OPW 1DK-2100 EVR User manual

OPW Installation, Operation and Maintenance Manual, Page 5Executive Order VR-401-C
OPW Installation and Maintenance Instructions
OPW 1DK-2100 EVR Replacement Drain Valve !
IMPORTANT: Please read these warnings and use
the assembly instructions completely and carefully
before starting. Failure to do so may cause product
failure, or result in environmental contamination due
to liquid leakage into the soil, creating hazardous
spill conditions.
IMPORTANT: Check to make sure the unit is
intact and undamaged and all parts have been
supplied. Never substitute parts for those supplied.
Doing so may cause product failure and void
warranty.
WARNING-DANGER: Using electrically operated
equipment near gasoline or gasoline vapors may
result in a fire or explosion, causing personal injury
and property damage. Be sure that the working area
is free from such hazards, and always use proper
precautions.
NOTE: At all times when product is in the storage
tank keep the riser pipe capped, so the vapors
cannot escape into the environment.
The OPW 1DK is an optional drain valve
replacement kit for the OPW 1 Spill Container
Series. It is designed to return incidental spillage
of liquid back to the underground storage tank.
HOW TO INSTALL
1. Remove and discard existing drain valve and O-
ring.
2. Clean any dirt or debris from the sealing surface
where the new drain valve will be installed.
3. Apply any common grease or light oil to the new
supplied O-ring. Assemble the O-ring into the
spill container base.
4. Insert the 1DK into the spill container O-ring. Be
sure that the drain valve seats flush with the
floor of the spill container base.
5. The pull lever of the 1DK MUST be positioned
halfway between the riser pipe nipple and the
spill container bellows. Rotate the drain valve
until that position is attained.
6. Secure the 1DK by installing the provided
retaining clips and nuts. Tighten the nuts to a
torque of 11.5!ft(lbs!min.!to!13.5!ft(lbs!max.!!
7. The drain valve is now installed and ready for
testing.
HOW TO TEST
Upon preliminary installation perform the California
Test Procedures TP-201.1C or equivalent. These
Test Procedures will check the seals between the
drain valve, nipple and rotatable adaptor. To test the
spill containers base and bellows fill the container
with water. A drop in the water level of 1/16” or
more after one hour means that a leak exists. To
determine where the leak is, look for a steady
stream of bubbles coming from one of the joints.
NOTE: Do not drain the water into the UST after the
test is complete. Water must be disposed of per
local requirements for hazardous waste.
If a leak is observed in the Test Procedure, check to
see that the drain-valve poppet is sealing properly.
To do this, lift up the drain-valve pull chain several
times to actuate the poppet. This will ensure that
the drain-valve poppet is seating properly. If this
doesn’t correct the leak remove the 1DK valve and
inspect the O-ring for nicks or tears, replace if
needed; also clean the sealing surfaces of the spill-
container base that the 1DK valve and O-ring are
installed into. Reinstall 1DK valve and repeat test.
If spill container passes the Test Procedure but does
not hold water then there is a leak in the bucket and
it will need to be replaced.
Alternative Construction
1. Figure 1#
Screen Material:
Polypropylene/Stainless
Steel
or
Stainless Steel/Stainless
Steel
2.
Screen
O-ring !

OPW Installation, Operation and Maintenance Manual, Page 6Executive Order VR-401-C
1DK-2100 EVR Replacement Drain Valve Performance Specifications:
This Spill Container drain valve has been
manufactured and tested to the following California
specifications: Leak Rate to be less than or equal to
0.17 CFH @ 2.0" W.C.
Operation and Maintenance:
To open, pull drain valve chain up and hold open
until liquid is drained. To close, release chain.
Annually:
Inspect and clean the interior of the spill container
and drain valve screen. Remove accumulated dirt
and grit. Test the drain valve using CARB
procedure TP-201.1C or TP-201.1D. If the drain
valve passes testing no further maintenance is
required. If the drain valve fails testing, remove the
valve, soak in water and use high-pressure air, if
needed, to clean. Reinstall the drain valve to its
proper position and test the valve with CARB
procedure TP-201.1C or TP-201.1D.
Important: Leave these instructions with the
Station Operator.
NOTICE:
OPW products must be used in compliance with
applicable federal, state, and local laws and
regulations. Product selection should be based on
physical specifications and limitations and
compatibility with the environment and material to be
handled. OPW makes no warranty of fitness for a
particular use. All illustrations and specifications in
this literature are based on the latest production
information available at the time of publication.
Prices, materials, and specification are subject to
change at any time, and models may be
discontinued at any time, in either case, without
notice or obligation.
Standard Product Warranty
OPW warrants that products sold by it are free
from defects in materials and workmanship for a
period of one year from the date of manufacture by
OPW (ECO products two years from date of
manufacture.) Proof of purchase may be required.
As the exclusive remedy under this limited warranty,
OPWwill,at its sole discretion, repair, replace, or
issue credit for future orders for any product that
may prove defective within the one-year date of
manufacture period (repairs, replacements, or
credits may be subject to prorated warranty for
remainder of the original warranty period, complete
proper warranty claim documentation required.)
This warranty shall not apply to any product that has
been altered in any way, which has been repaired by
any party other than a service representative
authorized by OPW, or when failure is due to
misuse, or improper installation or maintenance.
OPW shall have no liability whatsoever for special,
incidental or consequential damages to any party,
and shall have no liability for the cost of labor,
freight, excavation, cleanup, downtime, removal,
reinstallation, loss of profit, or any other cost or
charges.
For any product certified to California 2001
standards, OPW warrants that productssold by it
are free from defects in material and workmanship
for a period of one year from date of manufacture or
one year from date of registration of installation not
to exceed 15 months from date of manufacture by
OPW.
THIS WARRANTY IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, AND
SPECIFICALLY THE WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE. THERE ARE NO
WARRANTIES WHICH EXTEND BEYOND THE
DESCRIPTION ON THE FACE HEREOF.
P.O. Box 405003 * Cincinnati, Ohio 45240-5003
1-800-422-2525 Domestically
513-870-3315 Internationally
www.opw-fc.com
Copyright, 2003–OPW Fueling Components Inc., Cincinnati, OH
Printed in U.S.A. p/n H11471PA –9/03