Orion Promaster Board Pole for Stealth+ User manual

ORION VAN GEAR
Promaster Board Pole for Stealth+
INSTALLATION GUIDE [e-mail] - [phone]
v1
Proudly Made in Oregon

PLEASE READ BEFORE INSTALLATION
ORION VAN GEAR LLC STRONGLY RECOMMENDS PROFESSIONAL INSTALLATION OF
AFTERMARKET ACCESSORIES TO YOUR VEHICLE. IMPROPER INSTALLATION COULD RESULT
IN AN AUTOMOBILE ACCIDENT AND COULD CAUSE SERIOUS INJURIES OR DEATH. YOU ARE
RESPONSIBLE FOR ASSEMBLING AND SECURING ORION VAN GEAR PRODUCTS TO YOUR
VEHICLE, CHECKING THE MOUNTING POINTS AND ATTACHMENTS PRIOR TO USE, AND
REGULARLY INSPECTING THE PRODUCTS FOR WEAR AND OR DAMAGE. YOU MUST ENSURE
THE PERSON(S) INSTALLING THE PRODUCT READ, UNDERSTAND, AND FOLLOW ALL
INSTRUCTIONS AND WARNINGS BEFORE BEGINNING THE INSTALLATION. THE
RESPONSIBILITY TO CORRECTLY INSTALL ORION VAN GEAR PRODUCTS IS YOURS AND MUST
BE TAKEN SERIOUSLY. ORION VAN GEAR LLC WILL NOT BE HELD LIABLE OR RESPONSIBLE
FOR DAMAGES OR PERSONAL INJURIES RESULTING FROM THE USE OF OUR PRODUCTS.
● ALWAYS INSPECT YOUR PRODUCTS UPON ARRIVAL
FOR SHIPPING DAMAGE OR MISSING PARTS
● REPORT MISSING OR DAMAGED PIECES TO OUR
SUPPORT TEAM BEFORE BEGINNING THE
INSTALLATION - [e-mail]
LINK TO ORIONVANGEAR.COM

MATERIALS REQUIRED
REQUIRED
● 1x 7/16” Wrench
● Drill Set
- 1/8” Drill Bit
- 9/32” Drill Bit
● 1x 5/32” Ball End Allen Key (For 1/4”-20 Hardware)
● 1x Blue Threadlock (Medium Strength)
[RECOMMENDED ON T-NUT HARDWARE]
● 1x 1 oz Anti-seize Lubricant
[RECOMMENDED ON ALL NYLON LOCKNUT JOINTS]
● 1x Step Ladder
RECOMMENDED
● 1x Extra Person
● Extra Rags (to keep things clean)
● 1x Tape Measure
● Mild Soap + Warm Water (to clean off excess anti-seize)
*Included hardware shown on next page

INCLUDED HARDWARE
1/4”-20 Hardware
3/4” BL
1 1/4” BL
2x
6x
Black
HEX NYLON NUT
2x
15S T-NUT
W/SPRING BALL
WASHERS
2x
2x
BUTTON-HEAD SCREWS
5x
Silver
Seam Plate (2 hole)
Bayonet
4x
5/8” BL
1x
Board Pole (bottom) Board Pole (top)

1A - Slide the BAYONET into the bottom section of the board pole (the shorter piece) making sure
to align the threaded holes on the BAYONET with the holes on the board pole.
1B - Insert 2x 5/8" SCREWS through the ladder into the BAYONET. (Apply Threadlocker)
1C - Join the top and bottom board pole sections together and insert remaining 2x 5/8" SCREWS
(Apply Threadlocker)
1D - Tighten all SCREWS.
STEP 1
(top section)(bottom section)
BAYONET
5/8” BL SCREW (2 EACH SIDE/4 TOTAL)
[1/4”-20 HARDWARE]
[APPLY THREADLOCKER]

2A- Determine the desired location for the board pole on the driver’s side of your van. The top of
the pole mounts to the 8020 through the slots on the Stealth+ rack.
2B- Roll 2x 15S T-NUTS in to the 8020 approximately 2” apart to match the desired location
determined in step 2A.
2C- Hold the pole in position and attach the top using 2x 3/4" SCREWS with 2x Black WASHERS
into existing T-NUTS. Screws should be hand tight minus 1 turn to allow adjustment in the next
step. (Apply threadlocker)
STEP 2
T-NUTS Drop into place
3/4” BL SCREW & 15S T-NUT (2 EA)
[1/4”-20 HARDWARE]
[APPLY THREADLOCKER]

3A- Next, position the pole so the bottom flange sits flush towards the top of the van’s pinch weld as
illustrated in Fig. 3A. Once positioned, tighten the 2 screws on the top of the pole from step one.
3B- Using the 2 slots on the bottom flange as a template, mark and drill holes into the van’s pinch
weld. Use a 1/8" drill bit for the pilot holes followed by a 9/32” bit for the final hole size. Note: It’s
recommended to paint the holes after they are drilled.
STEP 3
Fig. 3A
Bottom Flange (2 hole)
Top of Van
Pinch Weld

4A- Use 2x 1.25” SCREWS, 4x WASHERS, and 2x NYLON NUTS to grip the bottom flange,
pinch weld, and backing plate. Use the order specified in Fig 4A below. (Apply anti-seize)
4B - Tighten all connections and enjoy!
STEP 4
1 1/4” BL SCREW, LOCKNUT, (2)
AND WASHERS (4)
[1/4”-20 HARDWARE]
[APPLY ANTI SEIZE]
Bottom Flange (2 hole)
Backing Plate (2 hole)
Pinch Weld
1 1/4” BL SCREW
WASHER
WASHER
NYLON NUT
Under Van
Fig. 4A

STOKED WITH YOUR NEW ORION PRODUCTS?
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We can’t wait to see your adventures and hear your stories!
FOR ANY QUESTIONS REGARDING INSTALLATION
OR REPLACEMENT PARTS CONTACT US:
ORION VAN GEAR PRODUCTS
ARE PROUDLY MADE IN THE USA.
[e-mail]
[phone]
instagram.com/orionvangear
facebook.com/orionvangear
tiktok.com/@orionvangear
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installing our products to automatically enter to win unique
prizes. You will receive a unique review link via email 2-3
weeks after your rack is delivered so keep an eye out! Or
use this link: https://orionvangear.com/pages/reviews