Oriel 68806 User manual

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LlFlIEL
INSTRUMENTS
250 Long'Beach Boulevard
Stratford, CT 06497-0872
Phone: (203) 377-8282
Fax: (203) 378-2457
68806-M
50-200 WATT He, Hg(Xe), and Hg
ARC LAMP POWER SUPPLY
MODEL 68806
Please read these instructions completely before operating this equipment.
If
there are any questions or problems
regarding the use of this equipment, please contact: ORIEL INSTRUMENTS -or -the representative from whom this
equipment was purchased,
L.O.T. -ORIEL S.A.
9 Avenue De Laponie
Z.A.
De
Courtaboeuf
91951
Les Ulis Cedex
France
Phone: 1-69-07-20-20
Fax: 1-69-07-23-57
L.O.T. -ORIEL ITALIA
Viale
Dei
Mille, 20
20129 Milano
Italy
Phone: 2-7012-6938
Fax: 2-7012-6767
06/17/96
D:\68806
L.O.T. -ORIEL GmbH
1m
Tiefen See 58
D-64293 Darmstadt
Germany
Phone: (06151) 88060
Fax: (06151) 84173
FAIRLIGHT BV
Member L.O.T. -Oriel Group
Marshallweg 45
3068
IN
Rotterdam
Netherlands
Phone: 010-4206444
Fax: 010-4206511
L.O.T. -ORIEL Ltd.
1 Mole Business Park
Leatherhead
Surrey KT22 7AU
England
Phone: 0372-378822
Fax: 0372-375353
L.O.T. -ORIEL SUISSE
Moulin-du-Choc
1122 Romanel-Sur-Morges
Switzerland
Phone: 021-8699033
Fax: 021-8699308
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TABLE
OF
CONTENTS
I.
HAZARDS/SAFETy..........................
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
..
1
1.1
POWER SUPPLY
.............................................................
1
1.2
ARC LAMPS AND LAMP HOUSINGS
.............................................
1
II.
SPECiFiCATIONS................................................................
3
III. INTRODUCTION
.............................
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
..
4
111.1
DESCRIPTION
...............................................................
4
11.2
68806 FEATURES
............................................................
5
IV.
CONTROLS AND CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
..
6
IV.1
FRONT PANEL
..............................................................
6
IV.2
REAR PANEL
................................................................
7
V.2
IGNITION
.........................
,.........................................
9
VI. CIRCUIT DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
..
10
VI.1
GENERAL
.................................................................
10
VII. CALIBRATION AND TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
..
11
VI1.1
CALIBRATION
.............................................................
11
VI1.2
TROUBLESHOOTING
.......................................................
12
VI1.3
SPECIFIC DESCRIPTIONS
...................................................
12
VIII. DRAWiNGS
...................................................................
15
WARRANTY AND RETURNS
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I.
HAZARDS/SAFETY
1.1
POWER SUPPLY
68806-M
ARC LAMP POWER SUPPLY
Connections
to
or from any electrical device must never
be
made while the power supply is switched
on.
The Oriel Model 68806 Power Supply has
an
open circuit voltage of >100 volts when the start switch
is pressed, and could be dangerous if care
is
not exercised when the power supply is switched
on.
Please follow these precautions when operating the power supply:
• Make all input and output connections before turning the power supply on.
• Do not use the power supply without its cover.
Ensure that the output terminals are properly connected to the lamp housing or lamp socket before
turning
on
the power supply.
Don't open the power supply or disconnect the output leads while the power supply is on.
• Follow the lamp or lamp house manufacturer's recommendations and precautions when handling and
using lamps.
Never touch the lamp's quartz envelope with uncovered fingers; definitely not when operating the
lamp or immediately after a shutdown. Also, follow this precaution during lamp installation to avoid
damage to the lamp.
Do not start the lamp with the output control set above the current rating for the lamp.
1.2
ARC LAMPS AND LAMP HOUSINGS
Make sure that the leads are properly connected to the arc lamp. INCORRECT CONNECT/ON WILL
DESTROY THE LAMP ELECTRODES,
AND
POSSIBLY CAUSE
AN
EXPLOSION.
XENON AND MERCURY XENON ARC LAMPS
Xenon and Mercury Xenon arc lamps only operate with the anode (positive end)
up.
When
an
ORIEL
LAMP
HOUSING
is
used with a Xenon lamp, you should connect the cable from the
(+
connection) on the lamp housing to the + (red) connection on the rear of the power supply.
1
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\
MERCURY ARC LAMPS
68806-M
ARC LAMP POWER SUPPLY
Mercury (Hg) lamps only operate with the anode (positive end) down. Unlike Xe and Hg(Xe) arc lamps,
which stabilize quickly to the preset current, Mercury lamps require some time to reach their stable
operating condition. Several minutes
is
typical, but the exact time depends on the cooling of the lamp.
• Make sure that the lamp is adequately cooled. A lamp, not properly cooled, will warm
up
and may
lead to
an
explosion.
Do
not over cool the lamp. Over cooling will prevent the lamp from warming
up.
The lamp will operate
in
an unstable manner with a high light ripple, and possibly shortening its useful life.
USE
AN
APPROPRIATE ORIEL
LAMP
HOUSING WITH THE
ARC
LAMPS
TO
MAINTAIN PROPER COOLING
'.
During warm
up,
a Mercury lamp has a lower impedance than NORMAL OPERATION. The voltage
during a warm
up
is
lower than the final voltage and if the lamp
is
run at the rated power, the current
is
higherthan rated current. The 68806 Power Supply controls the current rather than the lamp power.
Increasing the current during lamp warm up will speed
up
the process.
Make sure to reduce the current as the lamp warms up or the lamp will run at higher than rated
power. THIS WILL CAUSE SHORTER LAMP LIFE OR EXPLOSION.
The lamp
is
a source of constant current.
To
prevent overpowering of the lamp
as
it ages,
monitor its current on regular basis.
2
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II.
SPECIFICATIONS
AC Mains Input:
DC Power Output:
DC Current Output:
DC Voltage Output:
Pre-ignition
Operating
Light Output Ripple:
Resistive Load
Arc Lamp Load
Pre-Adjust Accuracy:
Power Meter Accuracy:
Line Regulation:
190-235
VAC
mains input
95-135
VAC
@ 8 amperes
135-270
VAC
@ 4 amperes
50 or 60 Hertz, 10 ampere inrush
300 watts maximum
Adjustable from 0.5 -
11
amperes
Current limit at 12 amperes
> 150 volts unloaded
68806-M
ARC LAMP POWER SUPPLY
Load dependent.
Total
output power should not exceed 240 watts.
< 0.25% R.M.S. 40 Hz to 40 kHz
Dependent on lamp, and operating conditions.
Typically < 0.5% R.M.S.
2%
2%
0.1
% change in output current for a 95-135
VAC
mains input or a
3
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III. INTRODUCTION
111.1
DESCRIPTION
68806·M
ARC LAMP POWER SUPPLY
The Oriel model 68806 arc lamp power supply
is
a highly regulated source of current that maintains
constant light output necessary for proper operation of arc lamps. Constant current operation of these
sources of radiation
is
required whenever a radiometric measurement
is
being made or whenever a highly
stable light output is needed.
The 68806 allows arc lamps to operate
in
constant current mode, with the output voltage being dependent
on the lamp's impedance. The power supply will provide a constant current of up to
11
amperes with a
load voltage range of 0 to 100 volts. A power limit, which limits the product of output voltage and current
to 300 watts, protects the unit from output overloads. A constant current power supply regulates current
even into a short circuit. Lamp current
is
limited to a maximum of 12 amperes. The reduced inrush
•..
current minimizes electrode erosion when starting the arc lamp. The Oriel model 68806 Arc Lamp Power
Supply includes all of the circuitry to start and power the lamps, and meter the output parameters.
.The following Oriel arc lamps may be operated with the model 68806 Arc Lamp Supply:
MODEL DC DC
NO. DESCRIPTION VOLTAGE (V) CURRENT (A)
6251
75 Watt Xe 14 5.4
6263 75 Watt Xe (Ozone free) 14 5.4
6254 150 Watt Xe UV (Ozone free) 20 7.5
6255 150 Watt Xe (Ozone free) 20 7.5
6356 150 Watt Xe 20 7.5
6282 50 Watt Hg 22 2.3
6281
100 Watt Hg 20 5
6283 200 Watt Hg 47-65 3.1-4.2
6291
200 Watt HgXe 20-25 8-9.5
6292 200 Watt HgXe (Ozone free) 20-25 8-9.5
4
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11.2
68806 FEATURES
Please refer to Figure 1 for the described equipment features.
Controlled source of current to a wide variety of lamps.
Built-in high voltage ignitor to start the arc lamp.
68806-M
ARC LAMP POWER SUPPLY
A preset switch allows for setting the output current to the recommended operating value before
lamp start.
Contains circuitry to allow viewing the output current, the output voltage, and the output power.
An
interlock function that prevents the power supply from operating unless it is closed. Typical uses
for the interlock on ORIEL equipment are:
1.
Microswitches to prevent access to the lamp area (electrical, optical, and other hazards).
2.
Thermal cutoffs to disable the power supply if the lamp housing overheats.
ORIEL lamp housings use this interlock for operator safety and to disable the power supply if the lamp
housing overheats.
Adjustable 0.5 to
11
A current output.
Voltage compliance from 0 to 100
V.
300 Watt power limit for operating all arc lamps that are rated for
DC
operation
in
this voltage, current,
and power range.
5
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IV.
CONTROLS AND CONNECTIONS
68806-M
ARC LAMP POWER SUPPLY
This
section
will
describe
the
various
controls,
the
available
connections,
and
their
function.
Please
become
familiar
with
their
uses
before
operating
the
power
supply
with
any
lamps.
This
will
reduce
the
possibility
of
damaging
the
power
supply
or
the
lamps
through
improper
operation.
IV.1
FRONT PANEL
AMPS
OUTPUT
o
OUTPUT
PRE-ADJUST
Figure
1 68806
Front
Panel
Layout
METER AND VOLTAGE, WATTS,
AND
AMPS SWITCH
E
POWER
[ID[
The analog meter,
(A
in
Figure 1), is scaled to display the output voltage,
current,
and wattage. Keep
in
mind that the metermonitors the output voltage
of
the supply notthe load, and that
the
outputpower
is always displayed
by
the
meter. The one exception is when the preadjust switch is pressed and
operating current is displayed. The
select
switch,
(8 in Figure 1), enables you to momentarily view the
output
voltage
or
current
by
pressing it left or right, respectively.
OUTPUT AND CURRENT PREADJUST SWITCH
A ten turn
potentiometer,
(C
in
Figure 1),
is
used to provide a precise means of output current
adjustment. A shaft lock
is
mounted with this knob to lock
in
a setting if a readjustment from a previous
current setting
is
not desired. When the
preadjust
switch
(0,
Figure
1)
is pressed, the meter will display
the value of the output current that will be delivered
to
the lamp after lamp start.
POWER SWITCH
This
is
the AC mains power switch
(E
in
Figure 1).
In
the "ON" position AC power will
be
switched into the
main circuitry of the power supply, and an integral indicator lamp will glow to indicate that the power
supply is on. The power switch
is
also a circuit breaker which will open both of the AC lines to the internal
circuitry
in
case of a fault within the unit.
6
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IV.2 REAR PANEL
J306 8301 J301
@
j'
+ Interlock
J307 J304
Figure
2 68806 Rear Panel
Layout
AC MAINS INPUT (J304,
Figure
2)
68806-M
ARC LAMP POWER SUPPLY
J304 is an IEC style socket which will accept power cords for worldwide use of the power supply. The
AC
mains cord
is
connected here.
LINE VOLTAGE SELECTOR (S301,
Figure
2)
••
8301 sets the input voltage range for a nominal 115
VAC
or 230
VAC.
It
is
factory preset for your area,
but should be checked before using the power supply.
INTERLOCK SOCKET (J301,
Figure
2)
This connection must be made, otherwise the main power supply will not turn on. ORIEL normally ships
a shorting plug which mates to this socket. The shorting plug must be replaced with the connector that
is supplied with the lamp housing in order to take advantage of its protection feature. Lamp housings
available through ORIEL use this connection as a safety arc lamp shut-off
in
case the access doors are
opened when the lamp
is
operating or
in
case of an excessive temperature rise within the lamp housing.
If you are not using an ORIEL lamp housing, for personal safety you should consider including
an
interlock
circuit
in
your equipment.
DC
OUTPUT CONNECTIONS (J306 and J307,
Figure
2)
These two UHF screw
on
connectors are the connections for the main DC output to the load. J306
is
the
positive, and J307
is
the negative. The low voltage side of
an
external ignitor or a lamp housing with built-
in
ignitor
is
connected to these two outputs. Both are earth ground isolated. Never
make
any
electrical
connections
to
these
sockets
with
the
power
supply
on.
7
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V.
OPERATING THE POWER SUPPLY
IV.1
SETUP AND USE
68806-M
ARC
LAMP POWER SUPPLY
The Oriel Model 68806 Arc Lamp Power Supply was designed for use with a wide variety of arc lamp light sources.
Please follow the above precautions, and the following procedures to use the power supply safely.
OPEN CIRCUIT SETUP
Make all connections to the ignitor and to the housing. If
an
interlock cable is available, then connect this to the
power supply interlock socket. Otherwise, use the jumper plug that was shipped with the power supply. The
, interlock operates by interrupting a 24
VAG
source to
an
internal
relay.
Therefore, this must be a jumper or contact
closure and not a ground connection.
CAUTION
YOU MAY USE THE JUMPER PLUG
IF
NO INTERLOCK CABLE EXISTS,
HOWEVER, THERE WILL
NOT
BE
ANY
INTERLOCKOR TEMPERATURE
PROTECTION.
Install the arc lamp according to the directions
in
the housing manual.
Pay
strict attention to the electrical,
and the physical orientation of the lamp.
If the lamp operating current
is
unknown, then determine the current setting by using Ohm's Law:
amperes =power + volts.
Check that the line voltage selector
is
in
the proper position for operation
in
your area. Connect the line
cord to the IEC socket, and plug the unit into
an
AC outlet.
Ensure that the "OUTPUT" control knob
is
set to the full counterclockwise position. Turn
on
the power
supply. Place the meter select switch to
"VOLTS"
and observe that the output
is
'"
100 volts
DC.
Release
the meter switch.
Press the "PREADJUST" switch. Read the meter display
on
the ampere scale. This
is
the operating
output current which will be delivered to the arc lamp. Turn the "OUTPUT" knob to set the desired
operating current. This step
is
necessary only when initially setting
up
the power supply or whenever a
new lamp with a different current rating
is
going to
be
used.
CAUTION
IF
THE PREVIOUS STEPS
ARE
NOT
FOLLOWED DAMAGE
TO
THE
LAMP
COULD
OCCUR BECAUSE
OF
THE POSSIBLE HIGHER OPERATING CURRENTSETTING
OF THE "OUTPUT" CONTROL KNOB.
8
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68806-M
ARC LAMP POWER SUPPLY
Press the
"START"
switch
on
the power supply front panel. The output voltage should measure off-scale
on
the meter, and the ignitor should fire a high voltage pulse to begin the lamp start. Power will now
be
delivered to the lamp, and the meter will display this value.
To
view the output voltage or current simply
place the momentary contact, and the meter select switch to the respective position, and monitor the
appropriate scale.
V.2
IGNITION
Arc lamps are filled with inert gas so the gap between electrodes
is
normally non-conducting. Starting
a lamp means making this gap conduct; to do this we apply fast, high voltage (up to 35 kV) pulses
between the electrodes. These pulses cause ionization
of
the gas between the electrodes.
Short high voltage electrical pulses have other effects; you can get a shock or tingle if you are
in
contact
.;with
the electrodes or power supply output. Such pulses find unusual ways
of
escaping from the path
you
intend for them. They "leak" out of cables due to capacitive coupling and will "track to ground" across any
dirty surface.
Loss or weakening of the ignition pulses will cause difficulty
in
starting the lamp (see also the
Troubleshooting Section of this manual). If you are having such difficulty then:
Check that the connections are tight
Re-route power supply cable away from any conductive surfaces such as instrument housing or
optical table tops.
9
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VI. CIRCUIT DESCRIPTION
VI.1
GENERAL
68806-M
ARC LAMP POWER SUPPLY
Please refer to schematic number
68806-3-1001
when reading this section.
The
schematic gives a block
diagram view of the major components of the
power
supply.
The
68806 was designed in a
modular
way
for reliability and for maintenance, and the schematic reflects this component approach to
the
power
supply design.
The input mains is applied via J304, through the circuit breaker/powerswitch, and the line voltage selector
to T1.
T1
steps down the input to a low voltage AC (24 volts nominal) which is then connected to the coil
of K1. The AC connection is not complete unless the interlock is made by a
jumper
or
a contact closure.
A complete connection at J301 will energize
K1
and allow mains power to be applied to
the
main
power
•...
supply
module
(27-20-007).
The
power
supply module will then begin to operate and convert the AC
mains voltage to a line isolated DC current.
The
power
supply module is a
state-of-the-art,
current
...
mode, switching
power
supply which operates at 40kHz.
The
meter
board
(68806-1210)
continuously monitors the output of the power supply
via
J1. It also
provides the required voltage levels for the meter, and for the remote inputs and outputs
via
J2
and J302.
DC power is then delivered to the load through the rear panel mounted connectors,
J306
(positive/+) and
J307 (negative/-). Either of these connections
may
be
ground referenced, if needed,
because
these
are
line isolated outputs.
10
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VII. CALIBRATION AND TROUBLESHOOTING
WARNING·
68806-M
ARC
LAMP POWER SUPPLY
THE POWER MODULE (27-20-007)
OF
THE MODEL 68806 POWER SUPPLY HAS
NO
FIELD SERVICEABLE PARTS.
DO
NOT
ATTEMPT
TO
REPAIR THE MODULE
IN
THE FIELD.
IF
A FAILURE
OF
THE MODULE OCCURS, THEN CONTACT YOUR
LOCAL REPRESENTATIVE FOR SERVICE.
ONLY QUALIFIED SERVICE PERSONNEL SHOULD ATTEMPTREPAIR OR
CALIBRATION OF THE POWER SUPPLY. THEY
MUST
EXERCISE EXTREME
, CAUTION WHEN WORKING
IN
THE UNIT WITH POWER ON. DANGEROUS
VOLTAGE LEVELS
EXIST
WITHIN THE UNIT WHICH COULD
HARM
IF
PROPER,
, ELECTRONIC TROUBLESHOOTING TECHNIQUES
ARE
NOT
ADHERED
TO.
VII.1 CALIBRATION
The required equipment to calibrate the power the power supply,
is
an
external 300 watt load resistor
of
less than
30,
and external voltage and current meters.
With the unit
off,
remove the top cover, and connect the ammeter
in
series with the load resistor. Connect
the voltmeter across the positive and negative output posts at the rear panel. Turn the "ADJUST" knob
full counterclockwise.
Switch the power supply
on
and adjust the output via the front panel control
so
that the output current, as
viewed
on
the external ammeter,
is
an
even value. Hold the meter select switch in the "AMPS" position
and trim
R6
so
that the front panel meter display agrees with the external ammeter.
Without changing the control knob setting press the "PREADJUST" switch.
Trim
R16
so
that the front
panel meter displays the output current setting. There
will
be
a slight decrease
in
the output current when
this switch
is
pressed. Adjust R16 to the output current value that was measured with the external
ammeter prior to pressing this switch.
Hold the meter select switch
in
the "VOLTS" position and, rotate the front panel control knob
so
that the
output voltage is
an
even value. Trim R13 so that the front panel meter agrees with the external
voltmeter.
Release the meter select switch and adjust the output with the front panel control until the product
of
the
external meters is
an
even value. Trim R12 so that the front panel meter agrees with this value.
Calibration
is
now complete. Switch the power supply off, and replace the cover.
11
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VII.2 TROUBLESHOOTING
68806-M
ARC LAMP
POWER
SUPPLY
The possibility of a fault occurring during its operational life
is
likely with any electronic equipment.
We
have strived to make this the most reliable power supply
available_
A competent service person should
perform any maintenance if a problem does occur. It
is
strongly recommended that field repair be limited
to the repair or replacement of all components which are readily available. No attemptshouldbe made
to
repair the powersupplymodule
to
the component
level_
Simply replace and return the defective module
to Oriel.
A flow chart of a suggested approach to troubleshooting
is
on
the next page. Please use it as a guide for
resolving any problems. This is general
in
nature and should be used as a starting point.
Do
not forget
,the analysis of obvious problems such as; loose or broken wires, blown fuses or circuit breakers and
unconnected external cables.
VII.3 SPECIFIC DESCRIPTIONS
POWER MODULE
(27-20-007)
This module
is
not
meant
to
be field serviceable, therefore only a general theory
of
operation
is
provided.
The module is easily replaced in the field,
and
should be treated as a replaceable component. Please
contact
your
representative
if
any
problems arise.
This module
is
an off-line two transistor forward converter operating at a frequency of 40kHz. The
switching stage operates
in
current mode for increased reliability and for improved line voltage regulation.
The input stage
is
connected directly to the
AC
mains, and line voltage selection
is
done by S301. This
is
then rectified and filtered to provide the bulk, unregulated DC voltage for the switching stage.
An
on
board, low current transformer steps down, and line isolates the control circuit's power source.
An
advanced secondary side filter network, and feedback loop serve to maintain a constant DC output current
with excellent regulation and control.
METER BOARD (68806-1210)
Please refer to schematic number 68806-3-1211 for this circuitry.
J1
pins 7
and
9 provide the
AC
for this circuit. This
is
rectified and filtered
by
CR1,
C1
and C3. The
raw
DC
is
applied to
VR1
and VR2 which then supply the regulated +/- 15 volts for the supervisory circuits.
The output current signal enters the board via
J1
pin 6 where it is then amplified by a two stage
operational amplifier (U1). The nominal voltage gain is 85. The output of the second stage is present at
one
of
the inputs to
U2,
and
is
also scaled by
R5
and
R6
to provide the current for the meter.
The output voltage signal enters the board via
J1
pin
10.
A resistive voltage divider consisting of
R8
and
R11
scale this to a
0-10
volt level which
is
then present at the other input to U2. Scaling for the meter
is
done by the
R9,
R13 combination.
The power reading
is
derived by analog multiplier
U2.
This integrated circuit multiplies the proportional
input representation of output current and voltage at pins 1 and 3. The output from U2 at
pin
7
is
then
scaled for the meter to display power.
12
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ApPrtthe Main
Power
and
Turn
the
Un~
ON
YES
Shut
down,
connect
the
resisllive load,
and
turn
the unit on.
YES
Check
Calibralion I
NO
68806-M
ARC LAMP POWER SUPPLY
Press
the
preadjustswitch.
Replace the
module
if there
Is
no adjustment,
and
the
meter
board
Is
OK.
Measure
6V
at
Jl
02,pln
1.
Replace module
If
not
present
Measure 0-6V range
at
Jl
02,
pin 2. Replace
module
If
not
present.
Troubleshooting Flow Chart
13
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68806-M
ARC LAMP POWER SUPPLY
The reference voltage from the power module enters the meter board at
J1
pin
1.
It
is
then connected
to
the front panel mounted adjustment potentiometer, R201, whose wiper
is
connected to J3 pin
2.
This
variable voltage exits the meter board via
J1
pin
2,
and
is then reconnected to the power module. As the
wiper voltage changes from
0-5
volts, the output of the module changes.
J4 serves
as
the interface to the meter, the meter select switch, and the preadjust switch. See schematic
number 68806-3-1001.
. J2 serves as the interface to the rear panel mounted remote socket
to
provide the signal levels, or accept
the external signal level for remote monitoring and control of the power supply. The nomenclature for the
pins
is
given
in
Section
111-5
.
..
The four, top mounted trimmer potentiometers are used only to calibrate the meter. They have no
...
interaction with the power module. Their function is as follows:
R6
Current display trimmer
R12 Power display trimmer
R13 Voltage display trimmer
R16 Preadjust display trimmer
See schematic number 68806-3-1211 for their location.
IGNITOR DRIVE (68810-3-1601)
Please refer to schematic number 68810-3-1601 for this circuitry.
IGNITOR DRIVE AND OUTPUT MONITOR CIRCUIT
The ignitor drive PCB contains circuitry to generate the 25kHz square wave required by the ignitor. It
is
a self oScillating inverter which starts when relay
K401
energizes at an open circuit voltage of
95
volts or
more. Relay contact K401-1
is
closed and the start switch
is
pressed to apply 24
VAC
to rectifier CR401.
The filtered output
is
used by R402 to Slightly bias 0401 into conduction.
0401 goes into conduction more and more until T
401
saturates. At saturation, 0401's collector current
increases at the limit set by the beta of the transistor and input voltage. This limits collector current to one
ampere. Since dildt is removed from T401, 0401 shuts off due
to
lack of base drive. The flyback voltage
is
of the correct polarity to bias
0402
into conduction, and the action repeats but of opposite polarity. The
result will
be
a two to one unregulated step
up
on T401's secondary. This
is
nominally a 100V P-P square
wave @ 30kHz. This square wave
is
connected to the ignitor via J305 on the rear panel.
14
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VIII. DRAWINGS
68806-M
ARC LAMP POWER SUPPLY
The following drawing/schematics are included with this manual. Parts lists are provided upon request.
68806-3-1001 System Interconnect Diagram
68806-3-1211
Meter Board Schematic
68810-3-1601 Ignitor Drive Schematic
15
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CR405 R406
J402
IN4005
5.1K
12V
CR407
IN.4742
~--------~ao
--~~~~
12V
R407, 18K R408,
lK
28
VAC
GROUND
-<1
(
••
'VV'v • "
I
I
~r:t
LAMP
R404, 330K
VOLTAGE-<3(
• "
(+)
I
I
I
J202
I
r-<1~2
MINI
JUMPER
K401
12V
LM358
R412
E1
E2
16
JUMPER
Q403
IRF820
5
~
10
- I K404-1
~I?
_ J
NOO--+---------------------------~"
L-(2~9~C
I
F"3
E4
'-------«2
( •
0------0.:--------.1
I
I
-<5
(
'"
"
I
-<7
( •
JUMPER
CR402
R401
IN4935
75
OHM
<71,1)
R403
33
75
OHM
<71,1)
3
.1uf,
50V
SQUARE
I,IAVE
OUTPUT
USED
ON
MODEL
68805
AND
68810
6-30-89
FLORRE
00
HO'
HA"
Ool,l.WI,..c
.u
..
,...C,.
'0
.,
___
.;
,.
...
U
..
".I'"
0'"1"
....
11
'''(G''''(O
ORIEL
CORPORATION
STRATFORO. CONNECTICUT
SCHEMATIC,
IGNITOR DRIVE
0
.......
.0
.....
'01
....
-<;
..
,.
uoil.u.s
Of"UtWJ":
"...:c.'.tO
,
...
s
..
...,~I
I'
....
CIOO
...
~
"""Ct: a
,,,
..
c.e.
......
c.l.lr.i----i-_--::-:-
___________
_
'-'IV,"'
.,
f"A(:(
01'
H(
...V
..........
c...........a
A"fO
(.'''U$.O''l
""""1'15.
OOUO(S
Mel'l'
"''''0 • , .. ,
~.:r·
...
~~~~:cn~~I..~:~~~.~~,~~:;:":?,~~·
.........
co"
..
(~,
'0
a, OQS
......
uOov'
.
____
_
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---------
----------_._-
-.--
Jl-3-<
J2-1-<
Jl'-6-<
Jl-1
-<
JUMPER
r<
Yc
'{/C!iZ"(2)l-<
CR4
R17
11'1914
4.7:K
~
Rl,5.1K
R18,
10K
~
:=
}
CONECTOR
KEYS
f---
f---
Cll
TIO
V
35V
CR3
LVA
100A
R2..
47K
C9,
.01
fi
-
Re
R9
2.4K 47K
R13
lOOK
R3,
47K
ClO,
.01
7
CR2
LVA
100A
3
2
R6,
50K
CC\.I---
rI
R7,
47K
U2
AD4202X
16
-15V
.,)(1""0"
B
IERR
IH97
ADDED
CIL
QL
RIB,
RI9, L
CR~
11-10-89 I
RF"
RI7
VAS
10K.
112 VATT,
57..
C I
ERR
12102
DELETED
R19.
ADDED
JS, f
12-90
I
Rf
R9
VAS
75K.
RI3 VAS
SOK.
-
>-
J4-3
C
>-
J4-4
11'1
"
>-
J4-6
Ir
"
>-
J2-5
PI'I
Vo
Vr
>-
J4-1
>-
J2-4
J3-4-<
Jl-4
-<
J3-1-<
JI-U-<
J2-e-<
J3-3-<
J4-7-<
Jl-2
-<
J2-2-<
J3-2-<
VM:
CC\.I~
:1
i~55r!T
~I
Ip
>-
Jl-10
>-
J2-6
>-
J4-5
>-
J4-2
• ' +15V
CRI
MDA
Jl-7
-<
/
AC
100
Jl-9-<
/AC
I • ,
-15V
Jl-5-<
/
COH
Jl-8
-<
/
COM
J2-3-<
/
COH
J2-7-<
/
COH
J4-8-<
/
COH
R16,
50K
NOTES,
1)
UNLESS
OTHER\.IISE
SPECIFIED,
0.)
ALL
RESISTORS
ARE
1/4\.1,
5%
b)
ALL
CAPACITORS
ARE
IN
uFo
,n.
JUNV,,--;Q USCL>
Fo.e
,;:?:;:,os/
6SSo~
o.</Lf
C>f-'19~09
°ft7fRriE
1)0
"or
ICAlI
DlJ.
.....
IHG
ORIEL
CORPORATION
STR.l.TFORO. CONNECTICUT
,.'
..
en
'0
..
,I,.,
SCHEHA
TIC,
W""'h.
Oht;"~''''(D
HETER
P.W.B.
UNl..1U
0IH("
.....
IS(
V(CIfI(O.
,_,
~""~f
,,,
...
c.,::::·":oc;Z!c:~"',
:\,-;~~(~
...
u.
r
____
i-::-::::=U~N;IV.:..::E~R~S~A_=L...:.P~O~\.I::.=E~R:...:S~U~P:...:.P~L~Y~
MUI.1
at
''''(1:
()ff
"'("vl' ...
1\.C,_wC
AND
~~~~S~~~A::~"::~:"~c?c!!.t-::i:!OA:':~
•
--
• , ,
--
t..oOV( .....L
.~"'s
I""""U
MUS'
.t
Ct.I.u#(O
to
.........
co
....
(.,
'0
a(
00'
.....
·"0..."
,,~.
Of
Ct..,,,1lAIf~O~''''''.
~
,1,11::"
~::":";.~"~~!_~:,::::~
...
t~.~~.
-.
_~~'~~;rt<"L~
68805-3-1211
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com
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