Orban OPTIMOD 6300 User manual

Operating Manual
OPTIMOD
6300
Digital Multipurpose Audio Processor
Version 2.3 Software

IMPORTANT NOTE: Refer to the unit’s rear panel for your Model Number.
Model Number: Description:
6300 OPTIMOD 6300 audio processor for digital audio
transmission channels. Digital I/O, Protection Struc-
ture, 2-band Structure with CBS Loudness Controller,
5-band Structure. 85-250V operation at 50-60 Hz via
universal switching power supply. Switchable to flat,
50µs or 75µs preemphasis.
MANUAL:
Part Number: Description:
96119.200.01 6300 Operating Manual
CAUTION: TO REDUCE THE RISK OF ELECTRICAL SHOCK, DO NOT REMOVE COVER (OR BACK).
NO USER SERVICEABLE PARTS INSIDE. REFER SERVICING TO QUALIFIED SERVICE PERSONNEL.
WARNING: TO REDUCE THE RISK OF FIRE OR ELECTRICAL SHOCK,
DO NOT EXPOSE THIS APPLIANCE TO RAIN OR MOISTURE.
This symbol, wherever it appears, alerts you to
the presence of uninsulated dangerous voltage
inside the enclosure voltage that may be
sufficient to constitute a risk of shock.
This symbol, wherever it appears, alerts you to important
operating and maintenance instructions in the accompa-
nying literature. Read the manual.
In accordance to the WEEE (waste electrical and electronic equipment) direc-
tive of the European Parliament, this product must not be discarded into the
municipal waste stream in any of the Member States. This product may be
sent back to your Orban dealer at end of life where it will be reused or recycled
at no cost to you.
If this product is discarded into an approved municipal WEEE collection site or
turned over to an approved WEEE recycler at end of life, your Orban dealer
must be notified and supplied with model, serial number and the name and
location of site/facility.
Please contact your Orban dealer for further assistance.
www.orban.com

IMPORTANT SAFETY INSTRUCTIONS
All the safety and operating instructions should be read before the appliance is operated.
Retain Instructions: The safety and operation instructions should be retained for future reference.
Heed Warnings: All warnings on the appliance and in the operating instructions should be adhered to.
Follow Instructions: All operation and user instructions should be followed.
Water and Moisture: The appliance should not be used near water (e.g., near a bathtub, washbowl, kitchen sink, laundry tub, in a wet base-
ment, or near a swimming pool, etc.).
Ventilation: The appliance should be situated so that its location or position does not interfere with its proper ventilation. For example, the appli-
ance should not be situated on a bed, sofa, rug, or similar surface that may block the ventilation openings; or, placed in a built-in installation, such as a
bookcase or cabinet that may impede the flow of air through the ventilation openings.
Heat: The appliance should be situated away from heat sources such as radiators, heat registers, stoves, or other appliances (including amplifiers)
that produce heat.
Power Sources: The appliance should be connected to a power supply only of the type described in the operating instructions or as marked on
the appliance.
Grounding or Polarization: Precautions should be taken so that the grounding or polarization means of an appliance is not defeated.
Power-Cord Protection: Power-supply cords should be routed so that they are not likely to be walked on or pinched by items placed upon or
against them, paying particular attention to cords at plugs, convenience receptacles, and the point where they exit from the appliance.
Cleaning: The appliance should be cleaned only as recommended by the manufacturer.
Non-Use Periods: The power cord of the appliance should be unplugged from the outlet when left unused for a long period of time.
Object and Liquid Entry: Care should be taken so that objects do not fall and liquids are not spilled into the enclosure through openings.
Damage Requiring Service: The appliance should be serviced by qualified service personnel when: The power supply cord or the plug has
been damaged; or Objects have fallen, or liquid has been spilled into the appliance; or The appliance has been exposed to rain; or The appliance
does not appear to operate normally or exhibits a marked change in performance; or The appliance has been dropped, or the enclosure damaged.
Servicing: The user should not attempt to service the appliance beyond that described in the operating instructions. All other servicing should be
referred to qualified service personnel.
The Appliance should be used only with a cart or stand that is recommended by the manufacturer.
Safety Instructions (European)
Notice For U.K. Customers If Your Unit Is Equipped With A Power Cord.
WARNING: THIS APPLIANCE MUST BE EARTHED.
The cores in the mains lead are coloured in accordance with the following code:
GREEN and YELLOW - Earth BLUE - Neutral BROWN - Live
As colours of the cores in the mains lead of this appliance may not correspond with the coloured markings identifying the terminals in your plug, pro-
ceed as follows:
The core which is coloured green and yellow must be connected to the terminal in the plug marked with the letter E, or with the earth symbol, or col-
oured green, or green and yellow.
The core which is coloured blue must be connected to the terminal marked N or coloured black.
The core which is coloured brown must be connected to the terminal marked L or coloured red.
The power cord is terminated in a CEE7 / 7 plug (Continental Europe). The green / yellow wire is connected directly to the unit's chassis. If you need to
change the plug and if you are qualified to do so, refer to the table below.
WARNING: If the ground is defeated, certain fault conditions in the unit or in the system to which it is connected can result in full line voltage between
chassis and earth ground. Severe injury or death can then result if the chassis and earth ground are touched simultaneously.
Conductor WIRE COLOR
Normal Alt
L LIVE BROWN BLACK
N NEUTRAL BLUE WHITE
E EARTH GND GREEN-YELLOW GREEN
AC Power Cord Color Coding

Safety Instructions (German)
Gerät nur an der am Leistungsschild vermerkten Spannung und Stromart betreiben.
Sicherungen nur durch solche, gleicher Stromstärke und gleichen Abschaltverhaltens ersetzen. Sicherungen nie überbrücken.
Jedwede Beschädigung des Netzkabels vermeiden. Netzkabel nicht knicken oder quetschen. Beim Abziehen des Netzkabels den
Stecker und nicht das Kabel enfassen. Beschädigte Netzkabel sofort auswechseln.
Gerät und Netzkabel keinen übertriebenen mechanischen Beaspruchungen aussetzen.
Um Berührung gefährlicher elektrischer Spannungen zu vermeiden, darf das Gerät nicht geöffnet werden. Im Fall von Betriebsstörun-
gen darf das Gerät nur Von befugten Servicestellen instandgesetzt werden. Im Gerät befinden sich keine, durch den Benutzer
reparierbare Teile.
Zur Vermeidung von elektrischen Schlägen und Feuer ist das Gerät vor Nässe zu schützen. Eindringen von Feuchtigkeit und
Flüssigkeiten in das Gerät vermeiden.
Bei Betriebsstörungen bzw. nach Eindringen von Flüssigkeiten oder anderen Gegenständen, das Gerät sofort vom Netz trennen und
eine qualifizierte Servicestelle kontaktieren.
Safety Instructions (French)
On s'assurera toujours que la tension et la nature du courant utilisé correspondent bien à ceux indiqués sur la plaque de l'appareil.
N'utiliser que des fusibles de même intensité et du même principe de mise hors circuit que les fusibles d'origine. Ne jamais
shunter les fusibles.
Eviter tout ce qui risque d'endommager le câble seceur. On ne devra ni le plier, ni l'aplatir. Lorsqu'on débranche l'appareil,
tirer la fiche et non le câble. Si un câble est endommagé, le remplacer immédiatement.
Ne jamais exposer l'appareil ou le câble ä une contrainte mécanique excessive.
Pour éviter tout contact averc une tension électrique dangereuse, on n'oouvrira jamais l'appareil. En cas de dysfonctionnement,
l'appareil ne peut être réparé que dans un atelier autorisé. Aucun élément de cet appareil ne peut être réparé par l'utilisateur.
Pour éviter les risques de décharge électrique et d'incendie, protéger l'appareil de l'humidité. Eviter toute pénétration
d'humidité ou fr liquide dans l'appareil.
En cas de dysfonctionnement ou si un liquide ou tout autre objet a pénétré dans l'appareil couper aussitôt l'appareil
de son alimentation et s'adresser à un point de service aprésvente autorisé.
Safety Instructions (Spanish)
Hacer funcionar el aparato sólo con la tensión y clase de corriente señaladas en la placa indicadora de características.
Reemplazar los fusibles sólo por otros de la misma intensidad de corriente y sistema de desconexión. No poner nunca los fusibles en
puente.
Proteger el cable de alimentación contra toda clase de daños. No doblar o apretar el cable. Al desenchufar, asir el enchufe y no el
cable. Sustituir inmediatamente cables dañados.
No someter el aparato y el cable de alimentación a esfuerzo mecánico excesivo.
Para evitar el contacto con tensiones eléctricas peligrosas, el aparato no debe abrirse. En caso de producirse fallos de funcionamiento,
debe ser reparado sólo por talleres de servicio autorizados. En el aparato no se encuentra ninguna pieza que pudiera ser reparada por
el usuario.
Para evitar descargas eléctricas e incendios, el aparato debe protegerse contra la humedad, impidiendo que penetren ésta o líquidos
en el mismo.
En caso de producirse fallas de funcionamiento como consecuencia de la penetración de líquidos u otros objetos en el aparato,
hay que desconectarlo inmediatamente de la red y ponerse en contacto con un taller de servicio autorizado.
Safety Instructions (Italian)
Far funzionare l'apparecchio solo con la tensione e il tipo di corrente indicati sulla targa riportante i dati sulle prestazioni.
Sostituire i dispositivi di protezione (valvole, fusibili ecc.) solo con dispositivi aventi lo stesso amperaggio e lo stesso comportamento
di interruzione. Non cavallottare mai i dispositivi di protezione.
Evitare qualsiasi danno al cavo di collegamento alla rete. Non piegare o schiacciare il cavo. Per staccare il cavo, tirare la presa e mai
il cavo. Sostituire subito i cavi danneggiati.
Non esporre l'apparecchio e il cavo ad esagerate sollecitazioni meccaniche.
Per evitare il contatto con le tensioni elettriche pericolose, l'apparecchio non deve venir aperto. In caso di anomalie di funzionamento
l'apparecchio deve venir riparato solo da centri di servizio autorizzati. Nell'apparecchio non si trovano parti che possano essere riparate
dall'utente.
Per evitare scosse elettriche o incendi, l'apparecchio va protetto dall'umidità. Evitare che umidità o liquidi entrino nell'apparecchio.
In caso di anomalie di funzionamento rispettivamente dopo la penetrazione di liquidi o oggetti nell'apparecchio, staccare immediatamente
l'apparecchio dalla rete e contattare un centro di servizio qualificato.

PLEASE READ BEFORE PROCEEDING!
Manual
The Operating Manual contains instructions to verify the proper operation of this unit and initialization of certain options.
You will find these operations are most conveniently performed on the bench before you install the unit in the rack.
Please review the Manual, especially the installation section, before unpacking the unit.
Trial Period Precautions
If your unit has been provided on a trial basis:
You should observe the following precautions to avoid reconditioning charges in case you later wish to return the unit to
your dealer.
(1) Note the packing technique and save all packing materials. It is not wise to ship in other than the factory carton. (Re-
placements cost $35.00).
(2) Avoid scratching the paint or plating. Set the unit on soft, clean surfaces.
(3) Do not cut the grounding pin from the line cord.
(4) Use care and proper tools in removing and tightening screws to avoid burring the heads.
(5) Use the nylon-washered rack screws supplied, if possible, to avoid damaging the panel. Support the unit when tighten-
ing the screws so that the threads do not scrape the paint inside the slotted holes.
Packing
When you pack the unit for shipping:
(1) Tighten all screws on any barrier strip(s) so the screws do not fall out from vibration.
(2) Wrap the unit in its original plastic bag to avoid abrading the paint.
(3) Seal the inner and outer cartons with tape.
If you are returning the unit permanently (for credit), be sure to enclose:
The Manual(s)
The Registration / Warranty Card
The Line Cord
All Miscellaneous Hardware (including the Rack Screws and Keys)
The Extender Card (if applicable)
The Monitor Rolloff Filter(s) (OPTIMOD-AM only)
The COAX Connecting Cable (OPTIMOD 6300 and OPTIMOD 6300 only)
Your dealer may charge you for any missing items.
If you are returning a unit for repair, do not enclose any of the above items.
Further advice on proper packing and shipping is included in the Manual (see Table of Contents).
Trouble
If you have problems with installation or operation:
(1) Check everything you have done so far against the instructions in the Manual. The information contained therein is
based on our years of experience with OPTIMOD and broadcast stations.
(2) Check the other sections of the Manual (consult the Table of Contents and Index) to see if there might be some sug-
gestions regarding your problem.
(3) After reading the section on Factory Assistance, you may call Orban Customer Service for advice during normal Cali-
fornia business hours. The number is (1) 510 / 351-3500.

WARNING
This equipment generates, uses, and can radiate radio-frequency energy. If it is not installed
and used as directed by this manual, it may cause interference to radio communication. This
equipment complies with the limits for a Class A computing device, as specified by FCC
Rules, Part 15, subject J, which are designed to provide reasonable protection against such
interference when this type of equipment is operated in a commercial environment. Operation
of this equipment in a residential area is likely to cause interference. If it does, the user will be
required to eliminate the interference at the user’s expense.
WARNING
This digital apparatus does not exceed the Class A limits for radio noise emissions from digi-
tal apparatus set out in the radio Interference Regulations of the Canadian Department of
Communications. (Le present appareil numerique n’emet pas de bruits radioelectriques de-
passant les limites applicables aux appareils numeriques [de las class A] prescrites dans le
Reglement sur le brouillage radioelectrique edicte par le ministere des Communications du
Canada.)
IMPORTANT
Perform the installation under static control conditions. Simply walking across a rug can gen-
erate a static charge of 20,000 volts. This is the spark or shock you may have felt when
touching a doorknob or some other conductive surface. A much smaller static discharge is
likely to destroy one or more of the CMOS semiconductors employed in OPTIMOD 6300.
Static damage will not be covered under warranty.
There are many common sources of static. Most involve some type of friction between two
dissimilar materials. Some examples are combing your hair, sliding across a seat cover or
rolling a cart across the floor. Since the threshold of human perception for a static discharge
is 3000 volts, you will not even notice many damaging discharges.
Basic damage prevention consists of minimizing generation, discharging any accumulated
static charge on your body or workstation, and preventing that discharge from being sent to or
through an electronic component. You should use a static grounding strap (grounded through
a protective resistor) and a static safe workbench with a conductive surface. This will prevent
any buildup or damaging static.
U.S. patents protect OPTIMOD 6300.
Orban and Optimod are registered trademarks.
All trademarks are property of their respective companies.
This manual is part number 96119.201.01. Published October 2014.
© Copyright Orban
8350 East Evans Suite C4, Scottsdale, AZ 85260 USA
Phone: [phone]; Fax: [phone]; E-Mail: [e-mail]; Site: www.orban.com

Operating Manual
OPTIMOD
6300
Digital Multipurpose Audio Processor
Version 2.3 Software

Table of Contents
Index.........................................................................................................................0-8
Section 1 Introduction
.........................................................................................................................................1-1
CRUCIAL INFORMATION FOR VIDEO APPLICATIONS—PLEASE READ!........................................1-1
Figure 1-1: Simplified Block Diagram of Dialnorm Control ........................................... 1-2
USING THIS MANUAL ........................................................................................................1-3
THE OPTIMOD 6300 DIGITAL AUDIO PROCESSOR..............................................................1-3
User-Friendly Interface............................................................................................1-4
Absolute Control of Loudness and Peak Modulation...........................................1-4
Flexible Configuration ............................................................................................1-5
Adaptability through Multiple Audio Processing Structures ...............................1-6
Controllable .............................................................................................................1-7
PRESETS IN OPTIMOD 6300 ............................................................................................1-8
Factory Presets .........................................................................................................1-8
User Presets..............................................................................................................1-8
INPUT/OUTPUT CONFIGURATION ........................................................................................1-9
Digital AES3 Left/Right Input/Outputs...................................................................1-9
Analog Left/Right Input/Output...........................................................................1-10
Remote Control Interface .....................................................................................1-10
Computer Interface ...............................................................................................1-11
RS-232 Serial Port ........................................................................................................... 1-11
RJ45 Ethernet Connector ............................................................................................... 1-11
LOCATION OF OPTIMOD 6300 ......................................................................................1-11
At the transmitter is best ............................................................................................... 1-11
Where access to the transmitter is not possible ........................................................... 1-12
OPTIMOD 6300 at the transmitter: gain control before the STL ................................. 1-12
USING OPTIMOD 6300 AS A STUDIO LEVEL CONTROLLER .................................................1-13
STUDIO-TRANSMITTER LINK.............................................................................................1-15
Transmission from Studio to Transmitter.............................................................1-15
Digital links..................................................................................................................... 1-15
Microwave STLs .............................................................................................................. 1-17
Analog landline (PTT/post office line)........................................................................... 1-17
USING LOSSY DATA REDUCTION IN THE AUDIO CHAIN BEFORE THE 6300..............................1-18
INTERFACING TO THE TRANSMITTER ..................................................................................1-18
Sync Input ....................................................................................................................... 1-18
AES User Bits...................................................................................................................1-19
Sample Rate and Audio Bandwidth .............................................................................. 1-19
Subframe Delay .............................................................................................................. 1-19
ABOUT TRANSMISSION LEVELS AND METERING ..................................................................1-20
Meters ....................................................................................................................1-20
Studio Line-up Levels and Headroom ..................................................................1-20
Figure 1-2: Absolute Peak Level, VU and PPM Reading ............................................... 1-21
Transmission Levels................................................................................................1-21
LINE-UP FACILITIES .........................................................................................................1-21
Metering of Levels and Subjective Loudness ......................................................1-21
Test Modes .............................................................................................................1-25
Calibrated Bypass Test Mode......................................................................................... 1-25
Calibrated Line-up Tones............................................................................................... 1-25
SETTING OUTPUT/MODULATION LEVELS ............................................................................1-25

MONITORING ON LOUDSPEAKERS AND HEADPHONES..........................................................1-26
STREAMING AND NETCASTING APPLICATIONS .....................................................................1-27
Using OPTIMOD 6300 in Streaming Applications .........................................................1-27
Loudness..........................................................................................................................1-27
Choosing your Encoder ..................................................................................................1-27
EAS TEST......................................................................................................................1-28
PC CONTROL AND SECURITY PASSCODE.............................................................................1-29
WARRANTY,USER FEEDBACK...........................................................................................1-29
User Feedback........................................................................................................1-29
LIMITED WARRANTY.............................................................................................1-29
INTERNATIONAL WARRANTY ...............................................................................1-30
EXTENDED WARRANTY ........................................................................................1-30
Section 2 Installation
.........................................................................................................................................2-1
INSTALLING THE 6300.......................................................................................................2-1
Figure 2-1: AC Line Cord Wire Standard).........................................................................2-2
Figure 2-2: Wiring the 25-pin Remote Interface Connector...........................................2-3
6300 REAR PANEL ...........................................................................................................2-4
INPUT AND OUTPUT CONNECTIONS.....................................................................................2-5
Cable.........................................................................................................................2-5
Connectors ...............................................................................................................2-5
Analog Audio Input.................................................................................................2-6
Analog Audio Output .............................................................................................2-6
AES3 Digital Input and Output...............................................................................2-7
Wordclock / AES11id Sync Input .............................................................................2-7
Grounding................................................................................................................2-8
Power Ground..........................................................................................................2-8
Circuit Ground .........................................................................................................2-8
STUDIO LEVEL CONTROLLER INSTALLATION (OPTIONAL) .........................................................2-9
If you are using Orban 8200ST Studio Level Controller........................................2-9
Figure 2-3: 8200ST Jumper Settings (*Factory Configuration) .....................................2-10
QUICK SETUP.................................................................................................................2-12
ANALOG AND DIGITAL I/O SETUP.....................................................................................2-20
AUTOMATION USING THE 6300’S INTERNAL CLOCK............................................................2-39
SECURITY AND PASSCODE PROGRAMMING.........................................................................2-41
To Create a Passcode: ............................................................................................2-42
To Edit a Passcode:.................................................................................................2-42
To Delete a Passcode: ............................................................................................2-43
To Lock the Front Panel Immediately:..................................................................2-43
To Program local lockout: .....................................................................................2-43
To Unlock the Front Panel: ...................................................................................2-43
Dial-up Networking and the Passcode.................................................................2-44
If You Have Forgotten Your Passcode..................................................................2-44
REMOTE CONTROL INTERFACE PROGRAMMING ..................................................................2-45
NETWORKING AND REMOTE CONTROL..............................................................................2-46
SYNCHRONIZING OPTIMOD TO A NETWORK TIME SERVER....................................................2-48
INSTALLING 6300 PC REMOTE CONTROL SOFTWARE ..........................................................2-51
Installing the Necessary Windows Services..........................................................2-52
Check Hardware Requirements ............................................................................2-52
Running the Orban Installer Program..................................................................2-53
Setting Up Ethernet, LAN, and VPN Connections ...............................................2-54

Conclusion..............................................................................................................2-54
APPENDIX:SETTING UP SERIAL COMMUNICATIONS .............................................................2-55
Preparing for Communication through Null Modem Cable ..............................2-55
Connecting Using Windows 2000 Direct Serial Connection:..............................2-55
Connecting Using Windows XP Direct Serial Connection ..................................2-60
Connecting Using Windows 7 Direct Serial Connection:....................................2-65
Preparing for Communication through Modems ...............................................2-75
Connecting Using Windows 2000 Modem Connection ......................................2-75
Connecting using Windows XP Modem Connection ..........................................2-81
UPDATING YOUR 6300’S SOFTWARE.................................................................................2-86
Section 3 Operation
.........................................................................................................................................3-1
6300 FRONT PANEL .........................................................................................................3-1
INTRODUCTION TO PROCESSING..........................................................................................3-4
Some Audio Processing Concepts.................................................................................... 3-4
Distortion in Processing ................................................................................................... 3-4
Loudness and Distortion .................................................................................................. 3-5
Processing for Low Bit Rate Codecs................................................................................. 3-5
Speech/Music Detector..................................................................................................... 3-6
Optimod 6300 in Radio-Oriented Applications: From Bach to Rock ...................3-6
Sound-for-Picture Applications: Controlling Dynamic Range ..............................3-7
ABOUT THE 6300’S SIGNAL PROCESSING FEATURES ..............................................................3-8
Signal Flow...............................................................................................................3-8
BS.1770 Safety Limiter.................................................................................................... 3-13
2-band Purist Processing .......................................................................................3-14
Input/output Delay................................................................................................3-14
CUSTOMIZING THE 6300’S SOUND ...................................................................................3-15
Basic Modify...........................................................................................................3-15
Full Modify .............................................................................................................3-16
Advanced Modify ..................................................................................................3-16
Gain Reduction Metering .....................................................................................3-17
Setting Preset Loudness Correctly in Dolby Digital Transmissions.....................3-17
To Create or Save a User Preset............................................................................3-19
ABOUT THE PROCESSING STRUCTURES...............................................................................3-20
FACTORY PROGRAMMING PRESETS ...................................................................................3-22
Protection and AGC Presets..................................................................................3-23
Table 3-1: Protection and AGC Presets.......................................................................... 3-24
Radio-Style Presets ................................................................................................3-25
Table 3-2: Radio-Style Presets ........................................................................................ 3-26
Table 3-3: Factory Programming Presets (Sound-for-picture)...................................... 3-31
Sound-for-Picture Presets......................................................................................3-31
EQUALIZER CONTROLS ....................................................................................................3-34
Table 3-4: 5-band Equalization Controls....................................................................... 3-35
Table 3-5: Stereo Enhancer Controls ............................................................................. 3-39
STEREO ENHANCER CONTROLS .........................................................................................3-39
AGC CONTROLS ............................................................................................................3-40
Table 3-6: AGC Controls................................................................................................. 3-41
Advanced AGC Controls........................................................................................3-43
Table 3-7: Distortion Control Adjustments ................................................................... 3-45
DISTORTION CONTROL ....................................................................................................3-46
Figure 3-1: Bass Clipper Input/Output Transfer Curves as Bass Clip Shape Control is

Varied from 0.0 (Hard) to 10.0 (Soft) ............................................................................. 3-46
THE 2-BAND STRUCTURE .................................................................................................3-47
Customizing the Settings ......................................................................................3-48
The 2-band Structure’s Full and Advanced Setup Controls ................................3-48
Table 3-8: 2-band Controls .............................................................................................3-49
Advanced 2-band Controls ...................................................................................3-52
Figure 3-2: Output level in dB (y) for a given input level in dB (x) at various settings of
the KNEE and RATIO control ............................................................................................3-53
THE 5-BAND STRUCTURE .................................................................................................3-55
Putting the 5-band Structure on the Air .............................................................3-55
Customizing the Settings ......................................................................................3-56
The 5-band Structure’s Full and Advanced Setup Controls ................................3-56
Table 3-9: Multiband Controls .......................................................................................3-57
Table 3-10: MB Attack / Release Controls...................................................................... 3-59
Table 3-11: MB Band Mix Controls................................................................................. 3-60
Advanced 5-band Controls ...................................................................................3-61
TEST MODES .................................................................................................................3-63
Table 3-12: Test Modes................................................................................................... 3-63
USING THE 6300 PC REMOTE CONTROL SOFTWARE ...........................................................3-64
To set up a new connection:.................................................................................3-64
To initiate communication: ...................................................................................3-65
To modify a control setting:..................................................................................3-66
To recall a preset:...................................................................................................3-66
To save a user preset you have created: ..............................................................3-66
To back up User Presets, system files, and automation files onto your computer’s
hard drive:..............................................................................................................3-67
To restore archived presets, system files, and automation files:........................3-68
To modify INPUT/OUTPUT and SYSTEM SETUP:............................................................3-69
To modify AUTOMATION: .........................................................................................3-69
To group multiple 6300s: ......................................................................................3-69
Navigation Using the Keyboard ...........................................................................3-69
To Quit the Program..............................................................................................3-70
About Aliases created by Optimod 6300 PC Remote Software .........................3-70
Multiple Installations of Optimod 6300 PC Remote ...........................................3-70
USING THE 6300 FOR PRODUCTION AND MASTERING .........................................................3-72
APPENDIX A: USING THE ITU BS.1770 AND CBS LOUDNESS METERS TO MEASURE LOUDNESS
CONTROLLER PERFORMANCE ...........................................................................................3-79
ITU-R BS.1770 ..................................................................................................................3-79
CBS Loudness Meter .......................................................................................................3-79
Comparing the Meters....................................................................................................3-80
Figure 3-3: Unprocessed Input— Peak Output of the BS.1770 and CBS Loudness
Meters in each 10-second Interval as a Function of Time............................................. 3-81
Figure 3-4: Unprocessed Input— Histograms sorting loudness measurements into 0.25
dB bins.............................................................................................................................3-81
Figure 3-5: Loudness-Controlled Audio— Peak Output of the CBS and BS.1770
Loudness Meters in each 10-second Interval vs. Time................................................... 3-82
Figure 3-6: Loudness-Controlled Audio— Histograms sorting loudness measurements
into 0.25 dB bins .............................................................................................................3-82
Test Setup........................................................................................................................3-83
Results..............................................................................................................................3-84
Problems with Low Peak-to-RMS Ratio Material ..........................................................3-85
Studies indicating that BS.1770 is inaccurate at very low frequencies ........................3-86

Discussion and Conclusions............................................................................................ 3-88
Section 4 Maintenance
.........................................................................................................................................4-1
ROUTINE MAINTENANCE ...................................................................................................4-1
SUBASSEMBLY REMOVAL AND REPLACEMENT.......................................................................4-2
FIELD AUDIT OF PERFORMANCE..........................................................................................4-6
Table 4-1: Typical Power Supply Voltages and AC Ripple.............................................. 4-8
Section 5 Troubleshooting
.........................................................................................................................................5-1
PROBLEMS AND POTENTIAL SOLUTIONS...............................................................................5-1
RFI, Hum, Clicks, or Buzzes............................................................................................... 5-1
Poor Peak Modulation Control........................................................................................ 5-1
Audible Distortion............................................................................................................ 5-2
Audible Noise ...................................................................................................................5-2
Gain pumping when high frequency energy is present................................................. 5-3
Shrill, Harsh Sound ........................................................................................................... 5-3
Dull Sound ........................................................................................................................ 5-3
Excessive Sibilance (“ess” sounds) ................................................................................... 5-4
System Will Not Pass Line-Up Tones at 100% Modulation ............................................ 5-4
System Will Not Pass Emergency Alert System (“EAS” USA Standard) Tones at the
Legally Required Modulation Level ................................................................................ 5-4
System Receiving 6300’s Digital Output Will Not Lock .................................................. 5-4
AES Channel Status Bits Will Not Set the 6300 to Stereo or Dual-Mono Mode............ 5-4
Equipment Receiving the 6300’s AES Output Changes Operation Mode Unexpectedly 5-
4
Loudness Does Not Change When your adjust the Output Level Control.................... 5-4
Sound is Unexpectedly Quiet........................................................................................... 5-5
General Dissatisfaction with Subjective Sound Quality.................................................. 5-5
Security Passcode Lost (When Unit is Locked Out) ......................................................... 5-5
Problems Specific to Sound for Picture Applications............................................5-5
Dialog is muffled.............................................................................................................. 5-5
Transient loudness events (like esses in speech) sound obtrusively loud...................... 5-5
Commercials too loud in sound for picture applications ............................................... 5-6
Commercials too quiet..................................................................................................... 5-6
Loudness incorrect compared to other Dolby Digital Transmissions............................. 5-6
A BS.1770 loudness meter indicates higher loudness than expected with some program
material............................................................................................................................. 5-7
CBS Loudness Controller reduces transient punch of programming............................. 5-7
Unexpected gain pumping .............................................................................................. 5-7
Connection Issues between the 6300 and a PC, Modem, or Network ................5-8
Troubleshooting Connections.................................................................................5-8
You Cannot Access the Internet After Making a Direct or Modem Connection to
the 6300: ..................................................................................................................5-9
OS-SPECIFIC TROUBLESHOOTING ADVICE ............................................................................5-9
Troubleshooting Windows 2000 Direct Connect:..................................................5-9
Troubleshooting Windows 2000 Modem Connect:.............................................5-11
Troubleshooting Windows XP Direct Connect: ...................................................5-12
Troubleshooting Windows XP Modem Connect: ................................................5-13

TROUBLESHOOTING IC OPAMPS .......................................................................................5-14
TECHNICAL SUPPORT.......................................................................................................5-14
FACTORY SERVICE...........................................................................................................5-14
SHIPPING INSTRUCTIONS ..................................................................................................5-15
Section 6 Technical Data
.........................................................................................................................................6-1
SPECIFICATIONS ................................................................................................................6-1
Performance.............................................................................................................6-1
Installation ...............................................................................................................6-2
CIRCUIT DESCRIPTION........................................................................................................6-5
Overview ..................................................................................................................6-5
Control Circuits ........................................................................................................6-5
User Control Interface and LCD Display Circuits ...................................................6-6
Input Circuits............................................................................................................6-8
Output Circuits.........................................................................................................6-9
DSP Circuit..............................................................................................................6-10
Power Supply .........................................................................................................6-11
ABBREVIATIONS .............................................................................................................6-11
PARTS LIST.....................................................................................................................6-14
Obtaining Spare Parts ...........................................................................................6-14
Control Board ........................................................................................................6-14
Combined Input/Output and DSP (I/O+DSP) Board.............................................6-16
Display Board (Front) ............................................................................................6-19
Display Board (Back)..............................................................................................6-20
SCHEMATICS AND PARTS LOCATOR DRAWINGS ...................................................................6-20
Function Description Drawing Page
Chassis Circuit Board Locator and Basic In-
terconnections
Top view
(not to scale)
6-23
Control board
Control microprocessor. Services
front panel, serial port, Ethernet,
and DSP+I/O board.
Contains:
Parts Locator
Drawing
6-24
General Purpose bus, address de-
coder, DSP, and I/O interface
Schematic 1 of 5 6-25
Memory and clock generation Schematic 2 of 5 6-26
Ethernet Schematic 3 of 5 6-27
Miscellaneous input/output Schematic 4 of 5 6-28
Power and Ground Schematic 5 of 5 6-29
I/O+DSP Board
Analog Input/output
AES3 Input/output
Parts Locator
Drawing
6-30

Function Description Drawing Page
DSP Chips; Local regulators.
Contains:
L and R Analog Inputs Schematic 1 of 9 6-31
L and R Analog Outputs Schematic 2 of 9 6-32
Digital Input and Sync Input Schematic 3 of 9 6-33
Digital Outputs Schematic 4 of 9 6-34
DSP Extended Serial Audio Inter-
face (ESAI) and Host Interface
Schematic 5 of 9 6-35
DSP Serial Peripheral Interface,
Power, and Ground
Schematic 6 of 9 6-36
General Purpose bus 8-bit I/O Schematic 7 of 9 6-37
Serial Audio Interface and Clock
Generation
Schematic 8 of 9 6-38
Power Distribution Schematic 9 of 9 6-39
Display Board
Front-Panel LCD, LEDs, Buttons,
and Rotary Encoder
Contains:
Parts Locator
Drawing
6-40
Front of board Schematic 1 of 2 6-41
Rear of board 6-42
DSP Block
Diagram
Shows signal processing 6-43
Index
8
8200ST 2- · 9
A
A/D converter
circuit description 5- · 9
specification 6- · 2
Abbreviations 6- · 11
AC Line Cord Standard 2- · 2
Advanced Modify 3- · 16
AES channel status bits 5- · 4
AES/EBU I/O 2- · 7
AES11 sync 2- · 26, 31, 34
AES3 status bits 2- · 18
AGC
bass attack control 3- · 44
bass coupling control 3- · 43
bass release control 3- · 44
bass threshold control 3- · 44
control list 3- · 40
crossover control 3- · 45
defeating 3- · 40
defeating 3- · 27
drive control 3- · 41
external AGC setup 2- · 9
gate threshold control 3- · 42
idle gain control 3- · 44
master attack control 3- · 44
master release control 3- · 41
meter 3- · 2
ratio control 3- · 44
using 6300 as 3- · 23
window release control 3- · 43
window size control 3- · 43
AGC 3- · 9
AGC Matrix 3- · 44
allpass crossover 3- · 45
analog I/O 1- · 10
analog input
circuit description 6- · 8
ref level, I/O setup 2- · 21
analog input 2- · 6
analog landline 1- · 17

analog output
circuit description 6- · 9
analog output 2- · 6
analog television
processing for 2- · 25, 28
analog TV
processing for 2- · 33
anchor element 3- · 80, 85
archiving presets 3- · 67
artifacts
minimizing codec 3- · 5
ATSC A/85 3- · 79
Attack
Multiband 3- · 62
attack 3- · 44
audio
bandwidth 1- · 19
connections 2- · 5
input, connecting 2- · 6
output 2- · 7
output, connecting 2- · 6
Audio Precision 4- · 6
auditing performance 4- · 6
automation
add event 2- · 40
delete event 2- · 41
edit event 2- · 41
automation 2- · 39
automation 3- · 69
B
B5 down expand 3- · 60
backing up presets 3- · 67
backup
folder location 3- · 67
balance adjust 2- · 22
balanced
inputs 2- · 6
output, simulates transformer 2- · 6
band coupling 3- · 60
bandwidth 2- · 13, 20
base board
removing 4- · 2
replacing 4- · 4
Basic Modify 3- · 15
BASS CLIP control 3- · 46
bass threshold 3- · 44
battery
replacing 6- · 6
bit depth of internal processing 6- · 1
block diagram 6- · 43
breakpoint 3- · 54
Brilliance control 3- · 38
BS.1770
LF accuracy · 86
meter 1- · 23
safety limiter 1- · 23
safety limiter 3- · 13
threshold control 3- · 13
BS.1770 1- · 4, 20
BS.1770 3- · 79
BS.1770 meter
indicates too high 5- · 7
BS.1770 Reference Source
setting control OFF 2- · 29
buttons
escape 3- · 2
modify 3- · 1
NEXT 3- · 1
PREVIOUS 3- · 1
RECALL 3- · 1
setup 3- · 1
buzz 5- · 1
bypass
local 1- · 28
PC remote 1- · 29
remote interface 1- · 28
test mode 1- · 25, 83
C
cable
shielding 2- · 8
type recommended for analog I/O 2- · 5
CALM Act 1- · 3
CALM Act 3- · 79
CBS Loudness Level meter 1- · 22
CBS loudness meter
long-term loudness 3- · 83
CBS loudness meter 3- · 79
chassis
getting inside 4 · 2
ground 2- · 8
circuit board locator drawing 6- · 23
circuit description
control 6- · 5
LCD display 6- · 6
user control interface 6- · 6
circuit description 6- · 5
Classical music 3- · 27

cleaning front panel 4- · 1
clipper
control list 3- · 46
clipper, bass 3- · 10
clipping 3- · 4
clock
battery 6- · 6
setting 2- · 39
codec
overshoots in 3- · 77
processing for low bit rate 3- · 5
comfort range 3- · 88
commercial loudness 5- · 6
commercials
too quiet 5- · 6
common-mode rejection 2- · 8
components
obtaining 6- · 14
compression 3- · 4
compression ratio 3- · 54
compressor gate 3- · 42
computer
connecting to 2- · 4
interface, specifications 6- · 4
troubleshooting connections 5- · 8
Windows 2000 5- · 9
Windows XP 5- · 12
computer interface
RS-232 2- · 5
serial 2- · 5
computer interface 1- · 11
connecting
through Win XP direct serial 2- · 60
connection to PC
troubleshooting 5- · 8
connectors
audio 2- · 5
input and output 2- · 5
contrast control 3- · 1
control
Loudness Attack 3- · 12
Loudness Threshold 3- · 11
control knob 3- · 1
controls
BASS CLIP 3- · 46
breakpoint 3- · 54
compression ratio 3- · 54
contrast 3- · 1
description 3- · 1
Final Limit 3- · 47
knee 3- · 54
LO PASS 3- · 39
MAX LPF 2- · 13, 20
soft buttons 3- · 1
SYNC DELAY 2- · 19
corrosion 4- · 1
coupling controls 3- · 60
crossover
allpass 3- · 45
linear phase 3- · 45
modes 3- · 45
crossover Ethernet cable 5- · 9
D
D/A converter
circuit description 6- · 9
specification 6- · 3
delay
setting processing 2- · 19
delay 3- · 14
Delay 6- · 2
delta release control 3- · 62
DHCP server 5- · 9
dialnorm
reference output 2- · 31, 33
Dialnorm
and limiting 3- · 10
and Loudness Controller 3- · 11
and MB limiter drive 3- · 11
for analog TV 2- · 33
mastering 3- · 73
neutral setting 1 - · 23, 31
re Loudness Level meter 1- · 22
Dialnorm 1- · 1
Dialnorm 2- · 28
Dialnorm 3- · 3, 18
Dialnorm Ref
setting OFF 2- · 37
Dialnorm Ref Out 1- · 22
dialog
muffled-sounding 5- · 5
digital I/O 1- · 9
digital input
circuit description 6- · 9
digital links 1- · 15
digital output
circuit description 6- · 10
display assembly
removing 4 · 2
display board
parts list 6- · 19, 20
Display mode 2- · 20

distortion
excessive 5- · 5
testing 4- · 9
troubleshooting 5- · 2
vs. loudness 3- · 5
dither 2- · 27, 31, 34
DJ Bass control 3- · 38
Dolby Digital
setup 2- · 28
troubleshooting 2- · 5
Dolby Digital 1- · 16
Dolby Laboratories 3- · 80
downward expander 3- · 58
DSP
block diagram 6- · 43
circuit description 6- · 10
DSP board
replacing 4- · 4
dual-mono 2- · 18, 45
dual-mono 6- · 2
dull sound
troubleshooting 5- · 3
E
EAS
modulation low 5- · 4
test tones 1- · 28
easy setup 2- · 12
EBU
line-up level 1- · 20
EBU R 128 3- · 79
equalizer
bass shelf 3- · 34
control list 3- · 34, 72
parametric 3- · 36
equalizer 3- · 9
escape button 3- · 2
Ethernet 2- · 46, 54, 65
external AGC mode 2- · 13
external sync
setting source 2- · 26, 31, 34
F
factory presets
radio 3- · 25
selecting 2- · 17
factory presets 1- · 8
factory service 5- · 14
Final Limit control 3- · 47
Firewall 2- · 54, 65
Firmware
updating 8500 2- · 86
five-band
attack time controls 3- · 62
band coupling controls 3- · 60
delta release control 3- · 62
downward expander thresold control 3- · 58
full modify control list 3- · 56
limiter attack control 3- · 62
multiband drive control 3- · 56
multiband gate threshold control 3- · 58
mutiband release control 3- · 57
output mix controls 3- · 61
five-band 3- · 55
FM analog carrier
processing for 2- · 25, 28
folder
backup location 3 - · 67
frequency response
specification 6- · 1
testing 4- · 9
front panel 3- · 1
Full Modify 3- · 16
fuse 6- · 11
G
gain pumping 5- · 7
gain reduction
meters 3- · 2
gate
threshold control 3- · 58
gate 3- · 42
gate LED 3- · 2
Gateway 2- · 54, 65
gateway address 2- · 47
getting inside the unit 4 · 2
GPI
specifications 6- · 4
GPI interface
testing 4- · 11
ground
chassis 2- · 8
grounding
circuit 2- · 8
loss of 4- · 1
power 2- · 8
grounding 2- · 8
grouping 6300s 3- · 69

H
Hard Clip Shape 3- · 47
headphones
low-delay monitoring 2- · 14, 24, 27
headphones 1- · 26
headroom
in codecs 1- · 16, 26
relationship to EQ 1- · 26
HF enhancer 3- · 9
High Frequency Enhancer 3- · 38
high frequency limiter 3- · 61
high-pass filter
30 Hz 3- · 8
Highpass Filter 3- · 39
hum 5- · 1
I
I/O
AES/EBU 2- · 7
connections 2- · 3
I/O board
replacing 4- · 4
IC opamps
troubleshooting 5- · 14
idle gain 3- · 44
input
analog, connecting 2- · 6
analog, specifications 6- · 2
digital, specifications 6- · 3
input level
line-up 1- · 20
input meter 1- · 22
input meters 1- · 21
input meters 3- · 2
input mode 2- · 21
input selector
I/O setup 2- · 21
input/output board
removing 4- · 3
inspection of package contents 2- · 1
installation procedure 2- · 1
Instrumental format 3- · 29
Internet
cannot access 5- · 9
IP address 2- · 46
IP port 2- · 47
J
J.17
and 6300 digital I/O 1- · 10
deemphasis applied to digital audio input 6-
· 3
defined 1- · 10
preemphasis applied to digital audio output
6- · 3
Jazz format 3- · 29
Jones & Torick 1- · 23
K
knee control 3- · 54
L
latency 3- · 14
LEDs
gate 3- · 2
Less-More
index 3- · 52
Less-More 3- · 40
level
metering 1- · 21
setup 2- · 14
transmission 1- · 21
limiter
attack 3- · 62
limiting
look-ahead 3- · 4, 10
limiting 3- · 4
line voltage 2- · 2
linear-phase crossover 3- · 45
line-up level 1- · 20
line-up tones
system will not pass at 100% modulation 5- ·
4
line-up tones 1- · 25
Lo Pass control 3- · 39
location 1- · 11
lock
driven equipment cannot lock to 6300 output
5- · 4
lockout
immediate 2- · 43
programming local 2- · 43
unlocking front panel 2- · 43
look-ahead limiter

XE "presets:AGC 3-" XE "presets:protection
3-" using 6300 as 3- · 23
look-ahead limiter 3- · 10
look-ahead limiting 3- · 4
lossy data reduction
in studio 1- · 18
loudness
adjusting presets for correct 3- · 18
in Dolby Digital 2- · 32
incorrect 2- · 6
insufficient 5- · 5
insufficient due to poor peak control 5- · 1
setting 1- · 2
setting for Dolby Digital 2- · 32
vs. distortion 3- · 5
Loudness
increase expected 1- · 27
Loudness Attack control 3- · 12
Loudness Controller
adjusting 3- · 12
and 5-Band · 55
impact vs. control tradeoff 3- · 12
threshold control 3- · 51
Loudness Controller 1- · 6
Loudness Controller 3- · 11
Loudness Controller 5- · 55, 6
Loudness GR meter 3- · 3
Loudness Level meter 1- · 22
Loudness Level meter 2- · 28
Loudness Level meter 3- · 3, 18
loudness meter
BS.1770 1- · 23
calibrating 2- · 37
Loudness meter
comparing CBS and BS.1770 3- · 80
Loudness Range 3- · 84
Loudness Threshold control
setting 3- · 19
Loudness Threshold control 3- · 11
M
main board
reattaching 4 · 4
manual
using 1- · 2
mastering
setting output level 3- · 77
mastering applications 3- · 72
mastering presets 3- · 73
Matrix
AGC 3- · 44
Max Delta GR
AGC 3- · 44
MB Limit Drive control
etting 3- · 19
measuring performance 4- · 6
metadata
Dialnorm · 28
meter
circuit description 6- · 7
gain reduction 3- · 17
input 1- · 22
loudness 1- · 22
loudness 2- · 28
loudness GR 3- · 3
Loudness Level 3- · 3
output 1- · 22
true peak 1- · 20
meters
AGC 3- · 2
circuit description 6- · 6
gain reduction 3- · 2
input 3- · 2
studio 1- · 20
Mod Reduction control 2- · 45
Mode>Out 2- · 19
modem
setting up 2- · 47
specification for 2- · 52
Modem
Preparing for connection 2- · 75
Recommended baud rate 2- · 76
Windows 2000 configuration 2- · 75
Windows XP Configuration 2- · 81
modify button 3- · 1
modulation
switching 1- · 25
modulation control
troubleshooting poor 5- · 1
monitoring 1- · 26
MonoL 2- · 21
MonoR 2- · 21
MonoS(um) 2- · 21
MP3 1- · 27
multiband drive 3- · 56
multimeters 2- · 2
music/speech detector 3- · 6

N
NAB Broadcast and Audio System Test CD
4- · 6
netcasting applications
encoder 1- · 27
netcasting applications 1- · 27
network
timeserver 2- · 48
networking 2- · 46
News format 3- · 29
NEXT button 3- · 1
NICAM 1- · 16
noise
specification 6- · 1
troubleshooting 5- · 2
null modem cable
communicating through 2- · 55
null modem cable 2- · 52
O
Only L 2- · 21
Only R 2- · 21
OPTIMOD-6300 1- · 3
output
analog output level trim adjustment 4- · 8
analog, connecting 2- · 6
analog, specifications 6- · 3
digital, setting dither 2- · 27, 31, 34
digital, setting sample rate 2- · 26, 31, 34
digital, setting sync 2- · 26, 31, 34
digital, setting word length · 27, 31, 34
digital, specifications 6- · 3
headphone monitoring, setup 2- · 14, 24, 27
output level
I/O setup 2- · 24, 26
quick setup 2- · 16
setting 2- · 28
output meter 1- · 22
output mix controls 3- · 61
overshoot
excessive 5- · 1
P
parametric equalizer 3- · 9
parent preset 3- · 52
parts
obtaining 6- · 14
parts list
base board 6- · 14
display board 6- · 19, 20
I/O board 6- · 16
parts list 6- · 14
passcode
and dial-up networking 2- · 44
creating 2- · 42
deleting 2- · 43
editing 2- · 42
programming 2- · 41
recovering from lost 2- · 44
PC
Orban installer program 2- · 53
PC board locator diagram 6- · 23
PC control
security 1- · 29
PC hardware requirements 2- · 52
PC Remote
aliases 3- · 70
moving alias folders 3- · 71
multiple coexisting versions 3- · 70
upgrading versions 3- · 70
PC Remote Software 3- · 64
pdf 1- · 2
performance
measuring 4- · 6
phase rotator 3- · 8
Phase Rotator 3- · 39
phase-linear
two-band purist processing 3- · 14
port, IP 2- · 47
Ports 2- · 54, 65
power
cord 2- · 2, 4
power supply
circuit description 6- · 11
Orban part # 6- · 11
testing 4- · 8
power supply board
reattaching 4 · 4
PPM (meter) 1- · 21
Precode 3- · 5
pre-emphasis
quick setup 2- · 23
preset
restoring archived 3- · 68
sound-for-picture 3- · 31
TV 2B Drama 3- · 33
TV 2B Gen Purp –LC 3- · 32
TV 2B Gen Purpose 3- · 32