Optiled CabLED C8K-18-CW User manual

C8K Series User Manual
Flexible Linear Lighting System
The versatile indoor and outdoor water resistant lighting solution.

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IMPORTANT SAFETY INSTRUCTIONS
ELECTRICAL RATING
To avoid any malfunctions of the system, and to protect against electrical shock, re or physical
injury, please observe the following:
• This system has been designed to work with 100-240 volt AC current. Connection to a line
voltage other than that may create a safety and re hazard and may damage the system. If you
are unsure of the type of power supply to your home, consult your local power company or a
qualied service technician.
When using electrical products, basic precautions should always be followed including the
following electrical ratings for models listed below:
C8K-18-CW / C8K-18-WW : 120 V, 0.5 A
C8K-30-CW / C8K-30-WW : 120 V, 0.5 A
C8K-60-CW / C8K-60-WW : 120V, 1.0 A
GROUNDING INSTRUCTIONS
• This product must be grounded. If it should malfunction or breakdown, grounding provides a
path of least resistance for electric current to reduce the risk of electric shock. This product is
equipped with a cord having an equipment-grounding conductor and a grounding plug. The
plug must be plugged into an appropriate outlet that is properly installed and grounded in
accordance with all local codes and ordinances.
• WARNING – Improper connection of the equipment-grounding conductor is able to result in a
risk of electric shock. Check with a qualied electrician or serviceman if you are in doubt as to
whether the product is properly grounded.
Read all instructions.
• Ground Fault Circuit Interrupter (GFCI) protection should be provided on the circuits or outlet
to be used for the outdoor use exible lighting product. Receptacles are available with built-
in GFCI protection for this measure of safety. If you are unsure of the type of outlet, consult a
qualied service technician to install a GFCI receptacle.
• Use only outdoor extension cords, such as types SW, SOW, STW, STOW, SJW, SJOW, SJTW,
or SJTOW.
Model Numbers: C8K-18-CW, C8K-30-CW, C8K-60-CW, C8K-18-WW, C8K-30-WW, C8K-60-WW.
WARNING: A WARNING alerts you to the possibility of serious injury or death if
you do not follow the instructions.
CAUTION: A CAUTION alerts you to the possibility of damage to or destruction
of the equipment if you do not follow the instructions.
IMPORTANT: An IMPORTANT alerts you to follow the instructions listed to
avoid the possibility of installation error or possible damage to or destruction of the
product.
!
!
!
READ AND FOLLOW ALL SAFETY INSTRUCTIONS
WARNING – When using outdoor use portable lighting products, basic safety precautions should
always be followed to reduce the risk of re, electric shock, and personal injury, including the following:

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IMPORTANT SAFETY INSTRUCTIONS
POWER SOURCE
• Do not modify the plug provided with the product – If it will not t the outlet, have a proper
outlet installed by a qualied electrician.
Damaged or deformed power cords are hazardous and should be replaced immediately by a
qualied service technician.
OPERATION
• Do not operate with the exible light tightly coiled.
• Unplug the unit and the AC power adapter from the electrical outlet during electrical storms
or when unused for long periods of time to prevent damage.
• For outdoor use units, make sure that all connections and the end cap in the last segment are
tightly secured to preclude the entry of water.
• Do not exceed the recommended length of CabLED strip listed for each power supply.
• Do not look directly into the LED lights when lit. They are powerful and could damage your
vision.
LOCATION
• Place power supply well above the ground or in an area they will NOT be submerged in water
or other liquids.
• The CabLED strip and components are rated IP65, weather proof only. Do not submerge the
CabLED strip or components in liquids, or use the product in the vicinity of standing water or
other liquids.
• Keep all components away from extreme heat sources such as heating vents, radiators, electric
heaters and re pits.
• Do not cover this product as the covering may cause the strip to overheat and melt or ignite.
• Do not submerge the exible light in liquids, or use the product in the vicinity of standing
water or other liquids.
• Do not route the cord or exible lighting through walls, doors, windows or any like part of the
building structure.
• Place CabLED strip so it will not shine directly into people's eyes.
INSTALLATION
Safety measures must be observed at all times during the installation of this product. Use proper
safety gear and tools during the installation process to prevent physical injury.
• Products should be installed in accordance with the user manual, current electrical codes and/
or the current National Electric Code (NEC). Improper installation may cause a possible shock
or re hazard.
• To avoid electrical shock and/or damage to the system, do not handle the components with wet
hands.
• Always make sure the CabLED strip is disconnected from the power source before cutting,
connecting, mounting or modifying in any way. Do NOT dismantle the CabLED strip itself.
• Do not coil the strip into a tight circle with a diameter less than 8 inches (20cm) or bend it in
half as it may damage the LEDs embedded in the strip.
• Do not subject the exible CabLED strip to continuous exing.
WARNING: Risk of re and electric shock. Uncoil exible CabLED light
strip prior to plugging into receptacle.
!

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IMPORTANT SAFETY INSTRUCTIONS
INSTALLATION (CONTINUED)
• Do not use if there is any damage to the CabLED strip, power cord or any of the components.
Inspect periodically.
• CabLED strip can only be cut at every 7.09 inches (18cm) and must be cut exactly on the
indicated mark.
• Do not puncture, shorten, or splice the exible lighting. Only cut the CabLED strip where
indicated.
• Create a layout plan before installation. Follow steps to locate power supply and determine
suitable mounting methods and required connectors and accessories. Measure and calculate
the required length of CabLED before beginning installation.
• CabLED connectors have sharp pins inside. Follow instructions when handling.
• Use only CabLED connectors, mountings and power supply. Carefully follow the instructions to
install and mount.
• Secure this exible strip using only the CabLED connectors and mounting solutions provided.
Do not secure this product or its cord with staples, nails, or like means that may damage the
insulation.
CLEANING
• Clean only with a dry or slightly damp cloth. Do not use any acid or alkaline liquids, cleansing
agents or solvents. Unplug the system from the wall outlet before cleaning.
NON-USE PERIODS
When left unused for long periods of time, the system should be unplugged from the
AC outlet.
SERVICE
Always remove the AC power adapter from the electrical outlet before adjusting or inspecting
the system. Inspect your system periodically.
• Do not open, dismantle or attempt to repair the CabLED strip or the bottom half of the
connectors. There are no user-serviceable parts.
• Do not open the cabinets of accessories or power supply. There are no user-serviceable parts.
Opening the cabinets may present a shock hazard, and any modication to the product will
void your warranty.
• Do not attempt to service the components yourself. If water or any metal objects such as
paper clips, wire or staples accidentally fall inside, then disconnect from the power source
immediately and consult an authorized service center.
SAVE THESE INSTRUCTIONS
IMPORTANT: BEFORE YOU BEGIN, MAKE SURE YOU CAREFULLY READ
AND UNDERSTAND THE INSTRUCTIONS IN THIS MANUAL.
!
CabLED is a registered trademark. All the information in this document is copyrighted © 2010,
OPTILED Lighting International Limited, All rights reserved.

Table of Contents
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Important Safety Information 2-3
About This Manual ....................................................................................................................4
Table of Contents 5
About CabLED™ 8000 Series 6
Possible Applications 7-11
Kitchen Cabinets .......................................................................................................................7
Patios ........................................................................................................................................8
Indoor Stairs..............................................................................................................................9
Outdoor Stairs......................................................................................................................... 10
Walkways ................................................................................................................................ 11
Design Guidelines 12
CabLED™ Component Layout 13
CabLED™ Component Overview 14-20
CabLED™ Strip ....................................................................................................................... 14
Power Supplies ................................................................................................................... 14-16
Accessories ............................................................................................................................. 17
Mounting Options ................................................................................................................... 18
Connectors ........................................................................................................................ 19-20
Step 1: Plan Installation 21
Plan Your Project .....................................................................................................................21
What is the Purpose of Your Project?........................................................................................21
Warm White or Cool White?.....................................................................................................21
Which Accessories to Use?....................................................................................................... 21
Step 2: Prepare for Installation 22-23
2.1 Determine Components Needed........................................................................................22
2.2 Measure and Mark the Area................................................................................................22
2.3 Select Power Supply...........................................................................................................23
2.4 Mounting Options..............................................................................................................23
Step 3: Begin Installation 24
3.1 Measure, Mark and Cut CabLED™ ......................................................................................24
3.2 Mark CabLED™ ................................................................................................................. 24
3.3 Cut CabLED™....................................................................................................................24
Step 4: Install Connectors 25-31
4.1 Install PS-Link Connector ....................................................................................................25
4.2 Install End Cap...................................................................................................................25
4.3 Install I-Connector..............................................................................................................26
4.4 Install Jumper Cable...........................................................................................................27
4.5 Install L-Connector .............................................................................................................28
4.6 Install T-Connector.............................................................................................................29
4.7 Install U-Connector ............................................................................................................30
4.8 Install X-Connector.............................................................................................................31
4.9 Install 4 Way Power Splitter .................................................................................................32
Step 5: Test 32
Step 6: Install Optional Accessories 33-37
6.1 Install Inline On/Off Dimmer Switch ....................................................................................33
6.2 Install RF Light/Motion Sensor.......................................................................................33-35
6.3 Install RF Remote Dimmer ............................................................................................36-37
Step 7: Mount CabLED™ 38-41
7.1 Mark Placement for Brackets ...............................................................................................38
7.2 Use One of the Following Six Methods to Mount CabLED™ ...........................................38-41
Step 8: Mount Power Supply 42
Step 9: Mount Optional Accessories 42-44
9.1 Mount Inline Dimmer ..........................................................................................................42
9.2 Mount RF Receiver .............................................................................................................43
9.3 Mount RF Light/Motion Sensor ...........................................................................................43
9.4 Mount RF Remote Dimmer..................................................................................................44
Step 10: Connect to Power 44-45
10.1 Connect Without Accessories ...........................................................................................44
10.2 Connect With Optional Accessories..................................................................................45
Troubleshooting 46-47

LED Strip The exible CabLED strip uses CREE High Brightness LED lights. They are
set every inch and can be cut every 7.09 inches (18cm) up to lengths of 82
feet (25m). The strips are available in Cool White (6500K), a bright, bluish
white generally used for task lighting and Warm White (3500K) a yellowish
white more commonly used in living spaces.
Connectors A variety of easy-to-use connectors are designed for specic uses
in different installations. The connectors are used to attach sections
of CabLED strip together at virtually any angle to form endless
congurations, as well as connect the strip to the power supply.
Accessories • The Inline On/Off Dimmer Switch is mounted with your system,
adding dimmer and power functions when connecting to an outlet
not controlled by a light switch. It offers full dimming range, fades the
CabLED system on and off, and retains last dimming level selected with
a simple push of buttons.
• The RF Light/Motion Sensor has a fully weather-resistant case to
protect it from the elements. It automatically activates the CabLED
system when something moves within 50 feet (15m) of the sensor. It
is also equipped with a photocell that detects light and can be set to
turn the system on when it’s dark or only when it detects motion. The
system will automatically turn off when it no longer detects motion for
the length of time you specify, between 30 seconds and 30 minutes. It
comes with a receiver.
• The RF Remote Dimmer offers full dimming range, fades the CabLED
system on and off, and retains last dimming level selected with a simple
push of buttons on the remote unit. It comes with a receiver with a
range of 65 feet (20m).
Power Every installation requires a CabLED power supply. There are twenty 24
volt power supplies available for installations worldwide. The available
power supplies are separated by suitable plugs for each region. After
identifying the correct region, determine the length of CabLED strip
needed to select the correct power supply for each installation. If you
are unsure of the correct voltage, contact a qualied electrician.
Mounting A choice of six mounting solutions are available.
Introduction
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About CabLED™ 8000 Series
The CabLED 8000 Series consists of ve components, which may be combined to customize
each application. All components are rated IP65, suitable for indoor or outdoor installations.
IMPORTANT: BEFORE YOU BEGIN, MAKE SURE YOU CAREFULLY READ
AND UNDERSTAND THE INSTRUCTIONS IN THIS MANUAL.
!

EEnd Cap
JJumper Cable (There are two lengths used here)
PPS-Link Connector
PS Power Supply
UU-Connector
PS
P
J
E
J
U
Possible Applications
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Kitchen Cabinets
In this scenario, the power supply is connected to an AC outlets connected to a light switch. We
have used two strips in work areas that require more light joined with a U-Connector at one end
and a short Jumper Cable on the other. A longer Jumper Cable is hidden in the cabinet above
the stove. The following chart lists the components used for this scenario.
Components

DRemote Dimmer
EEnd Cap
LL-Connector
PPS-Link Connector
PS Power Supply
RReceiver
TT-Connector
XX-Connector
PS
R
P
L
T
L
L
E
XE
EE
D
Possible Applications
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Patios
This scenario turns your patio into the perfect entertainment area. Adjust the light using the
Remote Dimmer. The power supply is mounted well above the ground so it cannot be submerged
in water. The following chart lists the components used for this scenario.
Components

EEnd Cap
JJumper Cable
NInline Dimmer
PPS-Link Connector
PS Power Supply
N
PS
P
J
J
J
J
J
J
J
J
JJ
E
Possible Applications
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Indoor Stairs
The CabLED strips are mounted under the lip on each step, shining the light down on the step.
Use the Inline Dimmer to adjust the light level to keep your stairway softly lit. The Jumper Cables
are hidden behind the steps. The following chart lists the components used for this scenario.
Components

EEnd Cap
JJumper Cable
PPS-Link Connector
PS Power Supply
RReceiver
SMotion Sensor
PS
RP
J
E
S
Possible Applications
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Outdoor Stairs
In this scenario, we have mounted the Motion Sensor above the door so the stairs will be lit as
someone approaches them. The power supply is mounted well above the ground so it cannot be
submerged in water. The following chart lists the components used for this scenario.
Components

EEnd Cap
JJumper Cable
PPS-Link Connector
PS Power Supply
RReceiver
SMotion Sensor
J J
s
R
PS
PE
Possible Applications
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Walkways
In this scenario, the Motion Sensor at the entrance of the walkway so as guests arrive, their path
will be lit. We have used directional Garden Stakes to mount and angle the CabLED to shine the
light where it is needed, on the path. The power supply is mounted well above the ground so it
cannot be submerged in water. The following chart lists the components used for this scenario.
Components

Plan Your
Project
All CabLED components are rated IP65 and are designed for both
indoor and outdoor use.
Decide whether to use Warm or Cool White CabLED or a combination
of both colors.
Measure the length of each section, rounded off to the nearest 7.09
inch (18cm) interval to determine how much CabLED you will need.
Do NOT cut the CabLED or push the connectors together before you
are ready to install.
Accessories For dimming or motion sensor features, select one of the three
accessories: the Inline On/Off Dimmer Switch, RF Remote Dimmer or
RF Light/Motion Sensor.
The Remote Dimmer and Light/Motion Sensor can control up to ten RF
Receivers.
Power Refer to the power supply chart to determine correct power supply.
NOTE: Using an insufcient power supply will not light the system to its
full potential or may cause it to icker.
Connectors Measure each section and adjust your project to determine the
connectors you will use. Each connector has been designed for a
specic purpose, but you may have a few choices for your particular
needs. Use the "Component Layout" section for an overview of the
connectors and how they can be used.
Installation Follow the instructions carefully when cutting CabLED and attaching
the connectors.
Test your installation before mounting.
Mounting Use one of the six mounting solutions.
Tips Use the Trouble Shooting section when you have problems or contact
our Customer Service Department.
Safety Goggles PliersTape Measure
2
1
Pencil Scissors
Note Pad
Screw Drivers
Power Drill
Design Guidelines
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Tools Needed

J
OR OR
Optional Accessories
AC Outlet
Power
Supply
PL
T
J
E
E
E
I
U
RF Receiver
Inline On/Off
Dimmer Switch
E
X
P
P
P
P
E
E
E
E
S
EEnd Cap
II-Connector
JJumper Cable
LL-Connector
PPS-Link Connector
S4 Way Power Splitter
TT-Connector
UU-Connector
XX-Connector
Connectors
CabLED™ Component Layout
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This diagram illustrates possible layouts for the CabLED 8000 Series. Refer to the Component
Overview for additional information.

Model Name/Number Description
Cool White (6500K)
4037060105
The Cool White (6500K) LED strip, a bright, bluish
white, is often used for task lighting. Each strip
is 164 feet (50m) long and may be cut every 7.09
inches (18cm).
Warm White (3500K)
4037050105
The Warm White (3500K) LED strip, a yellowish
white, is commonly used in living areas. Each strip
is 164 feet (50m) long and may be cut every 7.09
inches (18cm).
Model Name/Number Description
System 4.5 WW
C8K-18-WW
This kit includes 14.7 feet (4.5m) Warm White
CabLED strip, an 18W power supply, PS-Link
Connector, End Cap and 15 Channel Brackets.
System 7.5 WW
C8K-30-WW
This kit includes 24.6 feet (7.5m) CabLED Warm
White strip, a 30W power supply, PS-Link
Connector, End Cap and 25 Channel Brackets.
System 15 WW
C8K-60-WW
This kit includes 49.2 feet (15m) Warm White
CabLED strip, a 60W power supply, PS-Link
Connector, End Cap and 50 Channel Brackets.
System 25 WW
C8K-90-WW
This kit includes 82 feet (25m) Warm White CabLED
strip, a 90W power supply, PS-Link Connector, End
Cap and 85 Channel Brackets.
CabLED™ Component Overview
The exible LED strip uses CREE High Brightness LED lights set every inch and can be cut every
7.09 inches (18cm).
Each of the DIY (Do It Yourself) kits include a PS-Link Connector, End Cap, Channel Brackets and a
power supply suitable for the length of CabLED strip.
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CabLED™ Strip
DIY CabLED™ System Kits
CabLED 8000 Series consists of the following ve components, which may be combined to
customize each application:
IMPORTANT: The CabLED 8000 system is designed to work ONLY with the
power supplies, connectors, mounting options, and accessories listed. Do NOT
substitute other products as they may damage your system.
!

Region/Plug Model Name/Number Description
US
Polarized
18 Watt 24V Power Supply
5428101817
Provides power
for CabLED strip
measuring up to 14.7
feet (4.5m)
30 Watt 24V Power Supply
5429103017
Provides power
for CabLED strip
measuring up to 24.6
feet (7.5m)
60 Watt 24V Power Supply
5430106017
Provides power
for CabLED strip
measuring up to 49.2
feet (15m)
90 Watt 24V Power Supply
5 431110 017
Provides power
for CabLED strip
measuring up to 82
feet (25m)
EU
Grounded
18 Watt 24V Power Supply
5432101817
Provides power
for CabLED strip
measuring up to 14.7
feet (4.5m)
30 Watt 24V Power Supply
5433103017
Provides power
for CabLED strip
measuring up to 24.6
feet (7.5m)
60 Watt 24V Power Supply
5434106017
Provides power
for CabLED strip
measuring up to 49.2
feet (15m)
100 Watt 24V Power Supply
5435110017
Provides power
for CabLED strip
measuring up to 82
feet (25m)
Every installation requires a CabLED power supply. There are twenty 24 volt power supplies
available for installations worldwide. The available power supplies are separated by suitable plugs
for each region. After determining the correct region, determine the length of CabLED strip
needed to select the correct power supply for each installation.
CabLED™ Component Overview
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Power Supplies

Region/Plug Model Name/Number Description
UK
Grounded
18 Watt 24V Power Supply
5420101817
Provides power for CabLED
strip measuring up to 14.7
feet (4.5m)
30 Watt 24V Power Supply
5421103017
Provides power for CabLED
strip measuring up to 24.6
feet (7.5m)
60 Watt 24V Power Supply
5422106017
Provides power for CabLED
strip measuring up to 49.2
feet (15m)
100 Watt 24V Power Supply
5423110017
Provides power for CabLED
strip measuring up to 82 feet
(25m)
AU
Grounded
18 Watt 24V Power Supply
5424101817
Provides power for CabLED
strip measuring up to 14.7
feet (4.5m)
30 Watt 24V Power Supply
5425103017
Provides power for CabLED
strip measuring up to 24.6
feet (7.5m)
60 Watt 24V Power Supply
5426106017
Provides power for CabLED
strip measuring up to 49.2
feet (15m)
100 Watt 24V Power Supply
5427110017
Provides power for CabLED
strip measuring up to 82 feet
(25m)
EU
Open/Grounded
18 Watt 24V Power Supply
5440101817
Provides power for CabLED
strip measuring up to 14.7
feet (4.5m)
30 Watt 24V Power Supply
5441103017
Provides power for CabLED
strip measuring up to 24.6
feet (7.5m)
60 Watt 24V Power Supply
5442106017
Provides power for CabLED
strip measuring up to 49.2
feet (15m)
100 Watt 24V Power Supply
5443110017
Provides power for CabLED
strip measuring up to 82 feet
(25m)
CabLED™ Component Overview
16 cabled.optiled.com
Power Supplies (Continued)

Model Name/Number Description
Inline On/Off Dimmer Switch
6401403105
Connects to PS-Link Connector. Offers full dimming
range, fades the CabLED system on and off at last
selected dimming level.
RF Light/Motion Sensor
6401403205
Wireless 2.4 GHz Light/Motion Sensor activates
CabLED system by sensing motion, light or both.
Must be used with at least one RF Receiver and can
be synchronized with up to ten RF Receivers.
RF Remote Dimmer
6401403305
Wireless 2.4 GHz Remote Dimmer fades CabLED
system on/off, offers full dimming range and retains
last dimming level. Must be used with at least one
RF Receiver and can be synchronized with up to ten
RF Receivers.
RF Receiver for Dimmer OR
Sensor
6401403405
2.4 GHz RF Receiver connects to PS-Link Connector
and can be synchronized with either the Remote
Dimmer OR the Light/Motion Sensor.
CabLED™ Component Overview
Four IP65 rated accessories are available to enhance your system for either indoor or outdoor use.
The RF Light/Motion Sensor and RF Remote Dimmer require at least one RF Receiver to function.
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Accessories

Model Name/Number Description
Angle Channeling
6401402905
Angle Channeling ts into the corner of two
surfaces and directs the light at a 30 degree
angle. You may install it so the light points up or
down. CabLED strip snaps securely into Angle
Channeling that runs the length of the installation.
Bridge Bracket
6401500205
Holds CabLED strip securely in place using two
screws.
NOTE: This bracket is NOT UL approved for USA
installations.
Channel Bracket
6401500105
Used in most applications. It installs easily with one
screw and is barely visible after CabLED strip is
snapped into place.
Channeling
6401402805
CabLED strip lies ush and snaps securely into
Channeling that runs the length of the installation.
Edge Bracket
6401500305
Use for ush mount installations such as along a
baseboard. Suitable for use in high trafc areas.
Garden Stake
6401403005
Use for outdoor ground installations. Holds the
CabLED above ground so it will not be submerged
in water and adjusts to direct the angle of
light from 0 to 135 degrees. May be used with
Channeling.
CabLED™ Component Overview
A choice of six types of mounting options are available.
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Mounting Options

Model Name/Number Description
4 Way Power Splitter
6401403905
Connects four CabLED strips to one power
supply. Install between power supply and four PS-
Link Connectors.
End Cap
6401400805
Used in ALL installations.
Protects end of CabLED strip that is not
connected to a connector.
I-Connector
6401400205
Connects two lengths of CabLED strips in a
straight line. Use to extend a length of CabLED
strip.
L-Connector
6401400605
Connects two CabLED strips at a right angle.
PS-Link Connector
6401400105
Used in ALL installations.
Connects CabLED strip to power supply.
T-Connector
6401401705
Connects three CabLED strips in a exible T shape.
U-Connector
6401400305
Connects two CabLED strips parallel to each other
for twice the brightness or a balance of warm and
cool colors.
CabLED™ Component Overview
A variety of connectors are designed for specic uses in different installations. Connectors are
used to attach sections of LED strip together at various angles and connect the strip to the power
supply. Of the available connectors, the PS-Link Connector and End Cap are required for every
installation. All connectors are rated IP65 for use indoors or outdoors.
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Connectors

Model Name/Number Description
X-Connector
6401401805
Connects four CabLED strips at exible right
angles.
2" Jumper Cable
6401402605
Connects two CabLED strips with a 2 inch (5cm)
exible cable.
4" Jumper Cable
6401400905
Connects two CabLED strips with a 4 inch (10cm)
exible cable.
6" Jumper Cable
6401400705
Connects two CabLED strips with a 6 inch (15cm)
exible cable.
12" Jumper Cable
6401401005
Connects two CabLED strips with a 12 inch (31cm)
exible cable.
24" Jumper Cable
6401401105
Connects two CabLED strips with a 24 inch (61cm)
exible cable.
40" Jumper Cable
6401402705
Connects two CabLED strips with a 40 inch (101cm)
exible cable.
CabLED™ Component Overview
20 cabled.optiled.com
Connectors (Continued)
IMPORTANT: The connectors consist of two parts, a top and bottom, which are
partially assembled at the factory. DO NOT push the connectors together before
you are ready to install.
!