Orion Tools GSN40ST User guide

MODEL GSN40ST
GAS CONCRETE NAILER
SAFETY OPERATE MANUAL

CONTENTS
ITEM PAGE
1. SAFETY ················································· 1
2. SPECIFICATION······································· 6
3. GENERAL OPERATION MANUAL ··············· 8
4. MAI NTENANCE ·········································· 16
5. EXPLODED DRAWING AND PARTS LIST··· 20

[fil]
IMPORTANT INFORMATION MUST TO KNOW
BEFORE TO READ
Read and understand toollabels
and all of operating lnstrulos,
safatypracaul:ionsamwarnings In
this manual before operating or
maintaining this nailer.
Fallure to follow wamlngs could result In DEA.TH
or SERIOUS INJURY.
Moat accidents that result from the operation and
maintenance of Nallars are caused by the fallure
to observe basic safety rules or precautions. An
accident can often be avoided by recognizing
a potentlally hazardous situation before It
SAFETY
IMPORTANT SAFETY INSTRUCTIONS FOR
USING NAILERS
READ ALL INSTRUCTIONS
This Nailer is powered by internal
combustion device.
This Nailer shall only be used with
dispensers for combustible gas
which are listed in this manual.
DANGER
1. OPERATORS AND OTHERS IN WORK AREA
MUST WEAR SAFETY GLASSES WITH SIDE
SHIELDS.
occurs, and by observing appropriate safety
procedures.
Basic safety precautions are outllned Inthe
"SAFETY'' section of this Manual
Hazards that must be avoided to prevent bodily
Injury or machine damage are Identified by
DANGERS andWARNINGS on the Nailerand in
thisManual.
Never use this Naller for appllcatlons other than
those specified inthis Manual.
OEFINITIONS OF SIGNAL WORDS
DANGER indicates an imminent hazardous sib.Jation
which, If not avoided, will result in death
or serious injury.
WARNING indicates a potentially hazardous
situation which, If not avoided, could
result indeath or serious injury.
CAUTION Indicates a potentlally hazardous
situation which, if not avoided, may
result in minor or moderate injury, or
may cause machine damage.
NOTE emphasizes essential infonnetion.
EXPLANATION OF THE FUNCTION OF THE TOUA
NAILER
This tool has a FULL SEQUENTIAL ACTUATION
MECHANISM (on the nailerbody marl<del _...,.'VJ ·
First, press the push lever ( push lever be lled
apart of the full sequential actuation mechanis_m)
against the workpiece; press down of the nailer,
and then pull the trigger to drive the nail. Follow
the same sequence to continue driving nails after
the push lever and trigger are return back in place.
When operating the Nailer, always
wear safety glasses with side
shields, and make sure others in
work area weer safety glasses.
Safety glasses must confonn tothe requirements
of American Natlonal Standards Institute,
ANSI ZB7.1and provide protection against flying
particles both from the front and side.
The employer must enforce the use of
safety glasses by the Nailer operator and
others in work area.
2. NEVER USE IN PRESENCE OF FLAMMABLE
LIQUIDS OR GASES.
This Nailer must not be used in a
combustible environment or in
presence of flammable liquids or
gases, e.g. lacquer, paint, benzine,
thinner or gasoline.
This Nailer produces hot exhaust gases that
may ignite flammable materials and produces
sparks during operation.
3. DO NOT TOUCH AROUND THE EXHAUST
OUTLET.
This Nailer produces hot exhust
gases that mayflammable matenals.
The push lever and nose will
become hot end get heated up after
prolonged or rapid use.
Do not touch with bare hands.
4. EXPLOSION AND FIRE HAZARD.
The fuel cell is an aerosol dispensers
with flammable contents.
Pressured container and the
propellent will remaininthe fuel cell.
Faillure to follow instructions may
result in explosion or fire.

2
!
WARNING
Keep the Nailer, fuel cells and battery
away from sunshine and from
temperature exceeding 120°F
(50"C).
Fuel cell and/or battery may burst,
releasing flammable gas.
Do not pierce or bum the container,
even after use.
Do not incinerate, refill, reclaim
or recycle the fuel cell.
Do not spray to a naked flame or any
incandescent material.
Keep away from ignition sources
No smoking.
Keep out of the reach of children.
9. STORE NAILER PROPERLY WITH FUEL CELL
AND BATTERY REMOVED.
When not in use, the Nailer, fuel cell and battery
should be store in tool case and in a dry place.
Sl:llehdoasa1 41'F(5"C) - T1'F (25"C) .
Keep the Nailer, fuel cell and battery out of
directsunlightandoutofinavehicle.
Keep out of reach of children.
Lookthe storage area.
1O. KEEP WORK AREA CLEAN.
Cluttered areas invite injuries. Clear all work
areasofunnecessary tools,debris, furniture, etc.
11. KEEP VISITORS AWAY.
Do not letvisitors handle the Nailer.
All visitors should be kept safely away from
work area.
5. NEVER POINT TOOL AT YOURSELF OROlllERS
IN WORK AREA.
Always assume the Nailer contains
fasteners.
Never point the Nailer at yourself or
others, whether it contains fasteners
or not.
If fasteners are mistakenly driven, itcan lead to
severe injuries.
Never engage inhorseplay with the Nailer.
Respect the Nailer as a working implement.
6. KEEP FINGERS AWAY FROM TRIGGER
WHEN NOT DRIVING FASTENERS TO
AVOID ACCIDENTAL FIRING.
Never carry the Nailer with finger on trigger
since you could drive a fastener unintentionally
and injure yourself or someone else.
Always carry the Nailer by the handle only.
7. ALWAYS WEAR EARAND HEAD PROTECTlON.
Always wear ear protection to protect your ears
from loud noise.
Always wear head protection to protect your head
fromflyingobjects.
8. USE OllTSIDE OR WELL-VENTILATED AREAS.
This Nailer shell not be used in
enclosedor poorlyventilated areas.
This Nailer exhausts carbon monoxide
which is a danger to health when
inhaled.
Do not inhale.
12.DRESS PROPERLY.
Do notwear loose clothing or jewelry as they can
be caught inmoving parts.
Rubber gloves and nonskid footwear are
recommended when working outdoors.
Wear protective haircovering to contain long hair.
13. CHECK PUSH LEVER BEFORE USE.
Remove fuel cell and battery, and then make
surethe pushleveroperatesproperly.Neveruse
the Nailer unless the push lever is operating
properly, otherwise the Nailer could drive a
fastener unexpectedly. Do not tamper with or
remove the push lever, otherwise the push lever
becomes inoperable.
14. KEEP ALL SCREWS AND COVERS TIGHTLY
IN PLACE.
Keep all screws and covers tightly mounted.
Check their condition periodically.
Never use the Nailer if perts ere missing or
damaged.
15. DO NOT LOAD FASTENERS WITH TRIGGER
OR PUSH LEVER DEPRESSED.
When loadingfasteners intothe Nailer,
1) do not depress the bigger;
2) do not depress the push lever;
3) keepthe Nailerpointeddownward.
16. KEEP FACE, HANDS AND FEET AWAY FROM
FIRING HEAD DURING USE.
Never place your face, hands or feet closer than
8 inches (200 mm) from the firing head.
A serious injury can result if the fasteners are
deflected by the workpiece, or are driven away
from the point of entry.
t
uo• F MAI
(SO'C)

3
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17. PLACE NAILER PROPERLY ON WORKPIECE.
Do notdrive fasteners on top of other fasteners
or with the Nailer at too steep of an angle; the
fasteners can ricochet and hurt someone.
18. DO NOT DRIVE FASTENERS INTO THIN
BOARDS OR NEAR CORNERS AND EDGES
OF WORKPIECE.
Thefasteners can be driven through or away
fromthe workpiece and hitsomeone.
19. NEVER DRIVE FASTENERS FROM BOTH
SIDES OF A WALL AT lHE SAME TIME.
Thefasteners can bedriven intoand through
the wall and hita person on the opposite side.
20. CHECK FOR LIVE WIRES.
Avoid the riskof severe electrical shock by
checking tor live electrical wires that may be
hidden by walls, floors or ceilings. Tum off the
breaker switch to ensure there are nolivewires.
21. DO NOT OVERREACH.
Keep proper footing and balance at all
times. Do notallowed operate the nailer
on the scaffold and ladder.
22. NEVER USE NAILER WHICH IS DEFECTIVE
OROPERATING ABNORMALLY.
If the Nailerappears tobe operating unusually,
making strange noises, or otherwise appears
defective, stop using it immediately and arrange
for repairs by a dealer authorized service center.
23. TAKE FUEL CELL AND BATTERY OUT OF
NAILER WHEN:
1) doing maintenance and inspection;
2) clearing ajam;
3) it is not in use;
4) leavlng work area;
5) moving Itto another locatlon;
6) handing itto another person.
Never attempt to clear a Jam or repair the Nailer
unless you have taken fuel cell and battery out
of the Nailer and removed all remaining fasteners
from the Nailer.
The Nailer should never be left unattended since
people who are not familiar with the Nailer might
handle it and injure themselves.
24. KEEPALERT.
Operate the nailer only in good physical and mental
state.
Do not operate the Nailer when you are tired.
The Nailer should never be used by you if you
are under the influence of alcohol, drugs or
medication that makes you drowsy.
25. HANDLE NAILER CORRECTLY.
Operate the Nailer according to this Manual.
Never allow the Nailer to be operated by children,
individuals unfamiliar with its operation or
unauthorized personnel.
26. NEVER USE NAILER FOR APPLICATIONS
OTHER THAN THOSE SPECIFIED IN lHIS
MANUAL.
27. HANDLE NAILER CAREFULLY.
Do not drop the Neller or sb'lke the Neller against
hard surfaces; and do not saatch or engrave
signs on the Nailer. Handle the Nailer carefully.
28. MAINTAIN NAILER WITH CARE.
Keep the Nailer clean and lubricated for better
and safer perfonnance.
29. USE ONLY PARTS, ACCESSORIES OR
FASTENERS SUPPLIED OR RECOMMENDED
BY DEALER.
Unauthorized parts, accessories, or fasteners
may void your warranty and can lead to malfunction
and resulting injuries.
Only service personnel trained by dealer,
distributor or employer trained personnel shall
repair the Nailer.
30. NEVER MODIFY OR ALTER A NAILER.
Doing so may cause it to malfunction and personal
injuries may result.

4
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FUEL CELLIMPORTANT SAFETYINSTRUCTIONS
DANGER
• Fuel cell, fuel and propellant are flammable
under pressure.
Explosion I Fire Hazard
Must to follow all instructions
otherwise may result in fire and
exploslon when handllng dispensers
for combustible gas for the purpose
of storage, transportation, Inserting Into and
taking out of the tool and dlsposal.
®moke when handllngthefuelcell.
IMPORTANT SAFETY INSlRUCTIONS FOR
BATIERY CHARGER
WARNING
Death or serious bodily injury could result from
Improper or unsafe use of battery chargers.
To avoid these risks, follow these basic safety
instructions:
READ ALL INSTRUCTIONS
1. This manual contains is important safety and
operating instructions for battery charger Mcxtel
504.4.04.013.XX.
2. Before using battery charger, read all instructions
andcautionary markings on (1)nailer,(2) battery
charger,(3) batterypack.
WARNING
Do not Inhale Its contents.
In caseofbeinginhaled;theperson
affected should be taken into the
open air End brought mo acomfortable
position.
3. To reduce risk of injury, only use rechargeable
battery type504.4.04.011.03. other type of
batteries may burst causing personal injury and
damage.
4. Do not expose battery charger to rain or snow.
Expanding gases cause low temperatures.
Fluld gases might cause lnJurlea when getting
In touch with skin or ayes.
In case of contact with skin ; wash the contact
surface carefully with wann water and soap and
apply a skin cream when dry.
Incaseofcontactwith eyes ; rinsetheopeneyes
under running water.
Contact a doctor if necessary.
Store In wall-vantllated area.
Stora undar 41"F (5"C) -77"F (25"C ) (e.g.
Do not store under the direct sunllght or Ina
vehicle).
Do not expose to an open flame and sparks.
Do not puncture or open the fuel cell.
Do not reflll, reclalm or recycle the fuel cell.
Dispose of according to local regulatlons for
aerosol products.
Do not dispose of fuel cell with other scrap for
recycling.
Keep out of reach of chillhn.
5. Use of en attachment not recommended or sold
by the battery charger manufacturer may result
in a risk of fire, elecbic shock, or injury to persons.
6. To reduce risk of damage to electric plug and
cord, pull by plug when disconnecting battery
charger.
7. Make sure cord is located so that it will not be
stepped on, tripped over, or otherwise subjected
to damage or stress.
8. An extension cord should not be used unless
absolutely necessary.
Use of improper extension cord could result in a
risk of fire end electric shock. If extension cord
must beused make sure:
a) That blades of extension cord are the same
number, size, and shape as those of plug
on battery charger;
b) That extension cord is properly wired and in
good elecb'lcal condlUon;
c) That wire size is large enough for AC ampere
raUng of battery charger as specified Intable 1.

5
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Table 1
RECOMMENDED MINIMUMAWG SIZE FOR
EXTENSION CORDS FOR BATTERY CHARGERS
AC Input Ral>1Q Amperes AWG SizeofCad
Equal to or but lees than Length
Cit" Cord, Feet(Meter)
3. DO NOT short-circuit the battery.
4. DO NOT insert any objects into the battery
charger's air vents. Electric shock or
damagetothe batterychargermayresult
5. DONOT charge outdoors. Keepthe batteryfNl8'J
greater then 2.5(7.5) 50(15) 100(30) 150(45) from direct sunlight and use only where
0 2
18 18 18 16
2 3
18 18 16 14
3 4 18 16 16 14
If the input rating of a battery charger is given in
watts rather than inamperes, the corresponding
ampere rating is to be detennined by dMding the
wattage rating bythe voltage rating-for example:
1,200 watts/120volt=1O Amperes
9. Do not operate battery charger with damaged
cord or plug, should replace them immediately.
10. Do not operate battery charger if it has received
a sharp blow, been dropped, or otherwise damaged
inany way; take it to a qualified serviceman.
11. Do not disassemble battery charger; take it to a
qualified serviceman when service or repair is
required.
Incorrect reassembly may result in a risk of
elecbicshockorfire.
12. To reduce risk of elecbic shock, unplug charger
ficm receptacle before aUempling anymaintenance
or cleaning. Removing the battery will not reduce
this risk.
13. Please read this Manual before using the battery
charger.
IMPORTANT SAFETY INSTRUCTIONS FOR USE
OFlHE BATTERY AND BATTERY CHARGER
You must charge the battery before you use the
Nailer. Before using the model 503.1.16.001.01
batterycharger, besureto readallinstructions and
cautionary statements on the battery and In this
manual.
REMEMBER: ONLY USE BATTERY TYPE:
NO. 504.4.04.011.03.
OTHER TYPES OF BATTERIES MAY BURST
AND CAUSE INJURY!
Follow these instructions to avoid the risk of injury:
WARNING
Improper use of the battery or battery charger
canleadtoserious lnJury.Toavoidthese lnJurles:
1. DO NOT disassemble the battery.
2. DO NOT incinerate the battery, even if it is
damaged or is completely worn out.
The battery can explode ina fire.
there islow tumidity and gooclventilation.
6. DO NOT charge when the temperature is below
SO"F(10"C) or above 104"F (40"C).
7. DONOTconnect two batterychargerstogether.
8. DO NOT insert foreign objects into the hole for
the battery or the battery charger.
9. DO NOT use a booster transfonner when charging.
10. DO NOT use an engine generator or DC power
to charge.
11. DO NOT store the battery or battery charger in
places where the temperature may
reach or exceed 104"F (40"C).
12. MUST TO DO operate charger on standard
household electrical power (120 volts).
Using the charger on any other voltage
mayovert.eelanddamagethecharger.
13. MUSTTODOwait atleast 15minutesbetween
charges to avoid overheating the
charger.
14. MUST TO DO disconnect the power cord from
its receptacle and cut off the charger
power when the charger is not in use.
DISPOSAL OF THE EXHAUSTED BATTERY
WARNING
Do not dispose of the exhausted battery. The
battery must explode if it is incinerated. The
product that you have purchased contains a
rechargeable batlary. The battery is recyclable.
At the end of Its useful llfe, under various state
and local laws, It may be Illegal to dispose of
this battery into the municipal waste stream.
Check with your local solld waste offlclals for
detalls Inyour area for recycllng options or proper
disposal.
EMPLOYER'S RESPONSIBILITIES
1. Ensurethat this MANUAL is available tooperators
and personnel perfonning maintenance.
2. Ensurethat Nailersareusedonlywhenoperators
BlC:I olhersinv.atarea BeEYE PROT'EC1al
3. Enforcethe uee of EYE PROTECTOR byoperalcls
and others in work area.
4. Keep Nallers Insafe working order.
5. Maintain Nailers properly.
6. Ensure that Nailers which require repair are not
further used before repair.
SAVE THESE MANUAL AND MAKE THEM
AVAILABLE TO OTHER USERSANDOWNERS
OFlHISTOOLI

6
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SPECIFICATION
1 GAS CONCRETE NAILER
2. Available Nails
NOTE:
Choose the suitable nail length .
Choose over1ong nailwill cause the nail bending orthe nail head emersion on the work piece.
Suggest to choose the suitable nail length according to the below table .
Work Conditions
Nail Style d
Nail Length
Nailthrough wood
to conaete
2.2mmx25mm
2.2mmx45mm
2.2mm•64mm
wood
suitable lengthI [\'.2:::.)Jfire intoconcrete length
concrete nail length
NailsthroMQtl the wood i ntothe concrete lenQth is 15-20mm.
wood thickness suitable lenmti re into the conaete leng th
!
10mm
25mm
about 15mm
!
25-30mm
<!li_mm
about20mm
45,_,somm
64mm
about 15mm
Nailthrough sheet
steel intoconcret
2.2mm><25mm
Ji
sheet steel
suitable length]
(.2
.;
,..
.
.
:
·2 .·
'·
'
J·) I
fire into concrete length
concret naillength
Nails through the sheet steel into the concrete length is 12-20mrji.
heetsteelthicknessno_tg_reaterthan 3m
TYPE
GSN40ST
Typeofpower
Piston reciprocating
Applicable nails
See 2. Available Nails.
Nail Capacity
80 nails
Ambient temperature
-5-C- 50'Cj23"Fto 120"F_l_
Dimensions
420mm<l..) •378mm0-0 ><111mmtW.>
Weight
7.51bs. C3.4kg Include battery)
Cycle Rate
1,...,2 nails/second
BaPack
NiMH 6V 1.5Ah
!
Plastic strip nails
MIN
MAX
II
I
a
25
I
I
..
l
!

7
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NOTE:
When fire the plastic strip nail to the common concrete, should payattention to control the nailfire place
with the concrete marginal range and the nail between the nail range, if the distance undersize, the
concrete will easy to crack to injure yourself or someone around you.
Suggest the nailfire placewith the concrete marginal range no lessthen 50mm, nail between the nail ranges
no less than 60mm.
WARNING
Be sure to use only the qualified nails as the above sizes. The use of any other nails can result in tool
malfunctlon or nall breakdown, leadlng to serious Injuries.
Only nails shown in the above table can be driven with this Nailer.
3 Fuel cell
4. Charger
Fuel Cell
Sold Separately, Specification es below:
1) <1>31.5mm Pressure 16,......18bar,
Using temperature range: 23 "F (-5"C ) ....... 120"F (50"C )
Model No: FC165-1-1, FC154-1-1 .
2) Cl>31.5mm Pressure 10.8.......11.6 bar,
Usingtemperature range: 23 "F (-5"C ) ,....120"F
(50'C)
Model No: FC165-2-1, FC154-2-1.
!
l"l'lJtj>_ower source
AC110 -240V / 50-60Hz/0.35A
Ch"'ll" time
About 2hrs
Charging voltage
DC 6V
Chcurrent
DC 0.7A
ChargerWeight
0.15Kg
Adapter Weight
0.085Kg
!

8
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GENERAL OPERATION MANUAL
NOTE:
The information contained in this Manual is designed to assist you in the safe operation of the Nailer.
Some illustrations inthis Manual may show details or attachments that differ from those on your own
Nailer.
NAME OF PARTS
1.Gas Concrete Nailer ( MODEL: GSN4Dsn
Top Cover Latch
Piston
Piston Assembl)"
Firing Head Nail Feeder Magazine
2. Battery Pack(504A.04.011.03)
Terminal
Latch
Battery Pack
3. Battery Charger(504.4.04.013JO<)(include Adapter and Charger Base)
Battery Installation
nnec:tlon Receptade
Adapter
Charger Base
Pilot lamp
Air Vent
Connection Plug
Power Plug