CAME ZL65 User manual

FA01233-EN
EN
E
ngl
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s
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CONTROL PANEL
FOR 24 V GEARMOTORS
ZL65
INSTALLATION MANUAL

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2 - Manual FA01233-EN - 07/2018 - © CAME S.p.A. - The contents of this manual may change, at any time, and without notice. - Translated original instructions
LEGEND
This symbol shows which parts to read carefully.
⚠ This symbol shows which parts describe safety issues
☞ This symbol shows which parts to tell users about.
IMPORTANT SAFETY INSTRUCTIONS WHEN INSTALLING
WARNING: INCORRECT INSTALLATION MAY RESULT IN SERIOUS HARM, FOLLOW THESE INSTALLATION INSTRUCTIONS.
THIS MANUAL IS EXCLUSIVELY INTENDED FOR PROFESSIONAL, SKILLED STAFF
DESCRIPTION
Control panel for one or two-leaved swing gates with graphic display, divided into programming and warning and
self-diagnosing safety devices.
The control panel is set up for:
- connecting the RGP1 module for reducing consumption;
- connecting the ERLB emergency (blackout) operation and battery-recharging card.
- connecting to the RIO-CONN card for configuring Rio-series wireless accessories;
- connecting the UR042 module for remotely managing CAME operators, using the CAME CLOUD-specific system.
All connections and links are rapid-fuse protected.
Intended use
For private homes and apartment blocks.
Any installation and/or use other than that specified in this manual is forbidden.
Technical data
Type ZL65
Protection rating (IP) 54
Power supply (V - 50/60 Hz) 230 AC
Power supply motor (V) 24 DC
Stand-by consumption (W) 7
Stand-by consumption with the RGP1 (W) module 0.5
Maximum power (W) 300
Casing material ABS
Operating temperature (°C) -20 ÷ +55
Insulation class
Weight (Kg) 3.3
Fuses
- Line 2 A-F = 230V
- Accessories 2 A-F

26
00
230
17
120


  
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3 - Manual FA01233-EN - 07/2018 - © CAME S.p.A. - The contents of this manual may change, at any time, and without notice. - Translated original instructions
Dimensions (mm)
Description of parts
1. Line fuse
2. Power supply terminals
3. Terminals for signaling devices
4. Gearmotors with encoder terminals
5. Control devices terminals
6. Safety devices terminals
7. CRP connection terminals
8. Keypad selector terminal
9. Terminals for transponder devices
10. Antenna terminal
11. Connector for the UR042 module
12. AF card connector
13. R700/R800 board connector
14. Connector for the RIO-CONN card
15. RSE board connector
16. Memory Roll card connector
17. Programming buttons
18. Display
19. Transformer
20. Terminals for the RGP1 module
21. Accessories fuse
22. Housing for the UR042 module
23. Housing for the RGP1 module
24. Housing for the RLB battery-charger card

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GENERAL INSTALLATION INDICATIONS
⚠Only skilled, qualified sta must install this product.
⚠Warning! Before working on the control panel, cut o the main current supply and, if present, remove any
batteries.
Preliminary checks
⚠Before installing the control panel, do the following:
• make sure the fastening points and the anchoring surface are solid and protected from impacts. Only use suitable
nuts, bolts, dowels, and so on;
• make sure you have set up a suitable dual-pole cut o device, along the power supply, that is compliant with the
installation rules. It should completely cut o the power supply according to category III surcharge conditions (that
is, with minimum contact openings of 3 mm);
• make sure that any connections inside the container (ones that ensure continuity to the protection circuit) are
fitted with additional insulation with respect to those of other electrical parts inside:
• set up suitable tubes and conduits for the electric cables to pass through, making sure they are protected from
any mechanical damage.
Tools and materials
Make sure you have all the tools and materials you will need for installing in total safety and in compliance with
applicable regulations. The figure shows some of the equipment installers will need.
Cable types and minimum thicknesses
Connection Cable type Cable length
1 < 15 m
Cable length
15 < 30 m
Control panel power supply 230 V AC H05RN-F 2G x 1.5 mm22G x 2.5 mm2
Motor/encoder power supply 24 V DC
FROR CEI
20-22
CEI EN
50267-2-1
3 x 1.5 mm23 x 2.5 mm2
Flashing light 2 x 0.5 mm2
Photocell transmitters 2 x 0.5 mm2
Photocell receivers 4 x 0.5 mm2
Command and safety device 2 x 0.5 mm2
Antenna the RG58
antenna max 10 m
Came Remote Protocol (CRP) UTP CAT5 max 1000 m
If cable lengths dier from those specified in the table, establish the cable sections depending on the actual
power draw of the connected devices and according to the provisions of regulation CEI EN 60204-1.
For multiple, sequential loads along the same line, the dimensions on the table need to be recalculated according
to the actual power draw and distances. For connecting products that are not contemplated in this manual, see the
literature accompanying said products

254
184
230V0
017 25
+ -
10 11 E 5 M1 N1 ENC1 M2 N2 ENC2
24 0
+ -
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INSTALLATION
Fastening the control panel
Fasten the control panel in a protected area using suitable screws and dowels n.
Only use 6 x 70 mm cylinder-head screws.
Drill through the pre-drilled holes (18 and 20 mm) under the control panel's base o.
⚠Be careful not to damage the control board.
Enter the cable gland with the corrugated tubes for threading the electrical cables p.
230 V AC - 50/60 Hz
Accessories power supply
output 24 V AC/DC, max 20 W
ELECTRICAL CONNECTIONS AND PROGRAMMING
Power supply
Connection for the 12 V AC electric
lock - 15 W max..
Connect a fuse (not supplied) and
select 2 from function F 10.
24 V AC/DC control
board power-supply
input
3.15 A fuse

M2
M1
M1 N1 ENC1 M2 N2 ENC2
10 11 E 5
1 2 3P 7 10 TS 2 CX CY A B GND S1 GND A B
CAME
ACCESSCONTROL
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Warning device
(M2) 24 V DC gearmotor with encoder, delayed in closing.
Connecting gearmotor with encoder
(M1) 24 V DC gearmotor with encoder, delayed in opening.
Command and control devices
Keypad selector.
Antenna with cable RG58 for remote control.
PARTIAL or PEDESTRIAN OPENING function from a control device (NO contact). See function F8.
Connector for AF card (AF868 or AF43S) for remote
control.
STOP button (NC contact). For stopping the gate while excluding automatic closing. To resume
movement press the control button or use another control device. See function F1.
OPEN-CLOSE-INVERT function (step-step) from control device (NO contact). Alternatively, from
the functions programming you can activate the single command OPEN-STOP-CLOSE-STOP
(sequential). See function F7.
Blue
White
⚠WARNING! Before fitting any plug-in card, such as the AF or R800 one, YOU MUST CUT OFF THE MAINS POWER
SUPPLY and, if present, disconnect any batteries.
Connector for the R700 card (for using the transponder
or the card reader) or for the R800 card (for using the
keypad selector).
Transponder or card reader.
Black
Red
Connector for the UR042 module.
UR042 does not work if it is connected to the RGP1 module or the RSE card.
Output for connecting either flashing or cycle light.
(Contact rated for: 24 V AC/DC - 25 W max). See function F 18.
Gate-open signal output.
(Contact rated for 24 V AC/DC - 3 W max). See function F 10.

DELTA-S DIR DELTA
10 11 E 5
1 2 3P 7 10 TS 2 CX CY A B GND
TX
+ + - NO C
-
NC
10 11 E 5
1 2 3P 7 10 TS 2 CX CY
TX 2
TX 2 10 2 TX C
-
+-
NC
A B GND
DFW
1 2 3P 7 10 TS 2 CX CY
10 11 E 5
1 2 3P 7 10 TS 2 CX CY
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DFW fitted with DFI card for controlling the
connections
DFW
Sensitive Safety Edges
Configure contact CX or CY (NC), input for safety devices, such as sensitive safety edges, that comply with EN
12978 provisions.
See CX input functions (Function F2) or CY (Function F3) in:
- C7 reopening during closing. when the gate is closing, opening the contact causes the inversion of movement
until opening is complete;
- C8 reclosing during opening. When the gate is opening, opening the contact triggers the inversion of movement
until the gate is fully closed.
If contacts CX and CY are not used they should be deactivated during programming.
Safety devices
Photocells
Configure contact CX or CY (NC), input for safety devices, such as photocells, that comply with EN 12978 provisions.
See CX input functions (Function F2) or CY (Function F3) in:
- C1 reopening during closing. when the gate is closing, opening the contact causes the inversion of movement
until opening is complete;
- C2 reclosing during opening. When the gate is opening, opening the contact triggers the inversion of movement
until the gate is fully closed;
- C3 partial stop. Stopping of the gate, if it is moving, with consequent automatic closing (if the automatic closing
function has been entered);
- C4 obstacle wait. Gate stops, if it is moving, and once the obstruction is removed, it resumes its movement.
If contacts CX and CY are not used they should be deactivated during programming.

DELTA
TX 2
TX 2
10 2 TX C
+-
NC
-
+-
10 11 E 5
1 2 3P 7 10 TS 2 CX CY A B GND
TX 2
+- + - NO C NC
10 11 E 5
1 2 3P 7 10 TS 2 CX CY A
DELTA-S DIR
RIO-CELLRIO-EDGE RIO-LUX
RIO-CONN
RSE
A B GND
1 2 3P 7 10 TS 2 CX CY A B GND S1 GND A B
UTP CAT 5
1 2 3 4
1
2
3
4
TX TXRX
RX
A - A
B - B
GND - GND
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Serial connection of the RS485
with RSE card to the home &
building automation system via
CRP (Came Remote Protocol).
Connection with Came Remote Protocol (CRP)
Connecting the safety devices (i.e. the safety test)
At each opening and closing command, the control board checks the ecacy of the safety devices (such as,
photocells).
Any malfunction will inhibit any command and E 4 will appear on the display.
For this type of connection, enable function F 5.
Fit the RSE card.
Wireless devices
Fit the RIO-CONN card into the corresponding connector on the control board.
Set the function to be associated to the wireless device (F65, F66, F67 e F68).
Configure the wireless accessories (see the folder of the accessory you want to configure).
If the devices are not configured with the RIO-CONN card, the E 18 error message is displayed.
⚠If the system has radiofrequency interferences, the wireless system will inhibit the operator's normal operating
mode and the E 17 error message is displayed.

888
Fi
Fi
F2
F3
0
i
03
i3
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The ENTER key is for:
- entering menus;
- confirming or memorizing set values.
The ESC button is for:
- exiting menus;
- cancelling changes.
The < > keys are for:
- moving from one item to another;
- increasing or decreasing values.
Display
To enter the menu, keep the
ENTER button pressed for at
least one second.
To select menu items, use
the arrow keys ...
... then press ENTER
also for the submenus, use
the arrow keys to select ...
To increase or decrease a
value, use the arrow keys ...
... to exit the menu, wait 10 seconds or
press ESC.
When the menu is active the system cannot be used.
... the press ENTER to
confirm ...
... then press ENTER
Description of programming commands
Browsing the menu

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Functions map
F 1 Total stop function (1-2)
F 2 Function associated to input 2-CX
F 3 Function associated to input 2-CY
F 5 Safety test function
F 6 Maintained action function
F 7 Control mode on 2-7
F 8 Control mode on 2-3P
F 9 Obstruction detection with motor idle function
F 10 Function associated to the open gate signal or electric lock enabling.
F 11 Encoder exclusion
F 12 Slowed-down start function
F 13 Closing thrust function
F 14 Sensor type selection function
F 16 Ram jolt function
F 18 Additional light function
F 19 Automatic closing time
F 20 Automatic closing time after partial opening
F 21 Preflashing time
F 22 Working time
F 23 Delayed opening time
F 24 Delayed closing time
F 26 Ram jolt time
F 28 Adjusting opening speed
F 30 Adjusting opening slow-down speed
F 33 Adjusting calibration speed
F 34 Sensitivity during movement
F 35 Sensitivity during slow-down
F 36 Adjusting partial opening
F 37 Adjusting the M1 gearmotor's opening slow-down start point
F 38 Adjusting the M1 gearmotor's closing slow-down start point
F 39 Adjusting the M1 gearmotor's opening approach starting point
F 40 Adjusting the M1 gearmotor's closing approach starting point
F 41 Adjusting the M2 gearmotor's opening slow-down starting point
F 42 Adjusting the M2 gearmotor's closing slow-down starting point
F 43 Adjusting the M2 gearmotor's opening approach starting point
F 44 Adjusting the M2 gearmotor's closing approach starting point
F 46 Setting the motor numbers
F 49 Managing the serial connection
F 50 Saving data in memory roll
F 51 Reading memory roll data
F 56 Peripheral number
F 63 Changing COM speed
F 65 Function associated to the RIO-EDGE [T1] input
F 66 Function associated to the RIO-EDGE [T2] input
F 67 Function associated to the RIO-CELL [T1] input
F 68 Function associated to the RIO-CELL [T2] input
U 1 Entering new user with an associated command
U 2 Deleting single users
U 3 Deleting all users
U 4 Decoding the radio-frequency code
A 1 Motor type
A 2 Motor test
A 3 Travel calibration
A 4 Resetting parameters
A 5 Counting maneuvers
H 1 Software version