Optimas SV 200 E User manual
Manual
Optimas Vacuum Device SV 200 E
2
1 Content:
1 Content
2
2
3
3.1
3.2
3.3
Compliancy
General
Correct operation
Overview and set up
Technical data
3
7
7
7
8
4
Safety
8
4.1 Safety notes 8
4.2
4.3
4.4
4.5
4.6
4.7
4.7.1
4.8
4.8.1
4.8.2
5
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
6
6.1
6.2
6.3
Safety identification
Definition professional/expert
Personal safety measures
Safety equipment
Accident prevention
Functions- and sight check
General
Safety during operation
General
Arbitrary conversions
Operation
General
Working safety advices
Lifting/lowering loads
Mounting of suction pad
Transport position / working position
Activating of device
Lifting of loads
Releasing of loads
Trouble shooting
Maintenance and Service
Maintenance schedule
Complete device examination
Maintenance verification
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9
9
9
9
10
10
10
10
10
11
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12
12
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14
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15
16
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2 Compliancy
Konformitätserklärung; Declaration of conformity; Déclaration de Conformité;
Certificato di conformita´norma CE; Declaración de conformidad
Denomination: Optimas Vacuum device SV 200 E
Hersteller: Optimas Maschinenfabrik GmbH
Manufacturer: Industriestr. 12
Fabricant: 26683 Saterland-Ramsloh
Costruttore: Optimas Maschinenfabrik GmbH
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Sign, information to person in charge:
Saterland-Ramsloh,
26.06.2014……………………………………………………………………………….
(F. Kleinemas, Managing Director)
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3 General
3.1 Correct operation:
•Device has to be operated only as described in this manual. Observe all safety rules and
determinations regarding declaration of conformity.
•Each other kind of operation is not intended and is prohibited.
•
All law security- and accident regulations have to be observed!
3.2 Overview and set up
Restraint
110 V plug
8
3.3
Technical data
4 Safety
4.1 Safety notes
Danger
Attention
Restraint
4.2 Safety identifications
Lifting capacity: 200 kg
Weight without
suc. pad and handles: 12,5 kg
Vacuum pump: 1400 W
Pressure at beginning: 0-175 mbar
Final pressure: -780 mbar
Electricity: 110 V
Noise level: 85 dB
Environment tempr.: -10 to 40 °C
Mortal danger!
Describes mortal danger and bad injuries.
Dangerous situation!
Describes dangerous situation which can cause bad injuries or
property damage.
Restraint!
Describes restraints. If not observed it can cause death, bad
injuries or property damages.
Danger of crushing hands.
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4.3 Definition professional/expert
Installations-, maintenance- and repairs can be done only by professionals or experts.
Professionals and experts need to have basic knowledge, as long as applicable to this
machine, on following fields:
•
Hydraulic
•
Pneumatic
•
Electrical engineering
•
Mechanics
4.4
Personal safety measures
Device shell be operated only by qualified and certified employees.
Each operator must read and understand operation manual including explained safety
regulations.
4.5 Safety Equipment
Safety equipment consists of: safety shoes, safety clothing and safety gloves.
4.6 Accident prevention
Secure working environment in regard of unwarranted persons specially as children.
Attention, at wet, freezed and dirty materials.
Attention at thunderstorms.
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4.7 Functions- and sight check
4.7.1 General
•
Device need to be checked before each use in regard to functions and condition!
•
Maintenance, lubrication and trouble shooting only in disused mode!
•
At safety catching defects device need to be repaired immediately. Only after proper
repair device can be used again!
•
Stop use of device immediately at cracks on supporting elements!
•
Operation manual of device has to be accessible always on job-sites.
•
Never remove machine label from device!
•
Illegible signs need to be renewed!
4.8 Safety during operation
4.8.1 General
•
Operation of device in near-ground only! Die Arbeit mit dem Gerät darf nur in
bodennahem Bereich erfolgen. Never pan device over persons!
•
In general it is prohibited to stay under hovered load. Mortal danger!!!
•
Never pull loads inclined.
•
Never exceed lifting capacities and nominal diameters of device.
•
Jerky lifting and lowering of the load caused e.g. by too fast driving with carrier
vehicle on rough terrain is PROHIBITED! Load could slip off.
4.8.2 Arbitrary conversions
Restraint
Arbitrary conversions on device or use of self-built instruments endanger body
and life and are strictly prohibited!
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5 Operation
5.1 General
Optimas Vacuum device SV 200 E is a vacuum lifting device. Which is designated for airtight
material.
5.2 Working safety advices
•Safety shoes, gloves and helmet.
•Never exceed maximum lifting capacity (200kg) of device and suction pad.
•Some suction pads to be mounted on vacuum device can reduce lifting capacity of SV200 E
device. Each suction pad is marked with its max. lifting capacity. Never exceed max. lifting
capacity.
•Before longer interruptions lower load to the ground.
•If possible, lower load immediately to the ground if vacuum level is lower than -0,4 bar.
•Stay never under suspended loads. Stay always outside of danger area.
•Never lift persons or animals with vacuum device.
•Operation only under perfect visibility on working area. Take care of persons in working area.
Never suspend load over persons and animals.
•Handles of device always need to be gripped during lifting process of elements.
•Never pull loads inclined.
•Never unsnap stucked elements with device.
•In case of power failure lower load immediately if possible and leave danger zone.
•Suck in and lift only suitable loads (check inherent stability and surface density).
•Take always care on manometer. No lifting at less than -0,6 bar. Lower load to the
ground immediately if needle of manometer is located in red zone under -0,6 bar.
•Disengage load only after placing completely and evenly on the ground.
Take care of fingers during disengaging, crushing hazard!!!
5.3 Lifting / lowering loads
Following operation steps need to be checked by a mechanic before putting into
operation by operating staff. Indicated defects need to be repaired before putting into
operation.
Attention!
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5.4 Mounting of suction pad
Choose correctly sized suction pad depending on weight of element to be lifted and mount suction pad
with 4 screws.
5.5 Transport position / working position
Remove locking pins on both handles. Adjust handles in wished working position and fix handles with
locking pins.
5.6 Activating of device
Turn „ON / OFF“ switch to „ON“.
5.7 Lifting of loads
Place device on clean and dry element to be lifted. Check if all locking pins are mounted correctly.
Load need to be lifted horizontally and with equal weight distribution.
Turn „ON / OFF“ switch to „ON“. As soon as vacuum level of -0,2 bar is reached, load can
be lifted.
5.8 Releasing of loads
Make sure that load is placed on solid ground.
To release load, open external air valve with lever on handle.
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5.9 Trouble shooting
Vacuum device SV 200 E need to be maintained and mounted only by qualified professionals,
mechanics or electricians. After repairs and maintenance works all in this manual described safety
regulations need to be checked.
Breakdown Cause Solution
Pump doesn’t rotate
Damaged fuse, damaged pump,
failure at electricity, damaged
power cable
Change fuse, check pump, power
cable and voltage
Pump rotates, but doesn’t
suck in
External air valve open, dust-
proof-grid jammed, rubber
sponge mounted incorrectly or
damaged
Check external air valve, clean dust-
proof-grid, mount rubber sponge
correctly respectively renew
Vacuum of -0,2 bar can’t
be reached
Elements are damaged or level of
air-permeability is too high,
rubber sponge mounted
incorrectly or damaged, damaged
vacuum manometer or leak
inside system
Elements are not designated for
device, mount rubber sponge
correctly respectively renew,
check/repair respectively renew
manometer
Vacuum level of -0,6 bar
is reached, but lifting not
possible
External air valve damaged. Repair / renew external air valve.
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6 Maintenance and service
Turn off device before any repair or maintenance work.
6.1 Maintenance schedule
Maintenance
Daily Weekly Monthly Each 6
weeks
Annually
Check manometer, external
air valve and power cable
X
Check dust-proof-grid
X
Check electric system and
cables
X
Check wear out of vacuum
pipes, couplings and other
damages
X
Check wear out of
supporting elements,
handles and locking pins
X
Check, clean renew if
necessary suction pad and
sponge rubber
X X
Check complete device
X
Check tightness
X X
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6.2 Complete device examination
Rubber sponge
Rubber sponge of suction pad need to be chcked and cleaned at least once per week. Damaged
rubber sponge need to be renewed immediately. Cleaning of device only with cold cleaning products.
Use cleaning products only which don’t damage rubber sponge!
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Maintenance verification
Warranty claims accepted only with advised and fulfilled maintenance works.
(In case of warranty claim, please add always copy of maintenance verivication)
Operator: _____________________
Device type:_____________________
Device
-
No.:_____________________
Article-No.:_____________________
Year of construction:
_______________________
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Maintenance verification
Warranty claims accepted only with advised and fulfilled maintenance works.
(In case of warranty claim, please add always copy of maintenance verivication)
Operator: _____________________
Device type:_____________________
Device
-
No.:_____________________
Article-No.:_____________________
Year of construction:
_______________________
18
Maintenance verification
Warranty claims accepted only with advised and fulfilled maintenance works.
(In case of warranty claim, please add always copy of maintenance verivication)
Operator: _____________________
Device type:_____________________
Device
-
No.:_____________________
Article-No.:_____________________
Year of construction:
_______________________
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