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Onkyo DX-6550 User manual

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DX-6550
SERIAL
NO.
3307
ONKYO.:
SERVICE
MANUAL
COMPACT
DISC
PLAYER
MODEL
DX-6550
»
Black
and
silver
models
SAFETY-RELATED
COMPONENT
WARNING!!
SPECIFICATIONS
COMPONENTS
IDENTIFIED
BY
MARK
A\
ON
THE
Signal
readout
system:
—
Optical
non-contact
SCHEMATIC
DIAGRAM
AND
IN
THE
PARTS
LIST
ARE
Reading
rotation:
About
500~200
r.p.m.
CRITICAL
FOR
RISK
OF
FIRE
AND
ELECTRIC
SHOCK.
(constant
linear
velocity)
REPLACE
THESE
COMPONENTS
WITH
ONKYO
PARTS
Linear
velocity:
1.2~1.4m/s
WHOSE
PART
NUMBERS
APPEAR
AS
SHOWN
IN
THIS
Error
correction
system:
Cross
interleave
readsolomon
MANUAL.
code
Decoded
bits:
18
bits
linear
MAKE
LEAKAGE-CURRENT
OR
RESISTANCE
MEA-
Sampling
frequency:
176.4kHz
(four-times
SUREMENTS
TO
DETERMINE
THAT
EXPOSED
PARTS
oversampling)
ARE
ACCEPTABLY
INSULATED
FROM
THE
SUPPLY
Number
of
channels:
2
(stereo)
CIRCUIT
BEFORE
RETURNING
THE
APPLIANCE
TO
Frequency
response:
5H2~20kHz
THE
CUSTOMER.
Total
harmonic
distortion:
0.003%
(at
1kHz)
Dynamic
range:
96dB
Signal
to
noise
ratio:
96dB
Channel
separation:
96dB
(at
1kHz)
Wow
and
Flutter:
Below
threshold
of
measurability
Power
consumption:
15
watts
Output
level:
2
volts
r.m.s.
Dimensions
(WXHxXD):
435131365
mm
17-1/8"
5-1/8"
x
14-7/16"
Weight:
8kg,
17.6
lbs.
ONKYO
Specifications
are
subject
to
change
without
notice.
242
DD
Giskersy0)
TABLE
OF
CONTENTS
Specifications
oiceu:
scisicses
pavsie
dew
gssaeaewse.secedsereseons
1
Service
procedures
...........ccceeceeeceea
ee
eceeeeeeeeeeneeaes
Note
on
compact
disc
.............eeceeeeeeceeeetee
een
eeeeenens
3
Protection
of
eyes
from
laser
beam
during
servicing
..
4
Laser
warning
label
...............cccceeeeeeceeeeececueeeeneens
4
Caution
on
replacement
of
pickup
.................:eeeeeees
6
Packing
View:
ss
.cssetescd.asaedanssateatanesbyenssaasadnssaartasecs
7
Chassis-exploded
View
.............ccccceceeeeeceeeeeneeneeeeees
8
Parts
St
seas
dnvaccangsyee
wis
tuas
aeyed
oie
taclacncendy
vescavesboeaeases
9
Mechanism-exploded
View
............csceeeeeceeeeeeeeenees
10
Parts:
lISt:
sve.
tsdensCreshevtnes
gitnacdats
ae
etandeeelavdenearscee.
11
Disassembling
procedures
..............ececceeeeeeeeceeeeees
11
LUbricatiOn:
o.3.05
sccpeesscceeantaver
esas
ancedaaweddecaseatneets
12
IC
block
diagram
and
descriptions
..............:..e00e0
13
Adjustment
procedures
............scceceeesceeceeceecneen
ens
22
Printed
circuit
board
view
from
bottom
side
Main:
¢ircuit'sco:.ci.2.eccsscstdvedeile
cavenettvlvavcartexteveds
25
Other
pc
boards
..........
cece
eec
eee
eec
sence
eeeeereeaenees
29
Printed
circuit
board-parts
list
.............cccceeeeeeeee
ees
27
Block
diagram
...........ccecececeeeeeeeeeeeceeeeeeeeeeeeeeneas
31
SERVICE
PROCEDURES
1.
How
to
Release
the
Transport
Lock
To
protect
the
optical
assembly
including
the
laser
pickup
from
vibration
related
damage
during
shipping,
this
unit
is
equipped
with
a
transport
lock
lever
located
on
the
base.
60+
head
screwdriver
Lock
lever
:
Hole
|
@
Usea
screwdriver
to
turn
the
lock
lever
(about
90°)
in
the
round
hole
in
the
direction
of
arrow
(
G
).
®
Before
transporting
the
unit
again,
stand
it
with
its
left
side
facing
down,
and
turn
on
the
power.
Wait
2-3
seconds
and
then
turn
the
lock
lever
in
the
opposite
direction
of
the
arrow.
Fig.
1
2.
Safety-check
out
After
correcting
the
original
service
problem,
perform
the
following
safety
check
before
releasing
the
set
to
the
customer:
Connect
the
insulating-resistance
tester
between
the
plug
of
power
supply
cable
and
chassis.
Specifications:
more
than
10Mohm
at
500V.
~2-
3.
Procedures
for
replacement
of
flat
packaged
ICs
1.
Tools
to
be
used:
(1)
Soldering
iron
....
Grounded
soldering
iron
or
soldering
iron
with
leak
re-
sistance
of
10
Mohms
or
more.
Form
of
soldering
iron’s
tip:
(2)
Magnifying
glass...
for
checking
of
finished
works
(3)
Tweezers........
for
handling
of
IC
forming
of
leads
(4)
Grounding
ring...
.
Countermeasure
for
electro-
static
breakdown
(5)
Nipper
.........
for
removing
defective
IC
(6)
Small
brush
......
for
application
of
flux
and
2.
Work
Procedures:
(1)
Remove
the
defective
IC
Cut
all
leads
of
the
defective
IC
one
by
one
using
a
nipper
and
remove
the
IC.
(2)
Clean
the
pattern
surface
of
the
PC
board.
Get
rid
of
the
remaining
leads
and
solder.
(3)
Check
and
from
the
leads
of
the
new
flat
pack-
aged
IC
to
be
installed.
From
every
lead
on
the
new
IC
using
a
pair
of
tweezers,
so
that
all
of
them
are
aligned
neatly
without
being
risen,
twisted
or
inclined
toward
one
side.
Especially
the
rising
portion
of
every
lead
must
be
formed
with
greatest
care.
IC
ee
;
IC
&
;
Ic
a
(Incliming)
(Rising)
(Twisting)
Fig.
3
(4)
Apply
flux
to
the
PC
board.
Apply
flux
to
the
pattern
surface
of
the
PC
board
which
has
been
cleaned,
as
shown
in
the
illustration.
The
area
to
be
applied
with
flux
is
the
portion
of
about
2.5mm
in
width
where
the
IC’s
leads
are
to
be
soldered.
Be
careful
to
apply
minimum
amount
of
flux
required
so
as
not
to
smear
it
on
unwanted
areas.
About
2.5
mm
Fig.
4
(5)
Temporarily
tighten
the
IC
Carefully
align
the
pattern
and
IC’s
leads,
so
that
the
IC
will
be
temporarily
tightened
to
the
pattern
on
the
four
leads
at
the
corners.
At
this
time,
sol-
dering
is
required,
but
no
need
to
apply
soldering
material.
Fig.
5
(6
—
Apply
flux
to
IC’s
leads
Apply
flux
to
the
areas
of
IC’s
leads
where
soldering
is
to
be
performed.
Be
careful
not
to
smear
flux
on
the
root
portion
of
any
lead
or
the
body
of
IC.
Apply
flux
only
to
this
portion.
(7
—
Soldering
While
attaching
the
tip
of
the
soldering
iron
to
the
soldering
point
as
shown
in
the
illustration,
feed
2
—5mm
of
soldering
wire.
Then,
slowly
move
the
iron
in
the
direction
indicated
by
the
arrow
in
the
illustration,
so
that
the
leads
will
be
soldered
to
the
pattern.
Move
the
iron
in
the
rate
of
approxi-
mately
lcm
in
Ssec.
Proceed
with
your
work
while
confirming
a
clean
fillet
of
solder
is
formed
on
each
lead,
subsequent
to
the
melting
of
flux.
Soldering
wire
Fig.
7
Soldering
iron
CAUTION
1)
If
you
move
the
iron
too
quickly,
loose
soldering
is
likely
to
result.
2)
Be
especially
careful
‘when
soldering
the
first
lead
where
loose
soldering
is
most
liable
to
be
formed.
(8)
Check
the
results
When
soldering
of
all
leads
is
finished,
check
the
soldered
portion
on
every
lead
with
a
magnifying
glass.
A
tester
must
not
be
used
or
checking
of
any
soldered
position
NOTE
ON
COMPACT
DISC
@
Holding
Compact
Discs
Hold
Compact
Discs
by
the
edges
so
that
you
do
not
touch
ae
DX-6550
the
surface
of
disc.
Remember
that
the
side
of
the
disc
with
the
“rainbow”
reflection
is
the
side
containing
the
audio
information.
Do
not
attach
tape
or
paper
to
the
label
side
of
the
disc
and
always
be
careful
not
to
leave
fingerprints
on
the
side
that
is
played.
@
Storing
Compact
Discs
Store
Compact
Discs
in
a
location
protected
from
direct
sunlight,
high
heat
and
humidity
and
extremely
high
and
low
temperatures.
Discs
should
never
be
left
in
the
trunk
or
interior
of
an
automobile
in
the
sun
since
the
temperature
can
become
very
high
in
such
a
closed
environ-
ment.
Always
store
Compact
Discs
in
the
holders
in
which
they
were
sold.
Never
leave
a
disc
in
the
player’s
disc
holder
for
a
long
period
of
time.
Not
this
way
Fig.
8
©
Cleaning
Compact
Discs
Before
playing
a
disc
wipe
off
the
playing
surface
with
a
soft
cloth
to
remove
dust
and
other
soil.
Wipe
the
surface
in
straight
lines
from
the
center
of
the
disc
outward,
not
in
a
circular
motion
as
you
would
with
a
phonograph
record.
Do
not
use
benzene,
chemical
cleansers
or
phonograph
record
cleaning
solutions
to
clean
Compact
Discs.
Also
avoid
static
electricity
prevention
solutions
since
they
can
damage
the
surface
of
Compact
Discs.
Problems
Caused
by
Dew
Dew
can
form
inside
a
Compact
player
when
it
is
brought
from
a
cold
environment
into
a
warm
room,
when
a
room
is
rapidly
heated
and
if
a
player
is
left
in
a
humid
environ-
ment.
This
dew
can
prevent
the
laser
pickup
from
reading
the
data
contained
in
the
pits
in
the
disc
surface.
If
the
player
does
not
operate
properly
because
of
dew,
remove
the
disc
and
leave
the
player’s
power
switch
on
for
about
one
hour
to
remove
all
moisture.
DX-6550
PROTECTION
OF
EYES
FROM
LASER
BEAM
DURING
SERVICING
This
set
employs
a
laser.
Therefore,
be
sure
to
follow
carefully
the
instructions
below
when
servicing.
WARNING!!
WHEN
SERVICING,
DO
NOT
APPROACH
THE
LASER
EXIT
WITH
THE
EYE
TOO
CLOSELY.
IN
CASE
IT
IS
NECESSARY
TO
CONFIRM
LASER
BEAM
EMMISION,
BE
SURE
TO
OBSERVE
FROM
A
DISTANCE
OF
MORE
THAN
30cm
FROM
THE
SURFACE
OF
THE
OBJECTIVE
LENS
ON
THE
OPTICAL
PICK-UP
BLOCK.
LASER
WARNING
LABEL
The
label
shown
below
are
affixed.
1.
Warning
label
Laser
Diode
Properties
@
Material:
GaAS/GaAlAs
®
Wavelength:
780nm
@
Emission
Duration:
continuous
@
Laser
output:
max.
0.5mW*
*This
output
is
the
value
measured
at
a
distance
about
1.8mm
from
the
objective
lens
surface
on
the
Optical
Pick-up
Block.
DANGER
RNVISIBLE
LASER
RADIATION
WHEN
OPEN
AND
INTERLOGK
FAILED
OR
DEFEATED.
AVOID
DIRECT
EXPOSE
fe
BEAM
CAUTION
—sazarpous
Laser
ano
ELECTROMAGNETIC
RADIATION
WHEN
OPEN
ANO
INTERLOCK
DEFEATED.
ATTENTION
—aavonnement
LASER
ET
ELECTROMAGNETIQUE
DANGER
QUVERT
AVEC
L
ECLENCHEMENT
DE
SeCURITE
ULE.
SN
2936091)
ADVARSEL:
USYNLIG
LASERSTRALING
VED
ABNING,
NAR
SIKKERHEDSAF-
BRYDER
ER
UDE
AF
FUNKTION.
UNDGA
UDS/ETTELSE
FOR
STRALING.
Photo
1
2.
Class
1
label
This
label
is
located
on
the
back
panel.
Photo
2
ADVARSEL
Denne
merkning
er
anbragt
pa
apparatets
h@jre
side
og
indikerer,
at
apparatet
arbejder
med
laserstraler
af
klasse
1,
hvilket
betyder,
Sconce
at
der
anvendes
laserstraler
af
svageste
klasse,
og
at
man
ikke
pa
apparatets
yderside
kan
blive
udsat
for
utilladelig
kraftig
striling.
APPARATET
B@R
KUN
ABNES
AF
FAGFOLK
MED
SAERLIGT
KENDOSKAB
TIL
APPARATER
MED
LASERSTRALER!
Indvendigt
i
apparatet
er
anbragt
den
her
gengivne
advarselsmerk-
ning,
som
advarer
imod
at
foretage
saédanne
indgreb
i
apparate,,
at
man
kan
komme
til
at
udsztte
sig
for
laserstraling.
AOVARSEL:
USYNLIG
LASERSTAALING
VEO
ABNING.
NAR
SIKKERHEDSAF
BRYDER
ER
UOE
AF
FUNKTION
UNOGA
UDSATTELSE
FOR
STRALING
VAROITUS!
Laite
sisaltéa
laserdiodin,
joka
lahettaa
(nakyma-
tonta)
silmille
vaarallista
lasersateilya.
CAUTION
ON
REPLACEMENT
OF
PICKUP
The
laser
diode
in
the
optical
pick-up
block
is
so
sensitive
During
repair,
carefulley
take
the
following
precautions.
to
static
electricity,
surge
current
and
etc.
that
the
com-
(The
following
precautions
are
included
in
the
service
ponents
are
liable
to
be
broken
down
or
its
reliability
parts).
remarkably
deteriorated.
PRECAUTIONS
1,
Ground
for
the
work-desk.
3.
Grounding
for
the
human
body.
Place
a
conductive
sheet
such
as
a
sheet
of
copper
(with
impedance
lower
than
10°)
on,
the
work-
desk
and
place
the
set
on
the
conductive
sheet
so
that
the
chassis.
.
Grounding
for
the
test
equipment
and
tools.
Test
equipments
and
toolings
should
be
grounded
in
order
that
their
ground
level
is
the
same
the
ground
of
the
power
source.
Be
sure
to
put
on
a
wrist-strap
for
grounding
whose
other
end
is
grounded.
Be
particularly
careful
when
the
workers
wear
synthetic
fiber
clothes,
or
air
is
dry.
.
Select
a
soldering
iron
that
permits
no
leakage
and
have
the
tip
of
the
iron
well-grounded.
.
Do
not
check
the
laser
diode
terminals
with
the
probe
of
a
circuit
tester
or
oscilloscope.
Wrist-st
rap
Disconnection
To
solder
@
position
and
®)
position
on
the
terminal
PC
board
before
removing
the
optical
pickup.
Connection
The
optical
pick-up
of
service
part
has
a
protective
so
Ider
bridge
for
@
position.
That
must
be
removed
after
connecting
the
pickup.
Then,
remove
a
protective
to
Ider
bridge
for
®)
position.
Fig.
11
1D)
Giloketes)
PACKING
VIEW
Remote
Connection
Controller
Cord
/
Batteries
fi]
Lift
up
the
back
side
of
unit
and
return
the
pickup
to
innnermost.
Use
a
screwdriver
to
turn
the
lock
lever
(about
90°)
in
the
round
hole
in
the
direction
of
arrow.
(Clockwise)
REF.
NO.
PART
NO.
DESCRIPTION
1
29361123
Label
2
282301
Sealing
hook
3
29051749
Master
carton
box
(Black)
29051750
Master
carton
box
(Silver)
4
29095012-1
500
800mm,
Protection
sheet
5
29100105
550x680mm,
Poly-vinyl]
bag
6
29361047
Label,
sheet
7
29095572
Sheet
8
29091264
Pad
L
9
29091265
Pad
R
10
261504
Adhesive
tape
11
29110071
Damplon
tape
12
260012
Damplon
tape
13
Accesarry
bag
ass’y
29341302
Instruction
manual
2010097
Connection
cord
24140028
RC-122C,
Remote
controller
3010054
UM-3,
Two
batteries
2010169
Cord
RI
29365020
Warranty
card
29100094A
Poly
bag
for
warranty
card
29100097
Poly-vinyl
bag
29091309
Pad,
tray
panel
PARTS
LIST
REF.
NO.
Al
A2
A3
A4
A5
A6
A7
A8
A9
A10
All
Al2
Al3
Al4
Al5
Al6
Al7
Alg
Al9
A20
A21
A22
A23
A24
A25
A26
A27
A28
A29
A30
A31
A4l
Adil
A42
A43
A44
ASI
ASI
A52
AS53
ASS
AS7
AST
A58
ASO
PART
NO.
27100170A
27100169A
27130542
27130543B
27141311
27121165
27175011C
28140873
27300750
27273101A
27270278
27300833
28140903
27270214A
27270212
28133202
870060
27267558-1
27141281
830440109
834430108
834430088
831130088
834230108
834430068
838440089
27301184
27141310
27141309
28140918
27110433
27110434
28184401
28184402
838440089
834430088
28140408
1H050121
1H049121
28191477
27211045
27210988
27175153
84643008
84633008
834430088
833430080
DESCRIPTION
Chassis
Chassis
U
Bracket
C
Bracket
L
Bracket
T
Back
panel
Leg
(Cushion)
Cushion
AStrainrelief
Joint,
power
Spacer
WS-2NS,
Clamper
Cushion
Spacer
Spacer
Back
plate
W315,
Flat
washer
Guide
Bracket
4TTC+10C
(BH),
Tapping
screw
3TTS+10B
(BC),
Tapping
screw
3TTS+8B
(BC),
Tapping
screw
3TTW+8B,
Tapping
screw
3TTS+10B
(Ni),
Nickel
screw
3TTS+6B
(BC),
Tapping
screw
4TTB+8C
(BC),
Tapping
screw
Lock
pin
Bracket,
rail
Bracket
Cushion
Front
bracket
ass’y
(B)
Front
bracket
ass’y
(S)
Top
cover
(B)
Top
cover
(S)
4TTB+8C
(BC),
Tapping
screw
3TTS+8B
(BC),
Tapping
screw
t3x
10x36,
Cushion
Front
panel
ass’y
(B)
Front
panel
ass’y
(S)
Clear
plate
Panel,
door
(Tray
panel)
(B)
Panel,
door
(Tray
panel)
(S)
Leg
SESH
RSEN
(BC),
Special
bolt
3HSBXx8FN
(Cr),
Special
bolt
{S)
3TTS+8B
(BC),
Tapping
screw
3TTP+8P
(BC),
Tapping
screw
REF.
NO.
PART
NO.
DESCRIPTION
A60
27270255
Spacer
A81
28323433
Knob
(B)
28323434
Knob
(S)
A82
28323152
Knob
MODE
(B)
28323435
Knob
MODE
(S)
A83
27301187
Cushion
L
P801
253148
or
A
AS-CEE
250V
2.5A,
253150
Power
supply
cord
T901
2300342
A\NPT-1004G,
Power
transformer
Ul
1H048563-1A
NAAR-3363-1A,
Main
circuit
pc
board
ass’y
U2
1H048564-1
NADG-3364-1,
Opto./digital
output
pe
board
ass’y
U3
1H048565-1
NADIS-3365-1,
Display
circuit
pe
board
ass’y
U4
1H048566-1
NAPS-3366-1,
Power
switch
pc
board
ass’y
US
1H048567-1
NAAF-3367-1,
Headphone
amplifier
pc
board
ass’y
U6
1H048568-1
NAAF-3368-1,
Headphone
terminal
pe
board
ass’y
U7
1H048569-1
NASW-3369-1,
Switch
pe
board
ass’y
Wi
260208
Binder
NOTE:
(B):
Only
Black
model
(S):
Only
Silver
model
NOTE:
THE
COMPONENTS
IDENTIFIED
BY
MARK
A
ARE
CRITICAL
FOR
RISK
OF
FIRE
AND
ELECTRIC
SHOCK.
REPLACE
ONLY
WITH
PART
NUMBER
SPECIFIED.
Oo
a
fer)
oy
3]
i)
MECHANISM-EXPLODED
VIEW