioner is originally shipped from the manufacturer configured
for 400 Vac input operation unless otherwise stated on the label attached to the
input power block.

Installation Overview Installation
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A 17
Installation Overview
NOTE Only qualified electricians shall install this power conditioner. Follow local
codes such as the U.S. National Electrical Code®[NFPA 70], good wiring
practice, and this Installation Guide.
To install the power conditioner:
1Unpack the power conditioner (see “Unpacking and Placement” on
page 20).
2Move the power conditioner to the desired installation location.
3Turn off the intended input power source for the conditioner. In order to
comply with SEMI-S2-93A; 11.2, which complies with 29 CFR 1910.147
(OSHA), the power feed to the power conditioner must be locked out
and tagged out at the service disconnect that feeds the power
conditioner input power block to de-energize the power conditioner.
Connect the input wires (see “Input Connections” on page 23). A 5/16 inch
hex key is included in the spares compartment of the power conditioner for
use in connecting the input wires to the input power block. Use a grounding
conductor that is equal to or larger than the current carrying conductors. Do
not connect a neutral wire to the delta input of this power conditioner.
4Verify that the power conditioner's input is configured for the correct supply
voltage (see “Changing the Operating Voltage” on page 51). The power
conditioner is originally shipped configured for 400 Vac input operation
unless otherwise stated on the label attached to the input power block.
5Turn on the power feed to the input.
6Turn on the input circuit breaker.
7Turn on the output circuit breaker.
8Verify the correct operation of the power conditioner as presented at the
output power block (see “Verifying the Installation” on page 19).
9Turn OFF the input and output circuit breakers and the power feed to the
power conditioner. Refer to Item 3 above regarding lock out/tag out at the
service disconnect that feeds the power conditioner.
10 Confirm that tester input voltage is configured to match conditioner output
voltage.
11 Connect tester to the output power block (see “Output Connections” on
page 29).
12 Turn on the input circuit breaker.

Installation Important Installation Guidelines
18 ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
13 Turn on the output circuit breaker.
14 Turn on your equipment.
15 Start normal operation of your system.
Important Installation Guidelines
Only qualified electricians should install or retrofit this power conditioner.
WARNING This power conditioner contains dangerous voltages. Accidental contact can
result in serious electrical shock. Always follow the U.S. National Electrical
Code®or your local electrical codes and good wiring practice.
CAUTION This Power Conditioner is 3-phase, wired in a “DELTA-WYE” configuration.
Figure 3 Power conditioner configuration
In order to comply with SEMI-S2-93A; 11.2, which complies with 29 CFR
1910.147 (OSHA), the power feed to the power conditioner must be locked
out and tagged out at the service disconnect that feeds the power
conditioner input power block to de-energize the power conditioner.
The input requires only 3-phase wires and a grounding conductor connection.
Do not connect a neutral wire to this delta configured input. The use of rigid
or flexible steel conduit is strongly preferred for this power conditioner model.
Physically separate the input power connections to the power conditioner from
the equipment power connections on the output. Data cables should be kept as
far away as possible from any power cables.
L1
L2
L3
PE
L1
L2
L3
PE
N

Verifying the Installation Installation
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A 19
For maximum performance, use the flexible steel conduit provided with this
power conditioner to connect your equipment to the power conditioner. Always
include a ground wire for each auxiliary circuit on the output of the power
conditioner. Do not use extension cords or power strips. Do not connect your
equipment to the power conditioner’s output until the input connections have
been made and proper power conditioner configuration and operation has been
verified.
Verifying the Installation
Proceed as follows to verify the installation:
1Turn OFF the input and main output circuit breakers on the power
conditioner. Verify that the installation follows the guidelines outlined in
“Important Installation Guidelines” on page 18.In order to comply with
SEMI-S2-93A; 11.2, which complies with 29 CFR 1910.147 (OSHA), the
power feed to the power conditioner must be locked out and tagged out
at the service disconnect that feeds the power conditioner input power
block to de-energize the power conditioner.
2With your equipment still not connected to the power conditioner, turn ON
the main power source.
WARNING Dangerous voltages are present.
The Input Power ON LED indicator, located in the upper left hand corner of
the front of the power conditioner, will be illuminated and the 24 Vac control
circuit will then be activated.
3Verify that the remote EMO shorting plug is connected to the power
conditioner (see “Emergency Mains Off” on page 26 and “Output
Connections” on page 29). Place the power conditioner’s input circuit
breaker in the ON position
4Place the power conditioner’s output circuit breaker in the ON position. The
Output Power ON LED indicator, located in the upper left corner of the front
of the power conditioner will be illuminated.
Use a voltmeter to determine if voltage is present at the input and output.
Check the output voltage at the Output Power Block. The power

Installation Unpacking and Placement
20 ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
conditioner's output voltage may run a few volts higher than the rated
voltage until the load is switched on.
If the operating voltage matches that suggested by the equipment
manufacturer, turn OFF the main input and output circuit breakers on the
power conditioner, connect your equipment to the output power block, and
turn ON the main input circuit breaker followed by the main output circuit
breaker. Your equipment can now be turned ON and operated as usual
If voltage variations greater than the manufacturer's specifications exist on
any phase, a tap selection for that phase may be made to adjust the voltage
level (see “Voltage Tap Selection and Range Change” on page 51).
If there is power at the input with no power at the output:
1Turn OFF the main output and input circuit breakers.
2Turn OFF the main power source supplying the power conditioner.
3Follow the procedure in “Troubleshooting an Installation” on page 49.
Unpacking and Placement
Your ONEAC CDR45I Series Power Conditioner is delivered on a wooden
pallet. Upon arrival, inspect the unit and pallet for signs of damage. The pallet
has two types of shipping indicators (tip and drop). Check these indicators for
signs of shipping stress.
In case you encounter an activated tip or drop sensor or any visible damage
proceed as follows:
1Make a note on the delivery receipt and inspect for damage.
2Leave in original container and packaging and request immediate inspection
from carrier within 3 days.
3Collect the following information and inform SSTD about the incident:
– Name of the carrier
– Shipment information
– Pictures showing the damage
– Detailed report explaining the damage
4Keep all sensors and packaging material for further investigations.