Orban OPTIMOD-FM 5518 User manual

Operating Manual
OPTIMOD-FM
5518
FM Stereo Encoder
Version 1.2 Software

IMPORTANT NOTE: Refer to the unit’s rear panel for your Model Number.
Model Number: Description:
5518 5518 Stereo Encoder. 85-264V operation at 50-60 Hz
via universal switching power supply. Switchable to
50µs or 75µs.
CAUTION: TO REDUCE THE RISK OF ELECTRICAL SHOCK, DO NOT REMOVE COVER (OR BACK).
NO USER SERVICEABLE PARTS INSIDE. REFER SERVICING TO QUALIFIED SERVICE PERSONNEL.
WARNING: TO REDUCE THE RISK OF FIRE OR ELECTRICAL SHOCK,
DO NOT EXPOSE THIS APPLIANCE TO RAIN OR MOISTURE.
This symbol, wherever it appears, alerts you to
the presence of uninsulated dangerous voltage
inside the enclosure voltage that may be
sufficient to constitute a risk of shock.
This symbol, wherever it appears, alerts you to important
operating and maintenance instructions in the accompa-
nying literature. Read the manual.
In accordance to the WEEE (waste electrical and electronic equipment) direc-
tive of the European Parliament, this product must not be discarded into the
municipal waste stream in any of the Member States. This product may be
sent back to your Orban dealer at end of life where it will be reused or recycled
at no cost to you.
If this product is discarded into an approved municipal WEEE collection site or
turned over to an approved WEEE recycler at end of life, your Orban dealer
must be notified and supplied with model, serial number and the name and
location of site/facility.
Please contact your Orban dealer for further assistance.
www.orban.com

IMPORTANT SAFETY INSTRUCTIONS
All the safety and operating instructions should be read before the appliance is operated.
Retain Instructions: The safety and operation instructions should be retained for future reference.
Heed Warnings: All warnings on the appliance and in the operating instructions should be adhered to.
Follow Instructions: All operation and user instructions should be followed.
Water and Moisture: The appliance should not be used near water (e.g., near a bathtub, washbowl, kitchen sink, laundry tub, in a wet base-
ment, or near a swimming pool, etc.).
Ventilation: The appliance should be situated so that its location or position does not interfere with its proper ventilation. For example, the appli-
ance should not be situated on a bed, sofa, rug, or similar surface that may block the ventilation openings; or, placed in a built-in installation, such as a
bookcase or cabinet that may impede the flow of air through the ventilation openings.
Heat: The appliance should be situated away from heat sources such as radiators, heat registers, stoves, or other appliances (including amplifiers)
that produce heat.
Power Sources: The appliance should be connected to a power supply only of the type described in the operating instructions or as marked on
the appliance.
Grounding or Polarization: Precautions should be taken so that the grounding or polarization means of an appliance is not defeated.
Power-Cord Protection: Power-supply cords should be routed so that they are not likely to be walked on or pinched by items placed upon or
against them, paying particular attention to cords at plugs, convenience receptacles, and the point where they exit from the appliance.
Cleaning: The appliance should be cleaned only as recommended by the manufacturer.
Non-Use Periods: The power cord of the appliance should be unplugged from the outlet when left unused for a long period of time.
Object and Liquid Entry: Care should be taken so that objects do not fall and liquids are not spilled into the enclosure through openings.
Damage Requiring Service: The appliance should be serviced by qualified service personnel when: The power supply cord or the plug has
been damaged; or Objects have fallen, or liquid has been spilled into the appliance; or The appliance has been exposed to rain; or The appliance
does not appear to operate normally or exhibits a marked change in performance; or The appliance has been dropped, or the enclosure damaged.
Servicing: The user should not attempt to service the appliance beyond that described in the operating instructions. All other servicing should be
referred to qualified service personnel.
The Appliance should be used only with a cart or stand that is recommended by the manufacturer.
Safety Instructions (European)
Notice For U.K. Customers If Your Unit Is Equipped With A Power Cord.
WARNING: THIS APPLIANCE MUST BE EARTHED.
The cores in the mains lead are coloured in accordance with the following code:
GREEN and YELLOW - Earth BLUE - Neutral BROWN - Live
As colours of the cores in the mains lead of this appliance may not correspond with the coloured markings identifying the terminals in your plug, pro-
ceed as follows:
The core which is coloured green and yellow must be connected to the terminal in the plug marked with the letter E, or with the earth symbol, or col-
oured green, or green and yellow.
The core which is coloured blue must be connected to the terminal marked N or coloured black.
The core which is coloured brown must be connected to the terminal marked L or coloured red.
The power cord is terminated in a CEE7 / 7 plug (Continental Europe). The green / yellow wire is connected directly to the unit's chassis. If you need to
change the plug and if you are qualified to do so, refer to the table below.
WARNING: If the ground is defeated, certain fault conditions in the unit or in the system to which it is connected can result in full line voltage between
chassis and earth ground. Severe injury or death can then result if the chassis and earth ground are touched simultaneously.
Conductor WIRE COLOR
Normal Alt
L LIVE BROWN BLACK
N NEUTRAL BLUE WHITE
E EARTH GND GREEN-YELLOW GREEN
AC Power Cord Color Coding

Safety Instructions (German)
Gerät nur an der am Leistungsschild vermerkten Spannung und Stromart betreiben.
Sicherungen nur durch solche, gleicher Stromstärke und gleichen Abschaltverhaltens ersetzen. Sicherungen nie überbrücken.
Jedwede Beschädigung des Netzkabels vermeiden. Netzkabel nicht knicken oder quetschen. Beim Abziehen des Netzkabels den
Stecker und nicht das Kabel enfassen. Beschädigte Netzkabel sofort auswechseln.
Gerät und Netzkabel keinen übertriebenen mechanischen Beaspruchungen aussetzen.
Um Berührung gefährlicher elektrischer Spannungen zu vermeiden, darf das Gerät nicht geöffnet werden. Im Fall von Betriebsstörun-
gen darf das Gerät nur Von befugten Servicestellen instandgesetzt werden. Im Gerät befinden sich keine, durch den Benutzer
reparierbare Teile.
Zur Vermeidung von elektrischen Schlägen und Feuer ist das Gerät vor Nässe zu schützen. Eindringen von Feuchtigkeit und
Flüssigkeiten in das Gerät vermeiden.
Bei Betriebsstörungen bzw. nach Eindringen von Flüssigkeiten oder anderen Gegenständen, das Gerät sofort vom Netz trennen und
eine qualifizierte Servicestelle kontaktieren.
Safety Instructions (French)
On s'assurera toujours que la tension et la nature du courant utilisé correspondent bien à ceux indiqués sur la plaque de l'appareil.
N'utiliser que des fusibles de même intensité et du même principe de mise hors circuit que les fusibles d'origine. Ne jamais
shunter les fusibles.
Eviter tout ce qui risque d'endommager le câble seceur. On ne devra ni le plier, ni l'aplatir. Lorsqu'on débranche l'appareil,
tirer la fiche et non le câble. Si un câble est endommagé, le remplacer immédiatement.
Ne jamais exposer l'appareil ou le câble ä une contrainte mécanique excessive.
Pour éviter tout contact averc une tension électrique dangereuse, on n'oouvrira jamais l'appareil. En cas de dysfonctionnement,
l'appareil ne peut être réparé que dans un atelier autorisé. Aucun élément de cet appareil ne peut être réparé par l'utilisateur.
Pour éviter les risques de décharge électrique et d'incendie, protéger l'appareil de l'humidité. Eviter toute pénétration
d'humidité ou fr liquide dans l'appareil.
En cas de dysfonctionnement ou si un liquide ou tout autre objet a pénétré dans l'appareil couper aussitôt l'appareil
de son alimentation et s'adresser à un point de service aprésvente autorisé.
Safety Instructions (Spanish)
Hacer funcionar el aparato sólo con la tensión y clase de corriente señaladas en la placa indicadora de características.
Reemplazar los fusibles sólo por otros de la misma intensidad de corriente y sistema de desconexión. No poner nunca los fusibles en
puente.
Proteger el cable de alimentación contra toda clase de daños. No doblar o apretar el cable. Al desenchufar, asir el enchufe y no el
cable. Sustituir inmediatamente cables dañados.
No someter el aparato y el cable de alimentación a esfuerzo mecánico excesivo.
Para evitar el contacto con tensiones eléctricas peligrosas, el aparato no debe abrirse. En caso de producirse fallos de funcionamiento,
debe ser reparado sólo por talleres de servicio autorizados. En el aparato no se encuentra ninguna pieza que pudiera ser reparada por
el usuario.
Para evitar descargas eléctricas e incendios, el aparato debe protegerse contra la humedad, impidiendo que penetren ésta o líquidos
en el mismo.
En caso de producirse fallas de funcionamiento como consecuencia de la penetración de líquidos u otros objetos en el aparato,
hay que desconectarlo inmediatamente de la red y ponerse en contacto con un taller de servicio autorizado.
Safety Instructions (Italian)
Far funzionare l'apparecchio solo con la tensione e il tipo di corrente indicati sulla targa riportante i dati sulle prestazioni.
Sostituire i dispositivi di protezione (valvole, fusibili ecc.) solo con dispositivi aventi lo stesso amperaggio e lo stesso comportamento
di interruzione. Non cavallottare mai i dispositivi di protezione.
Evitare qualsiasi danno al cavo di collegamento alla rete. Non piegare o schiacciare il cavo. Per staccare il cavo, tirare la presa e mai
il cavo. Sostituire subito i cavi danneggiati.
Non esporre l'apparecchio e il cavo ad esagerate sollecitazioni meccaniche.
Per evitare il contatto con le tensioni elettriche pericolose, l'apparecchio non deve venir aperto. In caso di anomalie di funzionamento
l'apparecchio deve venir riparato solo da centri di servizio autorizzati. Nell'apparecchio non si trovano parti che possano essere riparate
dall'utente.
Per evitare scosse elettriche o incendi, l'apparecchio va protetto dall'umidità. Evitare che umidità o liquidi entrino nell'apparecchio.
In caso di anomalie di funzionamento rispettivamente dopo la penetrazione di liquidi o oggetti nell'apparecchio, staccare immediatamente
l'apparecchio dalla rete e contattare un centro di servizio qualificato.

PLEASE READ BEFORE PROCEEDING!
Manual
The Operating Manual contains instructions to verify the proper operation of this unit and initialization of certain options.
You will find these operations are most conveniently performed on the bench before you install the unit in the rack.
Please review the Manual, especially the installation section, before unpacking the unit.
Trial Period Precautions
If your unit has been provided on a trial basis:
You should observe the following precautions to avoid reconditioning charges in case you later wish to return the unit to
your dealer.
(1) Note the packing technique and save all packing materials. It is not wise to ship in other than the factory carton. (Re-
placements cost $35.00).
(2) Avoid scratching the paint or plating. Set the unit on soft, clean surfaces.
(3) Do not cut the grounding pin from the line cord.
(4) Use care and proper tools in removing and tightening screws to avoid burring the heads.
(5) Use the nylon-washered rack screws supplied, if possible, to avoid damaging the panel. Support the unit when tighten-
ing the screws so that the threads do not scrape the paint inside the slotted holes.
Packing
When you pack the unit for shipping:
(1) Tighten all screws on any barrier strip(s) so the screws do not fall out from vibration.
(2) Wrap the unit in its original plastic bag to avoid abrading the paint.
(3) Seal the inner and outer cartons with tape.
If you are returning the unit permanently (for credit), be sure to enclose:
The Manual(s)
The Registration / Warranty Card
The Line Cord
All Miscellaneous Hardware (including the Rack Screws and Keys)
The Extender Card (if applicable)
Your dealer may charge you for any missing items.
If you are returning a unit for repair, do not enclose any of the above items.
Further advice on proper packing and shipping is included in the Manual (see Table of Contents).
Trouble
If you have problems with installation or operation:
(1) Check everything you have done so far against the instructions in the Manual. The information contained therein is
based on our years of experience with 5518 and broadcast stations.
(2) Check the other sections of the Manual (consult the Table of Contents and Index) to see if there might be some sug-
gestions regarding your problem.
(3) After reading the section on Factory Assistance, you may call Orban Customer Service for advice during normal Ari-
zona business hours. The number is (1) [phone].

WARNING
This equipment generates, uses, and can radiate radio-frequency energy. If it is not installed
and used as directed by this manual, it may cause interference to radio communication. This
equipment complies with the limits for a Class A computing device, as specified by FCC
Rules, Part 15, subject J, which are designed to provide reasonable protection against such
interference when this type of equipment is operated in a commercial environment. Operation
of this equipment in a residential area is likely to cause interference. If it does, the user will be
required to eliminate the interference at the user’s expense.
WARNING
This digital apparatus does not exceed the Class A limits for radio noise emissions from digi-
tal apparatus set out in the radio Interference Regulations of the Canadian Department of
Communications. (Le present appareil numerique n’emet pas de bruits radioelectriques de-
passant les limites applicables aux appareils numeriques [de las class A] prescrites dans le
Reglement sur le brouillage radioelectrique edicte par le ministere des Communications du
Canada.)
IMPORTANT
Perform the installation under static control conditions. Simply walking across a rug can gen-
erate a static charge of 20,000 volts. This is the spark or shock you may have felt when
touching a doorknob or some other conductive surface. A much smaller static discharge is
likely to destroy one or more of the CMOS semiconductors employed in OPTIMOD-FM. Static
damage will not be covered under warranty.
There are many common sources of static. Most involve some type of friction between two
dissimilar materials. Some examples are combing your hair, sliding across a seat cover or
rolling a cart across the floor. Since the threshold of human perception for a static discharge
is 3000 volts, you will not even notice many damaging discharges.
Basic damage prevention consists of minimizing generation, discharging any accumulated
static charge on your body or workstation, and preventing that discharge from being sent to or
through an electronic component. You should use a static grounding strap (grounded through
a protective resistor) and a static safe workbench with a conductive surface. This will prevent
any buildup of damaging static.
U.S. patents 6,337,99, 6,434,241 and 6,618,486
protect OPTIMOD-FM 5518. All 5518 software and firmware © Orban.
Orban and 5518 are registered trademarks.
All trademarks are property of their respective companies.
This manual was published in August 2014.
© Copyright Orban
8350 East Evans Suite C4, Scottsdale, AZ 85260 USA
Phone: [phone]; Fax: [phone]; E-Mail: [e-mail]; Site: www.orban.com

Operating Manual
OPTIMOD-FM
5518
FM Stereo Encoder
Version 1.2 Software

Table of Contents
Index.........................................................................................................................0-7
Section 1 Introduction
.........................................................................................................................................1-1
ABOUT THIS MANUAL.......................................................................................................1-1
THE 5518 FM STEREO ENCODER .......................................................................................1-1
Flexible Configuration ............................................................................................1-1
Signal Processing Features ......................................................................................1-2
Controllable .............................................................................................................1-3
PRESETS IN THE 5518........................................................................................................1-4
INPUT/OUTPUT CONFIGURATION ........................................................................................1-5
Digital AES3 Left/Right Input/Output ....................................................................1-5
Analog Left/Right Input/Output.............................................................................1-6
Stereo Analog Baseband Composite Output ........................................................1-6
Subcarriers................................................................................................................1-6
Remote Control Interface .......................................................................................1-7
Computer Interface .................................................................................................1-8
RS-232 Serial Port ............................................................................................................. 1-8
RJ45 Ethernet Connector ................................................................................................. 1-8
Wordclock/10 MHz Sync Reference Input..............................................................1-8
LOCATION OF THE 5518....................................................................................................1-9
Optimal Control of Peak Modulation Levels.........................................................1-9
Best Location for the 5518....................................................................................1-10
If the transmitter is not accessible:................................................................................ 1-10
If the transmitter is accessible: ...................................................................................... 1-10
STUDIO-TRANSMITTER LINK.............................................................................................1-11
Transmission from Studio to Transmitter.............................................................1-11
Digital Links .................................................................................................................... 1-11
Composite Baseband Microwave STLs........................................................................... 1-12
Dual Microwave STLs...................................................................................................... 1-13
Analog Landline (PTT/Post Office Line)......................................................................... 1-13
ABOUT TRANSMISSION LEVELS AND METERING ..................................................................1-14
Meters ....................................................................................................................1-14
Studio Line-up Levels and Headroom ..................................................................1-14
Transmission Levels................................................................................................1-15
Fig. 1-1: Absolute Peak Level, VU and PPM Reading.................................................... 1-15
LINE-UP FACILITIES .........................................................................................................1-15
Metering of Levels.................................................................................................1-15
Composite Output Level ................................................................................................ 1-16
Built-in Calibrated Line-up Tones.................................................................................. 1-16
Built-in Calibrated Bypass Test Mode............................................................................ 1-17
PC CONTROL AND SECURITY PASSCODE ............................................................................1-17
WARRANTY,USER FEEDBACK ..........................................................................................1-17
User Feedback........................................................................................................1-17
LIMITED WARRANTY.............................................................................................1-17
INTERNATIONAL WARRANTY...............................................................................1-18
EXTENDED WARRANTY ........................................................................................1-18

Section 2 Installation
.........................................................................................................................................2-1
INSTALLING THE 5518.......................................................................................................2-1
Figure 2-1: AC Line Cord Wire Standard.......................................................................... 2-2
Figure 2-2: Wiring the 25-pin Remote Interface Connector...........................................2-3
5518 REAR PANEL ...........................................................................................................2-4
INPUT AND OUTPUT CONNECTIONS.....................................................................................2-5
Cable.........................................................................................................................2-5
Connectors ...............................................................................................................2-5
Analog Audio Input.................................................................................................2-6
Analog Audio Output .............................................................................................2-6
AES3 Digital Input and Output...............................................................................2-7
Composite Output and Subcarrier Input ...............................................................2-7
Figure 2-3: Typical Separation vs. load capacitance........................................................2-8
Wordclock/10 MHz Sync Reference Input..............................................................2-9
Grounding..............................................................................................................2-10
Power Ground........................................................................................................2-10
Circuit Ground .......................................................................................................2-10
QUICK SETUP.................................................................................................................2-11
ANALOG AND DIGITAL I/O SETUP .....................................................................................2-23
AUTOMATION USING THE 5518’S INTERNAL CLOCK............................................................2-27
SECURITY AND PASSCODE PROGRAMMING.........................................................................2-30
To Create a Passcode: ............................................................................................2-31
To Edit a Passcode:.................................................................................................2-31
To Delete a Passcode: ............................................................................................2-32
To Lock the Front Panel Immediately:..................................................................2-32
To Program local lockout: .....................................................................................2-32
To Unlock the Front Panel: ...................................................................................2-33
Dial-up Networking and the Passcode.................................................................2-33
If You Have Forgotten Your Passcode..................................................................2-33
ADMINISTERING THE 5518 THROUGH ITS SERIAL PORT OR ETHERNET ....................................2-34
Connecting to the 5518’s Ethernet Port or Serial Port via a Terminal Program on
a PC.........................................................................................................................2-34
Direct Control Using PuTTY............................................................................................ 2-35
Automated Control Using PuTTY/Plink..........................................................................2-36
Automated Control Using Netcat ..................................................................................2-37
Administrative Operations Available via the Serial Port ..............................................2-37
Available Commands ......................................................................................................2-37
REMOTE CONTROL INTERFACE PROGRAMMING ..................................................................2-40
NETWORKING AND REMOTE CONTROL..............................................................................2-42
SYNCHRONIZING 5518 TO A NETWORK TIME SERVER .........................................................2-44
INSTALLING 5518 PC REMOTE CONTROL SOFTWARE ..........................................................2-47
Installing the Necessary Windows Services..........................................................2-48
Check Hardware Requirements ............................................................................2-48
Running the Orban Installer Program..................................................................2-49
Setting Up Ethernet, LAN, and VPN Connections ...............................................2-49
Conclusion..............................................................................................................2-50
APPENDIX:SETTING UP SERIAL COMMUNICATIONS .............................................................2-51
Preparing for Communication through Null Modem Cable ..............................2-51
Connecting Using Windows 2000 Direct Serial Connection:..............................2-51
Connecting Using Windows XP Direct Serial Connection ..................................2-56
Connecting Using Windows 7 Direct Serial Connection:....................................2-61

Preparing for Communication through Modems ...............................................2-71
Connecting Using Windows 2000 Modem Connection ......................................2-71
Connecting using Windows XP Modem Connection ..........................................2-77
UPDATING YOUR 5518’S SOFTWARE.................................................................................2-82
SNMP SUPPORT ............................................................................................................2-84
SNMP Network Setup..................................................................................................... 2-84
SNMP Mib file................................................................................................................. 2-84
SNMP Default Settings ................................................................................................... 2-85
SNMP Features................................................................................................................ 2-85
Section 3 Operation
.........................................................................................................................................3-1
5518 FRONT PANEL .........................................................................................................3-1
SIGNAL PROCESSING .........................................................................................................3-2
TO CREATE OR SAVE A USER PRESET ...................................................................................3-3
ITU-R MULTIPLEX POWER CONTROLLER .............................................................................3-4
Figure 3-1: Multiplex Power over 15 Minute Observation Interval with MPX Power
Controller Active, measured at 5518’s Composite Output............................................. 3-4
Multiplex Power Threshold.............................................................................................. 3-5
Setting up the Multiplex Power Control......................................................................... 3-5
SSB STEREO ENCODER OPERATION.....................................................................................3-6
TEST MODES ...................................................................................................................3-7
Table 3-1: Test Modes ...................................................................................................... 3-8
USING THE 5518 PC REMOTE CONTROL SOFTWARE .............................................................3-8
To set up a new connection:...................................................................................3-9
To initiate communication:...................................................................................3-10
To modify a control setting: .................................................................................3-10
To recall a preset:...................................................................................................3-11
To save a user preset you have created: ..............................................................3-11
To back up User Presets, system files, and automation files onto your computer’s
hard drive:..............................................................................................................3-11
To restore archived presets, system files, and automation files:........................3-12
To modify INPUT/OUTPUT and SYSTEM SETUP:...........................................................3-13
To modify AUTOMATION: .........................................................................................3-13
To group multiple 5518s: ......................................................................................3-14
Operation Using the Keyboard ............................................................................3-14
To Quit the Program .............................................................................................3-14
About Aliases created by 5518 PC Remote Software .........................................3-14
Multiple Installations of 5518 PC Remote ...........................................................3-15
Section 4 Maintenance
.........................................................................................................................................4-1
ROUTINE MAINTENANCE ...................................................................................................4-1
SUBASSEMBLY REMOVAL AND REPLACEMENT.......................................................................4-2
FIELD AUDIT OF PERFORMANCE..........................................................................................4-6
Table 4-1: Typical Power Supply Voltages and AC Ripple.............................................. 4-7
Figure 4-1: Typical Frequency Response, 30Hz to 15 kHz............................................... 4-9
Section 5 Troubleshooting
.........................................................................................................................................5-1
PROBLEMS AND POTENTIAL SOLUTIONS...............................................................................5-1

RFI, Hum, Clicks, or Buzzes ............................................................................................... 5-1
Unexpectedly Quiet On-Air Levels ...................................................................................5-1
Poor Peak Modulation Control ........................................................................................5-2
Unexpected Delay Between the Program Feed and the On-Air Signal .........................5-2
Audible Distortion On-Air ................................................................................................5-2
Whistle on Air, Perhaps Only in Stereo Reception..........................................................5-3
Interference from stereo into SCA...................................................................................5-3
Figure 5-1: Typical 5518 baseband spectrum with heavy processing, 0-100 kHz. .........5-3
Shrill, Harsh Sound............................................................................................................5-4
Dull Sound......................................................................................................................... 5-4
System Receiving 5518’s Digital Output Will Not Lock...................................................5-4
19 kHz Frequency Out-of-Tolerance ................................................................................5-4
L–R (Stereo Difference Channel) Will Not Null With Monophonic Input ......................5-4
Security Passcode Lost (When Unit is Locked Out).......................................................... 5-4
Connection Issues between the 5518 and a PC, Modem, or Network ................5-5
Troubleshooting Connections.................................................................................5-5
You Cannot Access the Internet After Making a Direct or Modem Connection to
the 5518: ..................................................................................................................5-6
OS-SPECIFIC TROUBLESHOOTING ADVICE ............................................................................5-6
Troubleshooting Windows 2000 Direct Connect:..................................................5-6
Troubleshooting Windows 2000 Modem Connect:...............................................5-8
Troubleshooting Windows XP Direct Connect: .....................................................5-9
Troubleshooting Windows XP Modem Connect: ................................................5-10
TROUBLESHOOTING IC OPAMPS .......................................................................................5-11
TECHNICAL SUPPORT.......................................................................................................5-11
FACTORY SERVICE...........................................................................................................5-11
SHIPPING INSTRUCTIONS ..................................................................................................5-12
Section 6 Technical Data
.........................................................................................................................................6-1
SPECIFICATIONS ................................................................................................................6-1
Performance.............................................................................................................6-1
Installation ...............................................................................................................6-2
CIRCUIT DESCRIPTION........................................................................................................6-5
Overview ..................................................................................................................6-5
Control Circuits ........................................................................................................6-6
User Control Interface and LCD Display Circuits ...................................................6-7
Input Circuits............................................................................................................6-8
Output Circuits.......................................................................................................6-10
DSP Circuit..............................................................................................................6-12
Power Supply .........................................................................................................6-13
ABBREVIATIONS .............................................................................................................6-13
PARTS LIST.....................................................................................................................6-15
Obtaining Spare Parts ...........................................................................................6-15
Control Board ........................................................................................................6-16
Combined Input/Output and DSP (I/O+DSP) Board.............................................6-18
Composite/SCA Daughterboard ...........................................................................6-22
Display Board (Front) ............................................................................................6-22
Display Board (Back)..............................................................................................6-23
SCHEMATICS AND PARTS LOCATOR DRAWINGS ...................................................................6-23

Function Description Drawing Page
Chassis Circuit Board Locator and Basic In-
terconnections
Top view
(not to scale)
6-27
Control board
Control microprocessor. Services
front panel, serial port, Ethernet,
and DSP+I/O board.
Contains:
Parts Locator
Drawing
6-28
General Purpose bus, address de-
coder, I/O+DSP interface
Schematic 1 of 5 6-29
Memory and clock generation Schematic 2 of 5 6-30
Ethernet Schematic 3 of 5 6-31
Miscellaneous input/output Schematic 4 of 5 6-32
Power and Ground Schematic 5 of 5 6-33
I/O+DSP Board Analog Input/output
AES3 Input/output
DSP Chips; Local regulators.
Contains:
Parts Locator
Drawing
6-34
Interconnects Schematic 1 of 12 6-35
L and R Analog Inputs Schematic 2 of 12 6-36
L and R Analog Outputs Schematic 3 of 12 6-37
Composite And Pilot Reference
Signal Generators
Schematic 4a of 12 6-38
Composite/SCA Daughterboard Schematic & Parts
Locator 4b of 12
6-39
Digital I/O & Sync Input Schematic 5 of 12 6-40
DSP Enhanced Serial Audio Inter-
face
Schematic 6 of 12 6-41
DSP Control Interface Schematic 7 of 12 6-42
DSP External Memory Control In-
terface
Schematic 8 of 12 6-43
DSP Power and Ground Schematic 9 of 12 6-44
I/O Control Interface Schematic 10 of 12 6-45
Clock Generation and CPLD Schematic 11 of 12 6-46
Power Distribution Schematic 12 of 12 6-47
Display Board Front-Panel LCD, LEDs, Buttons,
and Rotary Encoder
Contains:
Parts Locator
Drawing
6-48
Front of board Schematic 1 of 2 6-49
Rear of board 6-50
DSP Block
Diagram
Shows signal processing 6-51

Index
1
19 K Ref control 2- · 9
5
5518 FM Stereo Encoder 1- · 1
A
A/D converter
circuit description 5- · 9
specification 6- · 2
Abbreviations 6- · 13
AC Line Cord Standard 2- · 2
AES/EBU I/O 2- · 7
Analog auto-fallback 2- · 20
analog baseband outputs 1- · 6
analog I/O 1- · 6
analog input
circuit description 6- · 8
ref level, I/O setup 2- · 23
analog input 2- · 6
analog landline 1- · 13
analog output
circuit description 6- · 10
analog output 2- · 6
API
adjusting delay time 2- · 38
delay on/off 2- · 38, 39
archiving presets 3- · 11
audio
connections 2- · 5
input, connecting 2- · 6
output 2- · 7
output, connecting 2- · 6
Audio Precision 4- · 6
auditing performance 4- · 6
automated control
via PuTTY/Plink 2- · 36
automation
add event 2- · 28
delete event 2- · 30
edit event 2- · 30
automation 2- · 27
automation 3- · 13
B
backing up presets 3- · 11
balance adjust 2- · 23
balanced
inputs 2- · 6
output, simulates transformer 2- · 6
base board
removing 4- · 3
replacing 4- · 4
baseband spectrum 5- · 3
battery
replacing 6- · 6
bit depth of internal processing 6- · 1
block diagram 6- · 51
buttons
escape 3- · 1
modify 3- · 1
next 3- · 1
previous 3- · 1
RECALL 3- · 1
setup 3- · 1
soft buttons 3- · 1
buzz 5- · 1
bypass
PC remote 1- · 17
test mode 1- · 17
C
cable
shielding 2- · 10
type recommended for analog I/O 2- · 5
chassis
getting inside 4 · 2
ground 2- · 10
circuit board locator drawing 6- · 27
circuit description
control 6- · 6
LCD display 6- · 7
user control interface 6- · 7
circuit description 6- · 5
cleaning front panel 4- · 1
clock
battery 6- · 6

reset to hour 2- · 41
reset to midnight 2- · 42
resetting via remote control 2- · 42
setting 2- · 27
common-mode rejection 2- · 10
components
obtaining 6- · 15
composite
circuit description 6- · 11
peak level control 1- · 16
composite baseband microwave STL 1- ·
12
composite isolation transformer 1- · 10, 8,
11, 1
composite limiter
pilot tone protection 2- · 8
Composite meter 3- · 2
composite output
cable specification 2- · 8
I/O setup 2- · 14, 23
impedance 2- · 7
level adjustment range 2- · 7
level control 2- · 7
setting output impedance 2- · 7
specifications 6- · 3
termination 2- · 8
composite output 2- · 7
composite outputs 1- · 6
computer
connecting to 2- · 4
troubleshooting connections 5- · 5
Windows 2000 5- · 6
Windows XP 5- · 9
computer interface
RS-232 2- · 4
serial 2- · 4
computer interface 1- · 8
connecting
through Win XP direct serial 2- · 56
connection to PC
troubleshooting 5- · 5
connectors
audio 2- · 5
input and output 2- · 5
contrast 3- · 1
control
scripted 2- · 36
control knob 3- · 1
controls
contrast 3- · 1
corrosion 4- · 1
D
D/A converter
circuit description 6- · 10
specification 6- · 2
delay
on/off from API 2- · 38, 39
delay time
adjusting via API 2- · 38
diagnostic info
fetching via API 2- · 39, 40
digital I/O 1- · 5
digital input
circuit description 6- · 9
digital links 1- · 11
digital output
circuit description 6- · 11
display assembly
removing 4 · 2
display board
parts list 6- · 23
distortion
specification 6- · 1
testing 4- · 10
troubleshooting 5- · 2
dither 2- · 27
diversity delay
om/off from API 2- · 38, 39
diversity delay 1- · 3, 7
diversity delay 2- · 13, 24, 25, 29, 41
diversity delay 5- · 2
DSP
block diagram 6- · 51
circuit description 6- · 12
DSP board
replacing 4- · 4
dual microwave STLs 1- · 13
dull sound
troubleshooting 5- · 4
E
easy setup 2- · 11
escape button 3- · 1
Ethernet 2- · 5, 42, 49, 9
Exit Test 2- · 41

F
factory service 5- · 11
Firewall 2- · 49, 9
Firmware
updating 8500 2- · 82
frequency response
specification 6- · 1
testing 4- · 9
fuse 6- · 13
G
gain reduction meters 3- · 2
Gateway 2- · 49, 9
gateway address 2- · 43
getting inside the unit 4 · 2
GPI
specifications 6- · 4
GPI interface
testing 4- · 13
ground
chassis 2- · 11
ground loop
eliminating in composite 1- · 10, 8, 11, 1
grounding
circuit 2- · 10
loss of 4- · 1
power 2- · 10
grounding 2- · 10
grouping 5518s 3- · 14
H
hum 5- · 1
I
I/O
AES/EBU 2- · 7
connections 2- · 2
I/O board
replacing 4- · 4
IC opamps
troubleshooting 5- · 11
input
analog, connecting 2- · 6
analog, specifications 6- · 2
digital, specifications 6- · 2
meters 3- · 2
SCA, specifications 6- · 4
subcarrier 2- · 7
input level
line-up 1- · 14
input meters 1- · 15
input selector
I/O setup 2- · 23
input/output board
removing 4- · 3
inspection of package contents 2- · 1
installation procedure 2- · 1
Internet
cannot access 5- · 6
IP address
serial connection 2- · 35
terminal connection 2- · 34
IP address 2- · 42
IP port 2- · 43
ITU412
setting up controller 2- · 15
ITU412 3- · 22, 2, 4
J
J.17
and 5518 digital I/O 1- · 6
and NICAM 1- · 12
deemphasis applied to digital audio input 6-
· 2
defined 1- · 6
preemphasis applied to digital audio output
6- · 3
Jensen transformer 1- · 10, 8, 11, 1
L
level
metering 1- · 15
transmission 1- · 15
line voltage 2- · 2
line-up tones 1- · 16
location 1- · 9
lock
driven equipment cannot lock to 5518 output
5- · 4
lockout
immediate 2- · 32
programming local 2- · 32
unlocking front panel 2- · 33

lossy data reduction
NICAM 1- · 12
used in STLs · 11
loudness
insufficient due to poor peak control 5- · 2
L–R will not null 5- · 4
M
MAC address 5- · 5
main board
reattaching 4 · 4
measuring performance 4- · 6
meter
circuit description 6- · 7
composite 1- · 16
meters
circuit description 6- · 7
composite 3- · 2
gain reduction 3- · 2
input 3- · 2
multiplex power 3 - · 2
output 3- · 2
studio 1- · 14
Mod Reduction control 2- · 41
modem
setting up 2- · 43
specification for 2- · 48
Modem
Preparing for connection 2- · 71
Recommended baud rate 2- · 72
Windows 2000 configuration 2- · 71
Windows XP Configuration 2- · 77
modify button 3- · 1
modulation control
troubleshooting poor 5- · 2
Mono mode 2- · 41
MPX power controller
stand-alone stereo encoder 3- · 5
multiplex power 3- · 22, 2, 4
multiplex power meter 3- · 2
N
NAB Broadcast and Audio System Test CD
4- · 6
Netcat
automated control using 2- · 37
automation using 2- · 36
network
timeserver 2- · 44
networking 2- · 42
NEXT button 3- · 1
NICAM 1- · 12
null modem cable
communicating through 2- · 51
null modem cable 2- · 48
O
output
analog output level trim adjustment 4- · 8
analog, connecting 2- · 6
analog, specifications 6- · 2
composite 2- · 7
composite, specifications 6- · 3
digital, setting dither 2- · 27
digital, setting sample rate 2- · 26
digital, setting sync 2- · 26
digital, setting word length · 26
digital, specifications 6- · 3
output level
I/O setup 2- · 25, 26
quick setup 2- · 14
output meters 3- · 2
overshoot
excessive 5- · 2
overshoot 3- · 5
P
parts
obtaining 6- · 15
parts list
base board 6- · 16
display board 6- · 23
I/O board 6- · 18
parts list 6- · 15
passcode
and dial-up networking 2- · 33
creating 2- · 31
default 2- · 31
deleting 2- · 32
editing 2- · 31
programming 2- · 30
recovering from lost 2- · 16, 33
PC
Orban installer program 2- · 49
PC board locator diagram 6- · 27
PC control

security 1- · 17
PC hardware requirements 2- · 48
PC Remote
aliases 3- · 14
moving alias folders 3- · 16
multiple coexisting versions 3- · 15
upgrading versions 3- · 15
PC Remote Software 3- · 8
peak control criteria 1- · 9
performance
measuring 4- · 6
phase-linear
system group delay spec · 9
pilot tone
frequency out of tolerance 5- · 4
reference output 1- · 7
reference output 2- · 9
Plink
automation using 2- · 36
Plink 2- · 36
Port
Terminal 2- · 34
port number
setting 2- · 34
port, IP 2- · 43
Ports 2- · 49, 9
power
cord 2- · 4
power supply
circuit description 6- · 13
Orban part # 6- · 13
testing 4- · 7
power supply board
reattaching 4 · 4
pre-emphasis
defeating 2- · 13
quick setup 2- · 12
preset
restoring archived 3- · 12
Preset
Recalling via terminal program 2- · 37
presets
backup 3- · 11
saving user 3- · 5, 20, 3
sharing between 5518s 3- · 13
PREVIOUS button 3- · 1
processing
block diagram 6- · 51
Proof of Performance 1- · 4
Proof of Performance 3- · 7
PuTTY
direct control using 2- · 35
PuTTY 2- · 36
Q
quick setup 2- · 11
R
rack-mounting unit 2- · 2
rear panel 2- · 4
RECALL button 3- · 1
Recalling preset
via terminal program 2- · 37
registration card 2- · 1
remote
PC Remote software 3- · 8
remote control
connecting 2- · 3
GPI, specifications 6- · 4
remote control 2- · 4
remote interface
functions controllable by 2- · 41
GPI 1- · 7
programming GPI 2- · 40
testing 4- · 13
remote interface connector 2- · 4
Remote Software 2- · 34, 44, 47, 82
resolution
specification 6- · 1
RFI 5- · 1
right channel balance
I/O setup 2- · 23
RJ45 jack 2- · 43
routine maintenance 4- · 1
RS232
testing 4- · 14
RS-232 connector 2- · 4
RS-232 interface
circuit description 6- · 7
S
sample rate
at digital output 6- · 3
internal, specification 6- · 1
setting output 2- · 13
sample rate converter
testing 4- · 10
saving user presets 3- · 5, 20, 3

SCA
composite meter does not indicate 1- · 16
input, specifications 6- · 4
inputs 1- · 6
interference from stereo 5- · 3
modulation reduction 2- · 15
SCA inputs 2- · 5
screen display 3- · 1
screens
System Setup 2- · 11
scripted control 2- · 36
Security
lock immediately 2- · 32
security 1- · 17
security 2- · 30
Serial Communications
setting up 2- · 51
serial connection
setting up direct 2- · 44
via port #1 2- · 34
serial connector 2- · 4
service 5- · 11
setup
I/O 2- · 23
quick 2- · 11
setup button 3- · 1
shipping instructions 5- · 12
shrill sound
troubleshooting 5- · 4
signal flow diagram 6- · 51
Silence sense
Tally output 2- · 8, 21
Silence sense 2- · 20
Single-sideband mode 3- · 6
SNMP 2- · 84
soft buttons 3- · 1
Software
updating 8500 2- · 82
software updates 1- · 2, 4
Sound Technology 4- · 6
spare parts
obtaining 6- · 15
specifications 6- · 1
spectrum analyzer 4- · 6
SSB mode 3- · 6
ST ENC NO LIMIT 2- · 16
Stanford Research Systems 4- · 6
station ID
setting 2- · 15
stereo encoder
testing 4- · 12
Stereo encoder
SSB/VSB Operation 3- · 6
stereo encoder mode
audio processing for 2- · 17
input/output 1- · 6
lowpass filter 2- · 17
MPX power controller and 3- · 5
signal flow 3- · 2
Stereo mode 2- · 41
STL
systems 1- · 11, 12
studio-transmitter link 1- · 11
subassembly removal and replacement 4- ·
2
subcarrier
input, specifications 6- · 4
inputs 2- · 9
modulation reduction 2- · 15
subcarrier input 2- · 7
subcarrier inputs 1- · 6
subnet mask 2- · 42
system setup
quick setup 2- · 11
System Setup screen 2- · 11
T
Tally output
Programming 2- · 20
Silence sense threshold 2- · 20
Wiring 2- · 4
TCP/IP
setting parameters 2- · 42
technical support 5- · 18, 11
telephone support 5- · 18, 11
Telnet 2- · 34
Terminal Port 2- · 34
test modes 3- · 7
time
daylight saving 2- · 12
summer 2- · 12
time & date 2- · 11
timeserver 2- · 44
top cover
reattaching 4 · 5
removing 4 · 2
troubleshooting
installation 5- · 1

U
unlock front panel 2- · 33
unpacking 2- · 1
Updating software 2- · 82
user presets
archiving 3- · 3
creating 3- · 5, 20, 3
V
Vestigial sideband 3- · 6
VPN, setting up 2- · 49, 9
W
warranty 1- · 17
Warranty 1- · 17
warranty 6- · 5
whistle on-air
troubleshooting 5- · 3
Windows
installing services 2- · 48
Windows 2000
adding direct serial connection 2- · 52, 56, 72
Adding direct serial connection 2- · 78
Direct Connect 5- · 6
direct serial connection 2- · 51
modem connect 5- · 8
Modem connection 2- · 71
Windows XP
direct connect 5- · 9
Modem configuration 2- · 77
modem connect 5- · 10
word length
at output, specification 6- · 3
setting output 2- · 26
wordclock 2- · 5, 9
X
XLR connector
wiring standard 2- · 7