Orion OriLink 23430 User manual

MANUAL / BRUKSANVISNING / GUIDE D’INSTRUCTIONS / BEDIENUNGSANLEITUNG
English Manual for TSM-module 23430, Rev R10, 180409
OriLink®
Monitoring System
Tank Surveillance Module, 23430
Covers TSM from serial number 12-020000 with indicator led board and overlay with main board 203 02 91 A with chip
version 2.00.00 or later.
(In most parts it also covers earlier models, some features may be missing and some settings are maybe different in earlier
versions)

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Table of Contents
1. INTRODUCTION 3
2. MECHANICAL INSTALLATION 3
3. ELECTRIC INSTALLATION 3
3.1. THE MAIN MODULE 3
3.2. CONNECTION ADAPTER (203 03 17) 5
3.3. LID INDICATOR BOARD (203 03 03) 5
4. CONFIGURATION 6
4.1. CHECK BEFORE CONFIGURATION 6
4.2. ADDRESSING THE TSM 6
4.3. SET-UP MODE 6
4.4. CHANGE ADDRESS [TCM//ADDRESS]6
4.5. RECOMMENDATION FOR SETTING ADDRESSES 7
5. CONFIGURE THE PORTS 7
5.1. CONNECT A TANK TO A PORT [TCM//PORTX/TANK]7
5.2. SET THE MASK [TCM//PORTX/MASK]7
5.3. ANALOGUE SENSOR SETTINGS 8
5.3.1. Set the input signal filter time constant ............................................................................................. 8
5.3.2. Adjusting the offset............................................................................................................................ 8
5.3.3. Adjusting the calibration................................................................................................................... 8
5.3.4. Set sensor full scale........................................................................................................................... 9
5.4. FLUID SPECIFICATION 10
5.4.1. Set fluid name.................................................................................................................................. 10
5.4.2. Set fluid part number....................................................................................................................... 10
5.4.3. Set the fluid density ......................................................................................................................... 10
5.5. TANK SPECIFICATION 11
5.5.1. Set tank capacity.............................................................................................................................. 11
5.5.2. Set the tank reorder volume level.................................................................................................... 11
5.5.1. Set the tank stop volume level.......................................................................................................... 11
5.5.2. Set tank bottom area........................................................................................................................ 12
5.5.3. To configure a TSM port for a tank that does not have a constant area ......................................... 12
5.6. DISPLAYING TANK CONTENT ON A LED DISPLAY 13
5.6.1. Set LED address.............................................................................................................................. 13
5.6.2. Set LED update interval .................................................................................................................. 13
5.7. SET THE TYPE OF TANK (PC SYSTEM). 14
6. MENU TREE 15
7. FAST MENU CODES 16
8. TECHNICAL SPECIFICATION 17
9. TO CONNECT DISCRETE LEVEL SENSORS 23 132/138/171 AND SOLENOID VALVES 18
9.1. FRESH OIL TANK,23138 (2-LEVELS) 18
9.2. FRESH OIL TANK,23171/23183 (1-LEVEL) 18
9.3. WASTE OIL TANK,23132 (2-LEVELS) 18
9.4. ONE TSM PORT CONTROLS A NUMBER OF PUMPS 19
10. EX-BARRIER 23187 FOR DISCRETE LEVEL SENSORS. 19
10.1. CONNECTING A WASTE OIL TANK 23132 (2-LEVELS) 20
11. TO CONNECT AN ANALOGUE SENSOR 20
11.1. ANALOGUE SENSOR 23417 20
11.2. CONNECTING AN ANALOGUE SENSOR. 21
12. EX-BARRIER 23 188 FOR ANALOGUE SENSORS. 21
12.1. CONNECTION 22
13. MPDM PCB MOUNTED IN A TSM BOX 22

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1. Introduction
The OriLink® TSM module, (Tank Surveillance Module), is used to control pumps and/or measure levels in tanks
using floater based level switches. A TSM can be used both for fresh and waste oil tanks.
The TSM (23430) is based on a TCM 23408 but has a lid (p/n 203 03 11) with a led indicator board (p/n 203 03 03)
and a connector adapter (p/n 203 03 17) added to the main board 203 02 91.
Earlier models than serial number 12-02000 can be made with either a MPDM (23400) with another software ( chip
labeled TSM 1.xx.xx) and/or have a lid with chassis mounted indicator led’s. Because of this a lot of this manual also
in most parts covers older modules. Some features may be missing and some default settings may be different.
NOTE! The OriLink® installation manual should be available when installing and configuring a TSM.
2. Mechanical installation
The TSM is delivered mounted in a metal box with power supply. It can also be delivered as a spare part PCB (p/n 203
03 91) .
Complete TSM in a box is mounted on a wall or other suitable place using the four-ø5 mm holes in the bottom corners
of the box.
If a PCB is used it is important that a power supply with enough performance is used, 24VBC 5A.
3. Electric installation
3.1. The main module
The TSM should be connected to mains 230VAC/50Hz using phase, neutral and ground.
Alentec & Orion AB recommend that the connection is done through a 2-pole lockable working switch.
The “knock-out” holes on the lower right hand (see picture) should only be used for mains power supply to separate
mains from the circuit board (DC) side of the module.
The TSM is equipped with a switched power supply of 150W that can be set for 110VAC/60Hz or 230VAC/50Hz
by the internal switch shown by the yellow sticker.
It has five connectors (A) for the OriLink® communication. Two of these connectors, MPDM IN and MPDM
OUT are not connected to +24V and are intended for a connection to another TSM, MPDM or other modules that
already have +24VDC. This is to prevent connecting +24VDC from two power supplies.
The other three connectors are used to connect external devices without a power source such as a Printer Module
(PM), a LED Module (LED) and/or a KeyPad (KP). These connectors can only supply power to a single device. For
more detailed information see the OriLink® Manual

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NOTE! If the communication loop begin in one of these modules it must be connected to either MPDM IN or
MPDM OUT or +24V must not be connected.
The RESET-button (B) can be used to reset the module or reset the module address.
Power supply is connected to the connector (C).
NOTE! Check polarity, GND is closest to the hole!
The connector (D) is used when you install a chassis-mounted key switch and
diode. With the key switch you can set the status of the module to OFF-,
NORMAL-, or OVERRIDE-mode. The diodes indicate setting.
There are four connectors (E) market +24 V, OC, A, B and GND, one
for each pump/tank. Solenoid valves and level sensors are connected
to these connectors.
“A” of a TSM port is connected to “order oil/emptying” of the level
sensor.
“B” of a TSM port is connected to “Stop level” of the level sensor.
“GND” of a TSM port is connected to common of the level sensor.
“+24V” of a TSM port is connected to one of the terminals of a
solenoid valve and “Sol” is connected to the other.
TIP! If a TSM is used for a tank containing flammable liquid it could be necessary to use an EX
protection.
There are two diodes (F) for every port. These indicate the status of entry points A and B, the level in the tank.
One diode (G) on each port indicates if the solenoid valve is open or not.
If the diode (H) is flashing the module is operational and working properly. A steady light or completely off
indicates a problem.
DIL switches for termination and BIAS are located at (I). (J) Shows the position of the replaceable communication
driver. The SetupLock
jumper at position (K) has
no function for a TSM.
A LED (L) shows if an
analogue sensor is detected
or not, lit if detected. The
analogue sensors are
connected to the 2-pole
connectors marked (M). The
polarity is marked on the
PCB.
TSM200
PCB 203 02 91X
with chip TSM 2.xx.xx.
ALARM
Solenoid valve
STOP
+24 V
A
GND
B
Sol

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3.2. Connection adapter (203 03 17)
To simplify the connection of the level sensors and the pump controllers there are a connection adapter inserted in
the main board port connectors. It splits each port connector into two identical connectors, one for the indicator
board in the lid and one for the level sensors and pump controllers.
This enables the possibility to fully remove the lid in an easy way but still keep the control functionality of the
module.
3.3. Lid indicator board (203 03 03)
By the indicator board mounted in the lid of the module the status of the discrete level sensors and the pump control
can be seen from the outside.
The indicator board is powered by the Port 1 inter connection cable. If the board has power (24VDC) the power led
(see picture) will be lit.
The 8-pole SIL-switch block can be used to invert the LED output compared to the sensor/pump signal. This can be
used depending on the NC/NO of the sensor and pump control used.
The SIL-Switch stock default for TSM 23430 is all ON. This is shown by the text to the left of the switch block in
the right picture above.

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Reel:SETUP ‡
EXIT STOP CE ENT
PASS:_ ‡
Enter Password
Addr:8???_ ‡
Address[CODE]
TCM: ‡
TCM MainMenu
TCM: ‡
TCM MainMenu
Address:8XXX ‡
Ange Adress 8???
Address:8XXX ‡
Set Address 8???
4. Configuration
An OriLink®configuration sheet should always be filled or altered during the configuration.
NOTE! To obtain technical support a copy of the configuration sheet for the complete installation must be
sent to Alentec & Orion AB at
Alentec & Orion AB
TECHNICAL SUPPORT
Grustagsvägen 4
SE-138 40 ÄLTA
SWEDEN
or
[email protected].
4.1. Check before configuration
Check that the TSM is working and communicating with the system according to the OriLink®Manual chapter
Testing modules.
NOTE! Do not forget to check and adjust the termination and BIAS according to OriLink® Manual.
4.2. Addressing the TSM
A new module has a default address when delivered such as MPDM 1000, PM 2000, KP 3000, LED 4000, TSM
8000 and so on. To set an address for a new TSM or a TSM with unknown address press and hold its RESET button
for 5 seconds to set a temporary address. Immediately enter set-up mode from a KP and type 0 and then ENTER to
get to the Main menu of the TSM, see below.
NOTE! Only one new module can be installed at a time. If you press the RESET-button on several
terminals simultaneously or in a sequence, only the most recently pressed will be active.
TIP! Follow preferably”Recommendation for setting new addresses” when setting addresses.
4.3. Set-Up mode
Type the word ”SETUP” on a KeyPad and press ENTER.
Type the password and press ENTER.
Type the address for the TSM that is to be configured and press ENTER to access
its main menu. It is possible to add the 4-digit menu code to go directly to the
desired menu.
Scroll through the TSM sub menus by pressing or . When the desired menu is
shown press ENTER etc. On display it shows TCM because the TSM and TSM
share the same software.
4.4. Change address [TCM//Address]
Enter menu [TCM//Address] by pressing ENTER.
Press ENTER to get the cursor.
Type in the desired address and acknowledge by pressing ENTER. When the
cursor disappears it is finished.
Press EXIT two times to leave Set-Up mode.
NOTE! If two or more TSM’s have the same address the system will fail. The TSM’s has to be re-addressed.
Hint! Follow preferably ”Recommendation for setting addresses” when setting addresses.

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TCM: ‡
TCM MainMenu
PortX: ‡
TCM MainMenu
Mask:X ‡
Set Mask 0-15
Mask:X ‡
Set Mask 0-15
Mask:X ‡
Set Mask 0-15
TCM: ‡
TCM MainMenu
PortX: ‡
TCM MainMenu
Tank:X ‡
Set TankNo ???
Tank:X ‡
Set TankNo ???
4.5. Recommendation for setting addresses
Each module demands a unique 16 bit hexadecimal address. There are
some forbidden and some reserved addresses but it is possible to use
all addresses between 0001 and 9999. To make it easier to upgrade
and support the system we recommend using the chart to the right.
This means that the first TSM should have the address 8001 and the
next one 8002 etc. It is a good idea not to use the default address
8000, it makes it easier to add new Tam’s
NOTE! It is essential to add modules to the configuration sheet
continuously as they are configured to avoid collisions.
NOTE! Address 0000 is forbidden and addresses above 9999 are reserved for the system.
5. Configure the ports
A TSM has four ports that are used to control four different pumps/tanks.
5.1. Connect a tank to a port [TCM//PortX/Tank]
To set a tank number for a port, from the main menu.
Enter menu [TSM//PortX] by scrolling with or .
At PortX: press ENTER.
Press ENTER to get the cursor.
Check the number of the tank that is connected to portX, type that number in and
press ENTER to acknowledge. When the cursor disappears it is finished.
Press EXIT two times to leave Set-Up mode.
5.2. Set the Mask [TCM//PortX/Mask]
Using the Mask each tank function can be set. This is done by
adding the values for the desired functions, in the chart to the right.
EXAMPLE: Port 1 measures the level of a waste oil tank and
controls the air to a waste oil pump using an Alentec & Orion AB
2-levels sensor 23132. This is up done by calculating the value of
the Mask 1+4+8=13. The Mask should be set to 13.
Enter menu [TCM//PortX] by scrolling with or .
At PortX: press ENTER.
Scroll to Mask: using or .
Press ENTER to get the cursor.
Type the mask value and press ENTER to acknowledge. When the cursor
disappears it is finished.
Press EXIT two times to leave Set-Up mode.
Adress Module
0000 Forbidden
1000 –1xxx MPDM
2000 –2998 PM
2999 PC-database
3000 –3xxx KeyPad
4000 –4xxx LED-display
5000 –5xxx PLC-modules
6000 –6xxx Reserved
7000 –7xxx Reserved
8000 –8xxx TCM
9000 –9xxx Others
A000 –FFFF Forbidden
Function Value
Waste oil tank 1
Not in use 2
Invert B 4
Invert A 8

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TCM: ‡
TCM MainMenu
PortX: ‡
TCM MainMenu
O:0.000 ‡
Zero adjust
O:-0.120_ ‡
Zero adjust
O:-0.120 ‡
Zero adjust
TCM: ‡
TCM MainMenu
PortX: ‡
TCM MainMenu
C:1.000 ‡
Calibration
C:1.000 ‡
Calibration
C:1.000 ‡
Calibration
TCM: ‡
TCM MainMenu
PortX: ‡
TCM MainMenu
T:6 ‡
Time constant
T:6 ‡
Time constant
T:6 ‡
Time constant
5.3. Analogue sensor settings
5.3.1. Set the input signal filter time constant
This time constant (Tau) is used to filter the sensor signal to create an
accurate tank level. “0” means no filter and a higher value gives slower
response but a more accurate value. The default value of “6” is in most cases
good. It means that for a step in the tank level the reading of the level is on
99,9 % after 30 seconds.
Enter menu [TCM//PortX] by scrolling with or .
At PortX: press ENTER.
Scroll to T: using or .
Press ENTER to get the cursor.
Type the time constant and press ENTER to acknowledge. When the
cursor disappears it is finished.
Press EXIT two times to leave Set-Up mode.
5.3.2. Adjusting the offset
Offset adjusting is used to obtain “0” volume when the tank is empty. If the
sensor 23 417 is used a normal value is –0.080. The “-“ sign is typed on the
keypad by first pressing down arrow (yellow) two times followed by the “?”
mark.
If the tank is empty, put the sensor in the tank at the bottom. If there is fluid
in the tank hold the sensor outside the tank at bottom level. Adjust the offset
value until the tank level shows “0”.
Enter menu [TCM//PortX] by scrolling with or .
At PortX: press ENTER.
Scroll to O: using or .
Press ENTER to get the cursor.
Type the offset value and press ENTER to acknowledge. When the cursor
disappears it is finished.
Press EXIT two times to leave Set-Up mode.
5.3.3. Adjusting the calibration
The calibration factor should normally be set to “1.018” if all other values
are set properly. The intention with the calibration factor is to set the
amplification so that the analogue input of the port matches the sensors
output.
Enter menu [TCM//PortX] by scrolling with or .
At PortX: press ENTER.
Scroll to C: using or .
Press ENTER to get the cursor.
Type the calibration value and press ENTER to acknowledge. When the
cursor disappears it is finished.
Press EXIT two times to leave Set-Up mode

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TCM: ‡
TCM MainMenu
PortX: ‡
TCM MainMenu
SFS:0.400 ‡
Full Scale [bar]
SFS:0.400 ‡
Full Scale [bar]
SFS:0.400 ‡
Full Scale [bar]
5.3.4. Set sensor full scale
The sensor full scale value is the pressure corresponding to 20 mA. If a
pressure sensor is used the value should be in [bar]. For sensor part number
23 417 the value should be as default “0.400”
Enter menu [TCM//PortX] by scrolling with or .
At PortX: press ENTER.
Scroll to SFS: using or .
Press ENTER to get the cursor.
Type the sensor full scale value and press ENTER to acknowledge. When
the cursor disappears it is finished.
Press EXIT two times to leave Set-Up mode.

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TCM: ‡
TCM MainMenu
PortX: ‡
TCM MainMenu
D:1.000 ‡
Density [kg/L]
D:1.000 ‡
Density [kg/L]
D:1.000 ‡
Density [kg/L]
TCM: ‡
TCM MainMenu
PortX: ‡
TCM MainMenu
FN: ‡
Name (max 16 ch)
FN:_ ‡
Name (max 16 ch)
FN:Name ‡
Name (max 16 ch)
TCM: ‡
TCM MainMenu
PortX: ‡
TCM MainMenu
FP: ‡
Part number
FP:_ ‡
Part number
FP:XXXXXXXXX ‡
Part number
5.4. Fluid specification
5.4.1. Set fluid name
The fluid name set in the TSM makes it possible to show the fluid name in
the info box for the graphic representation of the analogue sensor. It should
be set to the same value as in the PC database.
Enter menu [TCM//PortX] by scrolling with or .
At PortX: press ENTER.
Scroll to FN: using or .
Press ENTER to get the cursor.
Type the name of the fluid and press ENTER to acknowledge. When the
cursor disappears it is finished.
Press EXIT two times to leave Set-Up mode
5.4.2. Set fluid part number
The fluid part number set in the TSM makes it possible to show the fluid
part number in the info box for the graphic representation of the analogue
sensor. It should be set to the same value as in the PC database.
Enter menu [TCM//PortX] by scrolling with or .
At PortX: press ENTER.
Scroll to FP: using or .
Press ENTER to get the cursor.
Type the part number of the fluid and press ENTER to acknowledge.
When the cursor disappears it is finished.
Press EXIT two times to leave Set-Up mode
5.4.3. Set the fluid density
If a pressure sensor is used it is essential to set the true density of the fluid
because the pressure at the bottom of the tank depends on fluid level and
fluid density. The density is about 1 Kg/l and for water and 0.875 Kg/l for
mineral oil at 20°C.
Enter menu [TCM//PortX] by scrolling with or .
At PortX: press ENTER.
Scroll to D: using or .
Press ENTER to get the cursor.
Type the Density and press ENTER to acknowledge. When the cursor
disappears it is finished.
Press EXIT two times to leave Set-Up mode