Orlaco TIC Ex Alu User manual

RS-232 Interface
Thermal Image Camera TIC Ex Alu
Thermal Image Camera TIC Ex SSt
Set Ex Board plate
Manual No. IM0973151 A 02
6/2016
English
WARNING: Do not open the enclosure in a
non-safe environment.
The enclosure is protected by static
pressurisation (Nitrogen).
The enclosure shall be lled only in a
non-hazardous area by the manufacturer.
Thermal Image Camera TIC Ex SSt
Thermal Image Camera TIC Ex Alu
Ex Specications
CE344
Thermal Image Camera TIC Ex Alu/SSt
Ex II 2 G Ex ib mb px IIC T4 Gb
Ex II 2 D Ex mb tb IIIC T102°C Db
T-amb. -20°C to +75°C
Set Ex Board plate

IM0973151 A 02 32 IM0973151 A 02
2. Introduction
Before you start using this equipment, please read this manual carefully
and follow all instructions. This installation manual describes the func-
tions of the equipment, outlines the connection options and explains how
to put the equipment into operation. We recommend that you keep this
manual in a safe place for reference purposes.
If you have any questions or issues concerning the operation of this
equipment, consult the relevant section in the manual or contact the
Service department of the manufacturer.
All products are manufactured in accordance with the ISO 9001 qual-
ity management system and all Ex products with the IECEx scheme and
ATEX directives.
Camera with Thermal image. For use in potentially explosive areas,
zones 1 and 2.
The camera zoom functie can be operated with the 7" Monitor LEDD/
RLED. The type plate is located on the rear of the camera enclosure. See
Figure 1 for the description.
N.B. The warning on the type plate is given on the front page of this
manual, see figure 1.
Only use the Thermal Image Camera TIC Ex Alu/SSt in
combination with the Set Ex Board plate and the Junction
box Ex 75x106x55mm (Uni/Arm), which are parts of the
described sets in this manual.
Installation Manual
Camera TIC Ex Alu/SSt.
Contents Page
1. Special conditions for safe use 1
2. Introduction 3
3. Mounting 4
4. Operation 4
4.1. Overpressure in the enclosure 4
4.2. Filling procedure 4
4.3. Switching on and off 4
5. Electrical Installation 5
5.1. Cable specification 5
5.2. Standard Configuration 6
5.3. Junction box Ex 75x106x55mm (Uni/Arm) 7
5.4. Optional Configuration 9
6. Instructions for use 10
7. Troubleshooting 10
8. Maintenance and cleaning 11
9. Dimensions 11
10. Set Ex Board plate 12
10.1. Testing control circuit 12
10.2. Dipswitch settings 12
10.3. Fuses Set Ex Board plate 13
10.4. Connections of the Set Ex Board plate 13
10.5. Cable connections of the Set Ex Board plate 13
10.6. Mounting Camera cable and Monitor/Power cable to the
Set Ex Board plate 13
10.7. Specifications of the Set Ex Board plate 13
10.8. Type plates Set Ex Board plate 15
11. Specifications 16
12. Pelco-D commands 17
13. Disposal 19
14. General terms and conditions 19
15. Release Notes 20
16. Appendix: Certificates and DOC 21
Installation Manual
Figure 1
Standards and Approvals
Ex Approvals: explosion proof ATEX Thermal Image Camera
TIC Ex Alu/SSt.
Suitable for zone 1, 2, 21, 22.
CE0344
Ex II 2 G Ex ib mb px IIC T4 Gb
Ex II 2 D Ex mb tb IIIC T102°C Db
T-amb. -20°C to +75°C
Certificate:
EMC EC directive 2004/108/EC : EN 60945 (EMC Part) (2002)
(Maritime navigation and radio communication equipment and
systems)
ATEX Certificate No. DEKRA 16ATEX0059X, Iss.0.
IECEx Certificate of Conformity No. IECEx DEK16.0025X issue 0.
Standards:
EN 60079-0 : 2009, EN 60079-18 : 2009, EN 60079-2 : 2007,
EN 60079-31 : 2008, EN 60079-11 : 2007.
Description Backplate
Camera TIC Ex Alu/SSt
Type description
Ex specifications
Certificate number
Part number, serial number
Warning
Address manufacturer
CE code
Camera PTTIC Ex Alu
II 2 G Ex ib mb px IIC T4 Gb
II 2 D Ex tb mb IIIC T95˚C Db
T-amb. -20˚C to +75˚C; IP66
Use only with Ex-PCB Connection Board
IECEx DEK16.0024X, DEKRA 16ATEX0058X
XXXXXXX-EYM0000
WARNING
DO NOT OPEN IN HAZARDOUS AREA. THIS ENCLOSURE IS
PROTECTED BY STATIC PRESSURIZATION (NITROGEN). THIS
ENCLOSURE SHALL BE FILLED ONLY IN A NON HAZARDOUS
AREA ACCORDING TO THE MANUFACTURER’S INSTRUCTIONS.
Camera PTTIC Ex SSt
II 2 G Ex ib mb px IIC T4 Gb
II 2 D Ex tb mb IIIC T95˚C Db
T-amb. -20˚C to +75˚C; IP66
Use only with Ex-PCB Connection Board
IECEx DEK16.0024X, DEKRA 16ATEX0058X
XXXXXXX-EYM0000
WARNING
DO NOT OPEN IN HAZARDOUS AREA. THIS ENCLOSURE IS
PROTECTED BY STATIC PRESSURIZATION (NITROGEN). THIS
ENCLOSURE SHALL BE FILLED ONLY IN A NON HAZARDOUS
AREA ACCORDING TO THE MANUFACTURER’S INSTRUCTIONS.
0344 0344
Camera PTZ Ex Alu
II 2 G Ex ib mb px IIC T4 Gb
II 2 D Ex tb mb IIIC T95˚C Db
T-amb. -20˚C to +75˚C; IP66
Use only with Set Ex board plate
IECEx DEK16.0024X, DEKRA 16ATEX0058X
XXXXXXX-EYM0000
WARNING
DO NOT OPEN IN HAZARDOUS AREA. THIS ENCLOSURE IS
PROTECTED BY STATIC PRESSURIZATION (NITROGEN). THIS
ENCLOSURE SHALL BE FILLED ONLY IN A NON HAZARDOUS
AREA ACCORDING TO THE MANUFACTURER’S INSTRUCTIONS.
Camera PTZ Ex SSt
II 2 G Ex ib mb px IIC T4 Gb
II 2 D Ex tb mb IIIC T95˚C Db
T-amb. -20˚C to +75˚C; IP66
Use only with Set Ex board plate
IECEx DEK16.0024X, DEKRA 16ATEX0058X
XXXXXXX-EYM0000
WARNING
DO NOT OPEN IN HAZARDOUS AREA. THIS ENCLOSURE IS
PROTECTED BY STATIC PRESSURIZATION (NITROGEN). THIS
ENCLOSURE SHALL BE FILLED ONLY IN A NON HAZARDOUS
AREA ACCORDING TO THE MANUFACTURER’S INSTRUCTIONS.
0344 0344
0344
Camera AFZ Ex Alu
II 2 G Ex ib mb px IIC T4 Gb
II 2 D Ex mb tb IIIC T102˚C Db
T-amb. -20˚C to +75˚C
Un = 24V/DC In = 315mA IP66/IP67/IP69K
IECEx DEK16.0023X, DEKRA 16ATEX0057X
XXXXXXX-EYM0000
WARNING
DO NOT OPEN IN HAZARDOUS AREA. THIS ENCLOSURE IS
PROTECTED BY STATIC PRESSURIZATION (NITROGEN). THIS
ENCLOSURE SHALL BE FILLED ONLY IN A NON HAZARDOUS
AREA ACCORDING TO THE MANUFACTURER’S INSTRUCTIONS.
0344
Camera AFZ Ex SSt
II 2 G Ex ib mb px IIC T4 Gb
II 2 D Ex mb tb IIIC T102˚C Db
T-amb. -20˚C to +75˚C
Un = 24V/DC In = 315mA IP66/IP67/IP69K
IECEx DEK16.0023X, DEKRA 16ATEX0057X
XXXXXXX-EYM0000
WARNING
DO NOT OPEN IN HAZARDOUS AREA. THIS ENCLOSURE IS
PROTECTED BY STATIC PRESSURIZATION (NITROGEN). THIS
ENCLOSURE SHALL BE FILLED ONLY IN A NON HAZARDOUS
AREA ACCORDING TO THE MANUFACTURER’S INSTRUCTIONS.
Camera TIC Ex Alu
II 2 G Ex ib mb px IIC T4 Gb
II 2 D Ex mb tb IIIC T102˚C Db
T-amb. -20˚C to +75˚C
Un = 24V/DC In = 315mA IP66/IP67/IP69K
IECEx DEK16.0025X, DEKRA 16ATEX0059X
XXXXXXX-EYM0000
WARNING
DO NOT OPEN IN HAZARDOUS AREA. THIS ENCLOSURE IS
PROTECTED BY STATIC PRESSURIZATION (NITROGEN). THIS
ENCLOSURE SHALL BE FILLED ONLY IN A NON HAZARDOUS
AREA ACCORDING TO THE MANUFACTURER’S INSTRUCTIONS.
0344
0344
Camera TIC Ex SSt
II 2 G Ex ib mb px IIC T4 Gb
II 2 D Ex mb tb IIIC T102˚C Db
T-amb. -20˚C to +75˚C
Un = 24V/DC In = 315mA IP66/IP67/IP69K
IECEx DEK16.0025X, DEKRA 16ATEX0059X
XXXXXXX-EYM0000
WARNING
DO NOT OPEN IN HAZARDOUS AREA. THIS ENCLOSURE IS
PROTECTED BY STATIC PRESSURIZATION (NITROGEN). THIS
ENCLOSURE SHALL BE FILLED ONLY IN A NON HAZARDOUS
AREA ACCORDING TO THE MANUFACTURER’S INSTRUCTIONS.
AFZ Alu
0192020
0192030
0192120
0192180
AFZ SSt
0192040
0192130
0192190
PTZ Alu
0192060
0192150
0192210
PTZ SSt
0192050
0192090
0192140
0192200
TIC Alu
0192000
0192100
TIC SSt
0192010
0192110
PTTIC Alu
0192070
0192160
PTTIC SSt
0192080
0192170
30-06-2017
EYM0000
Camera =
year =
Month =
digit 1 =
digit 2 =
digit 3 =
digit 4 =
SN = Serial number
ORLACO Products BV
Albert Plesmanstraat 42, 3772 MN
Barneveld, The Netherlands
ORLACO Products BV
Albert Plesmanstraat 42, 3772 MN
Barneveld, The Netherlands
ORLACO Products BV
Albert Plesmanstraat 42, 3772 MN
Barneveld, The Netherlands
ORLACO Products BV
Albert Plesmanstraat 42, 3772 MN
Barneveld, The Netherlands
ORLACO Products BV
Albert Plesmanstraat 42, 3772 MN
Barneveld, The Netherlands
ORLACO Products BV
Albert Plesmanstraat 42, 3772 MN
Barneveld, The Netherlands
ORLACO Products BV
Albert Plesmanstraat 42, 3772 MN
Barneveld, The Netherlands
ORLACO Products BV
Albert Plesmanstraat 42, 3772 MN
Barneveld, The Netherlands
Back plate Art. no. 1000807 Back plate Art. no. 1000803 Back plate Art. no. 1000804 Back plate Art. no. 1000808
Back plate Art. no. 1000799 Back plate Art. no. 1000800 Back plate Art. no. 1000802 Back plate Art. no. 1000801
Camera PTTIC Ex Alu
II 2 G Ex ib mb px IIC T4 Gb
II 2 D Ex tb mb IIIC T95˚C Db
T-amb. -20˚C to +75˚C; IP66
Use only with Ex-PCB Connection Board
IECEx DEK16.0024X, DEKRA 16ATEX0058X
XXXXXXX-EYM0000
WARNING
DO NOT OPEN IN HAZARDOUS AREA. THIS ENCLOSURE IS
PROTECTED BY STATIC PRESSURIZATION (NITROGEN). THIS
ENCLOSURE SHALL BE FILLED ONLY IN A NON HAZARDOUS
AREA ACCORDING TO THE MANUFACTURER’S INSTRUCTIONS.
Camera PTTIC Ex SSt
II 2 G Ex ib mb px IIC T4 Gb
II 2 D Ex tb mb IIIC T95˚C Db
T-amb. -20˚C to +75˚C; IP66
Use only with Ex-PCB Connection Board
IECEx DEK16.0024X, DEKRA 16ATEX0058X
XXXXXXX-EYM0000
WARNING
DO NOT OPEN IN HAZARDOUS AREA. THIS ENCLOSURE IS
PROTECTED BY STATIC PRESSURIZATION (NITROGEN). THIS
ENCLOSURE SHALL BE FILLED ONLY IN A NON HAZARDOUS
AREA ACCORDING TO THE MANUFACTURER’S INSTRUCTIONS.
0344 0344
Camera PTZ Ex Alu
II 2 G Ex ib mb px IIC T4 Gb
II 2 D Ex tb mb IIIC T95˚C Db
T-amb. -20˚C to +75˚C; IP66
Use only with Set Ex board plate
IECEx DEK16.0024X, DEKRA 16ATEX0058X
XXXXXXX-EYM0000
WARNING
DO NOT OPEN IN HAZARDOUS AREA. THIS ENCLOSURE IS
PROTECTED BY STATIC PRESSURIZATION (NITROGEN). THIS
ENCLOSURE SHALL BE FILLED ONLY IN A NON HAZARDOUS
AREA ACCORDING TO THE MANUFACTURER’S INSTRUCTIONS.
Camera PTZ Ex SSt
II 2 G Ex ib mb px IIC T4 Gb
II 2 D Ex tb mb IIIC T95˚C Db
T-amb. -20˚C to +75˚C; IP66
Use only with Set Ex board plate
IECEx DEK16.0024X, DEKRA 16ATEX0058X
XXXXXXX-EYM0000
WARNING
DO NOT OPEN IN HAZARDOUS AREA. THIS ENCLOSURE IS
PROTECTED BY STATIC PRESSURIZATION (NITROGEN). THIS
ENCLOSURE SHALL BE FILLED ONLY IN A NON HAZARDOUS
AREA ACCORDING TO THE MANUFACTURER’S INSTRUCTIONS.
0344 0344
0344
Camera AFZ Ex Alu
II 2 G Ex ib mb px IIC T4 Gb
II 2 D Ex mb tb IIIC T102˚C Db
T-amb. -20˚C to +75˚C
Un = 24V/DC In = 315mA IP66/IP67/IP69K
IECEx DEK16.0023X, DEKRA 16ATEX0057X
XXXXXXX-EYM0000
WARNING
DO NOT OPEN IN HAZARDOUS AREA. THIS ENCLOSURE IS
PROTECTED BY STATIC PRESSURIZATION (NITROGEN). THIS
ENCLOSURE SHALL BE FILLED ONLY IN A NON HAZARDOUS
AREA ACCORDING TO THE MANUFACTURER’S INSTRUCTIONS.
0344
Camera AFZ Ex SSt
II 2 G Ex ib mb px IIC T4 Gb
II 2 D Ex mb tb IIIC T102˚C Db
T-amb. -20˚C to +75˚C
Un = 24V/DC In = 315mA IP66/IP67/IP69K
IECEx DEK16.0023X, DEKRA 16ATEX0057X
XXXXXXX-EYM0000
WARNING
DO NOT OPEN IN HAZARDOUS AREA. THIS ENCLOSURE IS
PROTECTED BY STATIC PRESSURIZATION (NITROGEN). THIS
ENCLOSURE SHALL BE FILLED ONLY IN A NON HAZARDOUS
AREA ACCORDING TO THE MANUFACTURER’S INSTRUCTIONS.
Camera TIC Ex Alu
II 2 G Ex ib mb px IIC T4 Gb
II 2 D Ex mb tb IIIC T102˚C Db
T-amb. -20˚C to +75˚C
Un = 24V/DC In = 315mA IP66/IP67/IP69K
IECEx DEK16.0025X, DEKRA 16ATEX0059X
XXXXXXX-EYM0000
WARNING
DO NOT OPEN IN HAZARDOUS AREA. THIS ENCLOSURE IS
PROTECTED BY STATIC PRESSURIZATION (NITROGEN). THIS
ENCLOSURE SHALL BE FILLED ONLY IN A NON HAZARDOUS
AREA ACCORDING TO THE MANUFACTURER’S INSTRUCTIONS.
0344 0344
Camera TIC Ex SSt
II 2 G Ex ib mb px IIC T4 Gb
II 2 D Ex mb tb IIIC T102˚C Db
T-amb. -20˚C to +75˚C
Un = 24V/DC In = 315mA IP66/IP67/IP69K
IECEx DEK16.0025X, DEKRA 16ATEX0059X
XXXXXXX-EYM0000
WARNING
DO NOT OPEN IN HAZARDOUS AREA. THIS ENCLOSURE IS
PROTECTED BY STATIC PRESSURIZATION (NITROGEN). THIS
ENCLOSURE SHALL BE FILLED ONLY IN A NON HAZARDOUS
AREA ACCORDING TO THE MANUFACTURER’S INSTRUCTIONS.
AFZ Alu
0192020
0192030
0192120
0192180
AFZ SSt
0192040
0192130
0192190
PTZ Alu
0192060
0192150
0192210
PTZ SSt
0192050
0192090
0192140
0192200
TIC Alu
0192000
0192100
TIC SSt
0192010
0192110
PTTIC Alu
0192070
0192160
PTTIC SSt
0192080
0192170
30-06-2017
EYM0000
Camera =
year =
Month =
digit 1 =
digit 2 =
digit 3 =
digit 4 =
SN = Serial number
ORLACO Products BV
Albert Plesmanstraat 42, 3772 MN
Barneveld, The Netherlands
ORLACO Products BV
Albert Plesmanstraat 42, 3772 MN
Barneveld, The Netherlands
ORLACO Products BV
Albert Plesmanstraat 42, 3772 MN
Barneveld, The Netherlands
ORLACO Products BV
Albert Plesmanstraat 42, 3772 MN
Barneveld, The Netherlands
ORLACO Products BV
Albert Plesmanstraat 42, 3772 MN
Barneveld, The Netherlands
ORLACO Products BV
Albert Plesmanstraat 42, 3772 MN
Barneveld, The Netherlands
ORLACO Products BV
Albert Plesmanstraat 42, 3772 MN
Barneveld, The Netherlands
ORLACO Products BV
Albert Plesmanstraat 42, 3772 MN
Barneveld, The Netherlands
Back plate Art. no. 1000807 Back plate Art. no. 1000803 Back plate Art. no. 1000804 Back plate Art. no. 1000808
Back plate Art. no. 1000799 Back plate Art. no. 1000800 Back plate Art. no. 1000802 Back plate Art. no. 1000801
1. SPECIAL CONDITIONS FOR SAFE USE
In order to guarantee safe operation, these safety instructions
must be read before you start using this equipment.
• The allowed atmospheric conditions for safe use are 0,8 to 1,1 bar
ambient pressure.
• Do not open the enclosure. This can cause damage, short-circuiting
or electrical shocks. The camera enclosure is pressurised.
• The camera must be pressurized in a non-hazardous area according
to the manufacturers instructions.
• The cable is only permitted for fixed installation and the user shall
ensure adequate clamping of the cable.
• The camera has a cable permanently connected to it. This cable must
be terminated in an Ex-certified junction box or outside the
hazardous area.
• The external earth terminal is for connection with cable lug
connection only.
• The circuits of intrinsic safety zener barriers are connected to safety
extra low-voltage circuits (PELV or SELV). Um=30V/DC is applied as
a common mode voltage between the circuit conductors.
• Do not expose the equipment to extreme temperatures. This can
cause deformation of the enclosure or damage to internal
components.
• Repairs or adjustments to the equipment may only be done by the
manufacturer.
• The equipment must be installed as shown in this manual.
• If there have been alterations or changes to this equipment that
have not been specifically approved by the manufacturer, use of this
equipment is not permitted.
• The safety devices will remain in operation protected by intrinsic
safety (IS) and powered from the ex board. The camera is connected
through a permanent connected cable that provides for both IS and
non-IS signals, which may be extended by the same type of cable.
This installation of IS and non-IS circuits in a common cable is in
comformity with IEC 60079-14 (ed.4), clause 12.4 "Special
applications".
• Warning for the User: It is not allowed to open the cable glands.
Thermal Image Camera TIC EX SSt
Thermal Image Camera TIC EX Alu
with Set Ex Board plate
Thermal Image Camera
TIC Ex Alu
Thermal Image Camera
TIC Ex SSt
Article numbers Ex parts
Art. No. Interface
Camera TIC Ex Alu 0192001 RS232
Camera TIC Ex SSt 0192011 RS232
Set Ex board plate 0404960
Junction Box Ex 75x160x55mm Armored Appl. 0504770
Junction Box Ex 75x160x55mm 0504791
Cable Base 13A-9,3B-1CB11W 1221320
Cable Base 9B-1CB11W 1221300
This product may only be sold in a military
application with an export licence.

IM0973151 A 02 54 IM0973151 A 02
Installation Manual
3. Mounting
A bracket is supplied with the Thermal Image Camera TIC Ex Alu/SSt; the
package includes the necessary nuts, bolts and washers.
Use of a different type of bracket or bracket made by a
different manufacturer is not permitted. In order to meet
the temperature classification, the camera must not be
fitted with different caps or additional insulation.
This bracket is suitable for mounting the camera in hanging, standing and
overhead positions. See figure 2. Use a Allen key to adjust the bracket to
the camera with M6 socket head cap screws. Use a 13-mm open-ended
spanner to secure the camera bracket with four M8 bolts, nuts and wash-
ers. See figure 3.
4. Operation
4.1. Overpressure in the enclosure
The enclosure of the Thermal Image Camera TIC Ex Alu/SSt has a 2,4-bar
Absolute pressure. When in service, the internal pressure is monitored by
the 2 internal pressure sensors and as soon as the pressure falls lower
then 1,4 bar Absolute Pressure; the pressure ok signal to the control box
will be switched off and power supply to the camera will be disconnected.
The Thermal Image Camera TIC Ex Alu/SSt is only switched on if there is
adequate overpressure.
4.2. Filling procedure
WARNING: Do not open the enclosure in a non-safe
environment.
The enclosure is protected by static pressurisation
(Nitrogen).
The enclosure shall be filled only in a non-hazard-
ous area by the manufacturer.
If the pressure is lost send the device back to the manufacturer for inves-
tigation, repair and testing.
The filling valve may ONLY be used by the manufacturer.
Do not remove the blue seal. See figure 3A and 4. The warranty expires
when the blue seal is broken!
The warranty expires when the user does not act
according the instructions and warnings in this
manual.
4.3. Switching on and off
The Thermal Image Camera TIC Ex Alu/SSt is switched on by connecting
the connector cables to the Set Ex Board plate. The Thermal Image Cam-
era TIC Ex Alu/SSt is powered by the Set Ex Board plate. Powering Set Ex
Board plate →powering Camera TIC Ex. See figure 6.
You can only turn the Thermal Image Camera TIC Ex Alu/
SSt on in combination with the Set Ex Board plate.
It is switched off by disconnecting the power cable from the power sup-
ply. See figure 6.
The Set Ex Board plate has memory function. Under normal circumstanc-
es, the system starts once the power is 24V/DC +/-10%.
If there is no OK signal of the pressure sensor in the camera, the camera
is turned off. On the Set Ex Board plate will be a buzzer sound. The ab-
sence of the ok signal should be checked and corrected by qualified staff.
Even after you disconnect and connect the 24V power supply, the error is
still present on the Set Ex Board plate so that the camera is turned off.
Figure 3
Figure 2
Bracket overhead
Bracket standing
Bracket hanging
M8
M6
1221300
5m cable
Attention:
Always use the
Isolation manchets
Figure 4
A
Sun cover
Bracket
Camera
Installation Manual
By pushing the button S103 on the Set Ex Board plate the error status
will be reset. This push button may only be used by qualified staff. See
chapter 11 for more information of the Set Ex Board plate.
Ensure that all parts are firmly fixed, stable and secure.
Only Cables Cable Base 9B-1CB11W and Cable Base
13A-9,3B-1CB11W, can be used, cable is part of the Ex-
certification.
5. Electrical installation
The camera is protected by minimum overpressures that are monitored
by integrated safety devices. If the static preeurization fails the camera
will be disconnected from power supply.
The safety devices will remain in operation protected by intrinsic safety
(IS) and powered from the ex board. The camera is connected through a
permanent connected cable that provides for both IS and non-IS signals,
which may be extended by the same type of cable. This installation of IS
and non-IS circuits in a common cable is in comformity with IEC 60079-
14 (ed.4), clause 12.4 "Special applications".
The Thermal Image Camera TIC Ex Alu/SSt must be con-
nected by qualified electricians. Under no circumstances
should you make connections that are not described in
this manual. The Ex safety is only guaranteed if the Ther-
mal Image Camera TIC Ex Alu/SSt is connected to the
or the Set Ex Board plate and Junction box Ex 75x106x-
55mm (Uni/Arm) with cables Cable Base 9B-1CB11W
and Cable Base 13A-9,3B-1CB11W.
5.1. Thermal Image Camera TIC Ex Alu/SSt cable specication
Camera cable
CN103 pin numbers, see figure B, page 12.
1 = Red/white P/T power 24V out
2 = Black/white P/T power 0V
3 = Red camera power 24V out
4 = Black camera power 0V
5 = Coax core video in
6 = Coax shield video 0V in
7 = Green serial-1
8 = Grey serial-2
9 = Black/grey serial 0V
Presssure sensors
CN102 pin numbers, see figure B, page 12.
1 = Red/blue 12V out
2 = Black/blue 0V intrinsic
3 = Blue camera OK in
4 = Brown P/T OK in
5 = Shield Cable shield
Monitor/power in
CN101 pin numbers, see figure B, page 12.
1 = Coax core video out
2 = Coax shield video out 0V
3 = Red 24V +/-10% in
4 = Black OV in
5 = Orange serial-1
6 = Yellow serial-2
An external ground terminal is pre-mounted with the cable gland.
Connect a 12AWG 4mm2wire to earth. See figure 5.
Figure 5
External ground terminal, wire 12AWG 4mm2
Figure 3A
UNITS IN MM
122,0
96,0
13,0
80,0
74,9
7,7
40,0
14,7
R4,5 +0,5 -0,0
∅10,0
122,0
141,5
260,0
109,0
140,2
122,0
141,5
Filling valve
with blue seal
A
A

IM0973151 A 02 76 IM0973151 A 02
Installation Manual
5.2. Standard Configuration
The following products are required for basic operation of the
Thermal Image Camera TIC Ex Alu/SSt :
Thermal Image Camera TIC Ex Alu/SSt
Set Ex Board plate.
The Thermal Image Camera TIC Ex Alu/SSt may only be switched on if the
system has been installed in the prescribed way.
Position the Set Ex Board plate outside the Ex zone. The cables within the
Ex zone must be secured in a cable conduit or similar so that the cables
cannot move. When using a AC/DC main power supply only use a type
SELV or a type PELV.
The Set Ex Board plate may by applied in a 19 inch rack. In this rack
several Set Ex Board plates can be mounted. See figure 6A.
No other type of circuit boards may be placed in the
19"-rack.
When Using multiple Set Ex Board plates, a
minimum distance of 6mm between the components of
the adjacent Set Ex Board plates.
The Ex rack should be held in a EMC screened place.
Use only a non-conductive rail to mount the Set Ex Board
plate to the Ex rack.
Installation Manual
Set Ex PCB Board plate
zone 1, 2
To Display
Standard conguration with Set Ex Board plate
ca. 5m
Cable Base 9B-1CB11W
Thermal Image Camera TIC Ex Alu/SSt
12AWG
Figure 6
Figure 6A
Non conductive rail
EXAMPLE 19" rack,
OPTION
5.3. Junction box Ex 75x106x55mm (Uni/Arm)
The free end of the cables in the Ex zone must be connected in the Junc-
tion box Ex 75x106x55mm (Uni/Arm), see figure 7A for cable connec-
tions Junction box Ex 75x106x55mm (Uni/Arm) standard version; and
figure 7B for cable connections Junction Box Armoured version.
The overall shielding of the cables Cable Base 9B-
1CB11W and Cable Base 13A-9,3B-1CB11W; should be
conducted through in the Junction box Ex 75x106x55mm
(Uni/Arm).
For the correct way to mount the cable shielding in the glands see figure
7A for cable Cable Base 9B-1CB11W and see figure 7B for cable Cable
Base 13A-9,3B-1CB11W.
The correct installation of the cables are shown in figures 7A, 7B, 8A and
8B, these instructions should be followed for proper Ex-cable connec-
tion to the Junction box Ex 75x106x55mm (Uni/Arm). Before installing
the cable, first place the supplied shrink sleeves over the cable end (do
not shrink yet). After installation of the cable wiring in the Junction box
Ex 75x106x55mm (Uni/Arm) and tightening the gland; shrink the shrink
sleeves on the both glands.
Figure 7A
Figure 8A
75 mm
15 mm60 mm
1
75 mm
2
75 mm 4
6
8
9
7
3
2
1
Remove jacket
120 mm
Remove jacket
Remove screen
15 mm60 mm
75 mm
3
Mount clamping insert
Fold the screen back and around the clamping insert
Fold the screen back around the cable
and apply Conductive tape
assemble the gland body
SSt HSG
mount connection thread
The screen must be visible
20 mm100 mm
120 mm
20 mm120 mm
Remove screen
Mounting at the Junction box
Cable connections
Cable Art no 1221300
Mounting at the Ex board box
Monitor/power cable Mounting at the Ex board box
Camera cable
Insert cable into fitting
until the shield reaches
the contact position
Insert cable into fitting
Tighten dome nut
10
Heat shrink sleeve
SSt HSG
75 mm
11 mm
15 mm60 mm
1
75 mm
2
5
5
Remove jacket
Remove screen
15 mm60 mm
75 mm
3
Mount clamping insert
Assemble the gland body SSt HSG
mount connection thread
4
Ex board box
6
Mount the grip SSt HSG
10
9
Insert cable into fitting until the shield
reaches the contact position
Tighten dome nut
2
1
180 mm
Remove outer jacket at the junction box side
Apply conductive tape at the end of the overall shielding max 25mm
30 mm150 mm
180 mm
Remove armouring
3
20 10
150 mm
180 mm
Remove inner jacket
Mounting at the Junction box
Cable connections
Cable Art no 1221310
4
30 mm145 mm
180 mm
30 mm145 mm
180 mm
Remove shielding
5
6
Strip coax jacket
Black shrink sleeve around twisted wire
Red shrink sleeve around coax jacket, coax and
black shrink sleeve
Twist coax shielding to one wire
50mm
Strip lenght all wires 8mm
7
8
NON Armored
Shrink sleeve
around the gland
see chapter 5.3.
Armored cable
Let 5mm shielding stay
11
Heat shrink sleeve
Shrink sleeve
around the gland
see chapter 5.3.
Monitor power cable Camera cable
Shrink sleeve
7
Shrink sleeve around
the gland
Let 10mm armoring stay
Put Shrink sleeve
around and move back
see chapter 5.3.
4
Strip coax jachet
Black shrink sleeve around twisted wire
Red shrink sleeve around coax jacket, coax and
black shrink sleeve
Twist coax shielding to one wire
50mm
Strip lenght all wires 8mm
5
6
Coax
Shield
Shrink sleeve
around and move back
45
148
min. 50mm
Metal connector strip;
connecting glands
Cable shielding
connect to
metal glands
Metal glands
connect to strip
Cable connections, Junction Box Ex 75x160x55mm (Uni)
Art. no. 0504791
1 = Coax core
2 = Coax shielding
3 = Red
4 = Black
5 = Red/White
6 = Black/White
7 = Gray/Black
8 = Grey
9 = Green
10 = Blue/Black
11 = Blue
12 = Brown
13 = Red/Blue
Cable connections, Cable Base 9B-1CB11W
110 1112 13
2 3 4 5 6 7 8 9
Cable Base 9B-1CB11W
Cable Base 9B-1CB11W

IM0973151 A 02 98 IM0973151 A 02
5m
5m
Set Ex Board plate
zone 1, 2
OPTIONAL
Junction box Ex
75x160x55mm
Display Cable
A
B
C
12AWG
Thermal Image Camera
TIC Ex Alu/SSt
12AWG
Thermal Image Camera
TIC Ex Alu/SSt
OPTIONAL
Display 7”
Display 12”
5m
Set Ex Board plate
Gland must be iso-
lated from ground! zone 1, 2
zone 1, 2
OPTIONAL
Junction box Ex
75x160x55mm
Armored Application
Display Cable
Display Cable
12AWG
Thermal Image Camera
TIC Ex Alu/SSt
OPTIONAL
Display 7”
Display 12”
OPTIONAL
Display 7”
Display 12”
Total cable lenght = max 200m
Total cable lenght = max 200m
Total cable lenght = max 200m
Shielding and armoring of the cables may never come in contact with ground (also not in
combination with gland). Note: Put shrink sleeves around the glands; see chapter 5.3.
Cable base 9B-1CB11W
Cable base 9B-1CB11W
Cable base 13A-9,3B-1CB11W
Cable base 9B-1CB11W
Glands must be iso-
lated from ground!
Set Ex Board plate
Cable base
13A-9,3B-1CB11W
Cable base 9B-1CB11W
Cable base 9B-1CB11W
OPTIONAL
Junction box Ex 75x160x55mm
Armored Application
5.4. Optional configurations
See figure 9.
To view the pictures of the Thermal Image Camera TIC Ex Alu/SSt ; vari-
ous displays can be used. The Set Ex Board plate may by applied in a 19
inch rack. In this rack several Set Ex Board plates can be mounted. See
figure 6A, page 6.
Installation Manual Installation Manual
Figure 9
Figure 8B
Figure 7B
75 mm
15 mm60 mm
1
75 mm
2
75 mm 4
6
8
9
7
3
2
1
Remove jacket
120 mm
Remove jacket
Remove screen
15 mm60 mm
75 mm
3
Mount clamping insert
Fold the screen back and around the clamping insert
Fold the screen back around the cable
and apply Conductive tape
assemble the gland body
SSt HSG
mount connection thread
The screen must be visible
20 mm100 mm
120 mm
20 mm120 mm
Remove screen
Mounting at the Junction box
Cable connections
Cable Art no 1221300
Mounting at the Ex board box
Monitor/power cable Mounting at the Ex board box
Camera cable
Insert cable into fitting
until the shield reaches
the contact position Insert cable into fitting
Tighten dome nut
10
Heat shrink sleeve
SSt HSG
75 mm
11 mm
15 mm60 mm
1
75 mm
2
5
5
Remove jacket
Remove screen
15 mm60 mm
75 mm
3
Mount clamping insert
Assemble the gland body SSt HSG
mount connection thread
4
Ex board box
6
Mount the grip SSt HSG
10
9
Insert cable into fitting until the shield
reaches the contact position
Tighten dome nut
2
1
180 mm
Remove outer jacket at the junction box side
Apply conductive tape at the end of the overall shielding max 25mm
30 mm150 mm
180 mm
Remove armouring
3
20 10
150 mm
180 mm
Remove inner jacket
Mounting at the Junction box
Cable connections
Cable Art no 1221310
4
30 mm145 mm
180 mm
30 mm145 mm
180 mm
Remove shielding
5
6
Strip coax jacket
Black shrink sleeve around twisted wire
Red shrink sleeve around coax jacket, coax and
black shrink sleeve
Twist coax shielding to one wire
50mm
Strip lenght all wires 8mm
7
8
NON Armored
Shrink sleeve
around the gland
see chapter 5.3.
Armored cable
Let 5mm shielding stay
11
Heat shrink sleeve
Shrink sleeve
around the gland
see chapter 5.3.
Monitor power cable Camera cable
Shrink sleeve
7
Shrink sleeve around
the gland
Let 10mm armoring stay
Put Shrink sleeve
around and move back
see chapter 5.3.
4
Strip coax jachet
Black shrink sleeve around twisted wire
Red shrink sleeve around coax jacket, coax and
black shrink sleeve
Twist coax shielding to one wire
50mm
Strip lenght all wires 8mm
5
6
Coax
Shield
Shrink sleeve
around and move back
45
148
min. 50mm
Metal connector strip;
connecting glands
Metal glands
connect to strip
Cable shielding
connect to
metal glands
Cable connections, Junction Box Ex 75x160x55mm Armored Application
Art. No. 0504770
1 = Coax core
2 = Coax shielding
3 = Red
4 = Black
5 = Red/White
6 = Black/White
7 = Gray/Black
8 = Grey
9 = Green
10 = Blue/Black
11 = Blue
12 = Brown
13 = Red/Blue
Cable connections,
Cable Base 9B-1CB11W and Cable Base 13A-9,3B-1CB11W
110 1112 13
2 3 4 5 6 7 8 9
Cable Base 13A-9,3B-1CB11W
Cable Base 9B-1CB11W

IM0973151 A 02 1110 IM0973151 A 02
Installation Manual Installation Manual
Figure 11
UNITS IN MM
122,0
96,0
13,0
80,0
74,9
7,7
40,0
14,7
R4,5 +0,5 -0,0
∅10,0
122,0
141,5
260,0
109,0
140,2
122,0
141,5
9. Dimensions6. Instructions for use
Using the monitor: See User Manual Monitor 7" RLED/LEDD for detailed
instructions about how to use the Display.
To set the TIC function, go to the camera settings menu via the service
menu; then select Pan,tilt to operate the PT TIC unit from the keyboard
and select ‘TIC’ for the Thermal image camera functions See figure 10.
TIC = Enable this option if an Thermal Image Camera TIC Ex Alu/SSt is
connected.
Read further in the above mentioned User Manual.
7. Trouble shooting
8. Maintenance and cleaning
Warning for the user: It is not allowed to open the
cable glands.
Use a soft cloth to remove dirt etc. from the lens
Do not clean this product with aggressive chemicals
or abrasive cleaning agents.
The Thermal Image Camera TIC Ex Alu/SSt must be maintained by quali-
fied technical personnel or the Service Department of the manufacturer
The Thermal Image Camera TIC Ex Alu/SSt must be monitored on a daily
basis for a proper operation, excessive wear and damage.
For mounting and demounting requirements see elsewhere in this
manual, for safety requirements, see chapter 1.
If the unit fails to function, turn it off and check the Touble-shooting
chapter.
It is the responsibility of the operator of an electrical plant in a hazardous
environment to have the plant serviced. Please also note the appropriate
national rules and regulations.
Problem
1. Monitor does not work.
2. Monitor has no picture.
3. Thermal Image Camera
TIC Ex Alu/SSt does not
work.
Possible cause
System is not switched on.
System is not connected or the supplied voltage
of the vehicle to which the system is connected
is too low (flashing LED on camera).
Fuse of the vehicle’s supply voltage is defective.
Other cause.
Monitor is not or incorrectly connected to the
control box.
Thermal Image Camera TIC Ex Alu/SSt is not
functioning.
Fuses Set Ex Board plate
Dipswitches Set Ex Board plate
Other cause.
Thermal Image Camera TIC Ex Alu/SSt is not or
incorrectly connected to the Set Ex Board plate.
The Thermal Image Camera TIC Ex Alu/SSt is
defective
Fuses Set Ex Board plate
Dipswitches Set Ex Board plate
Other cause.
Solution
Switch the system on via the ignition;
Connect the system and measure the vehicle’s supplied voltage
when the system is switched on;
Replace the fuse;
Contact your dealer;
Check the connection of the Monitor to the Set Ex Board plate.
See problem 3.
Replace fuses
Check settings
Contact your dealer.
Check the connection of the Thermal Image Camera TIC Ex Alu/
SSt to the Set Ex Board plate or Set Ex Board plate SSt HSG and
make sure the red LED on the Thermal Image Camera TIC Ex Alu/
SSt is lit.
Contact your dealer.
Replace fuses
Check settings
Contact your dealer.
Figure 10

IM0973151 A 02 1312 IM0973151 A 02
10.3. Fuses Set Ex Board plate.
10.4. Connections of the Set Ex Board plate.
See figure B.
* Monitor
Serial-1 = RS232-Tx
Serial-2 = RS232-Rx
* Ex Camera TIC
Serial-1 = RS232-Rx
Serial-2 = RS232-Tx
10.5. Cable connections of the Set Ex Board plate.
The overall shielding of the camera cable must be connected under the
grip and NOT in the gland/adapter sleeve of the Box Set Ex Board plate.
The shield also has to be connected to CN102 pin 5.
The overall shielding of the monitor/power cable should be connected in
the gland/adapter sleeves. See figure C.
10.6. Mounting Camera cable and Monitor/Power cable to the Set Ex
Board plate.
Mounting Camera and Monitor/Power cable to the Set Ex Board plate in
a Ex Rack. See figure D.
Always replace the cap. To isolate the intrinsic and non
intrinsic signals.
Preparing cables.
Monitor/Power cable; see figure 12, page 14.
Camera cable; see figure 13, page 14.
Junction box; see figure 14, page 14.
10.7. Specications of the Set Ex Board plate.
Temperature range -40°C ... +60°C.
For more information and specifications of the Set Ex Board plate; see
data sheet DS0404960.
Installation Manual
Designator Comment Description Order code Manufacturer Ex Note
F103 500mA Fuse, Axial Cartridge, Ceramic Body, Fast, 500mA 0216 .500 _ _ P Littelfuse Ex Safety Related
F104 315mA Fuse, Axial Cartridge, Ceramic Body, Fast, 315mA 0216 .315 _ _ P Littelfuse Ex Safety Related
F108 1mA Fuse, Axial Cartridge, Ceramic Body, Slo Blo, 1A 0216 .001 _ X P Littelfuse
Figure C
Figure D
CN103
CN101
Monitor/power cable
Camera cable
grip
gland
gland
CN102
cap
CN102
CN101
grip
grip
grip
grip
CN103
Monitor/power cable
Camera cable
Plate shield connection fixation Ex
Ex Board AFZ/PTZ
cap
Installation Manual
10. Set Ex Board plate
See also Data sheet for more information.
This Set Set Ex Board plate may only be used in
combination with in this manual described camera.
No other type of circuit boards may be placed in a 19"-rack.
When Using multiple Set Ex board plates, a minimum dis-
tance of 6mm between the components of the adjacent Set
Ex board plates is required.The Ex-rack should be held in a
EMC screened place.
CHECK Dipswitch settings; See Chapter 10.2
Fuses:
The Thermal Image Camera TIC Ex Alu/SSt must be pro-
tected with fuses according figure A; for specifications see
Chapter 10.3 Fuses Set Ex Board plate.
The Set Ex Board plate has memory function.
Under normal circumstances, start the system once the power is
24V/+/-10%.
If there is no OK signal of the pressure sensor in the camera, the
camera is turned off. On the Set Ex Board plate will be a buzzer
sound.
The absence of the OK signal should be checked and corrected by
qualified staff.
Even after you disable and enable the 24V power supply voltage, the
error is still present on the Set Ex Board plate so that the camera still
is turned off. By pushing the S103 button on the Set Ex Board plate
the error status will be reset. See figure A.
This push button may only be used by qualified staff.
The Set Ex Board plate may by applied in a 19 inch rack. In this rack
several Set Ex Board plates can be mounted. No other type of circuit
boards may be placed in the 19"-rack. When Using multiple Set Ex
Board plates, a minimum distance of 6mm between the components
of the adjacent Ex- boards. The Ex-rack should be held in a EMC
screened place.
10.1. Testing control circuit
See figure A.
By pushing S105 on the Set Ex Board plate the pressure sensor
signal from the Set Camera TIC Ex Alu/Sst is overruled by 0V.
The Non-Intrinsic safe connections to the Thermal Image Camera TIC
Ex Alu/SSt are now disconnected by the relays. If Dip Switch S100 is
On; the Buzzer will sound. This alarm situation is latched.
Releasing S105 or removing power to the Set Ex Board plate will not
reset the alarm or reconnect the camera.
The alarm can only be reset by pushing S103. Reseting the alarm will
reconnect the Camera. The switch S103 will not function as long as
there is no 4V signal from the pressure sensor.
10.2 Dipswitch settngs
These settings has to be set on the Set Ex Board plate in combination
with the Thermal Image Camera TIC Ex Alu/SSt. See figure A.
1 2 3 4 5 6 12345 1 2 3 4 5 6 7 8 9
Yellow, Serial - 2*
Orange, Serial - 1*
Black, 0V in
Red, 24V +/- 10% in
Coax shield, video 0V out
Coax core, video out
Shield, cable shield
Brown, Pan & Tilt ok in
Blue camera, ok in
Black/blue, 0V intrinsic
Red/blue, 12V out
Black/grey, serial 0V
Grey, serial - 1*
Green, serial - 2*
Coax shield, video, out 0V
Coax core, video, out
Black, camera power, 0V
Red, camera power, 24V out
Black/white, P/T power, 0V
Red/white, P/T power, 24V out
CN101
CN102
CN103
* See chapter 11.4
Cable
VB-CAM-MULTI-PTZ-UNI
to Display
160
155
30
20
100
95
5
S100 Dipswitch
S103 Button
S101 Dipswitch
S102 Dipswitch
S105 Button
CN101 CN102 CN103
F108
1A Slow
F104
315mA Fast
F103
500mA Fast
Replace with suitable fuse only.
1500A Breaking capacity.
Figure B
Figure A
DIP SWITCH CODE
Used in S100 S101 S102
Camera TIC Ex ON OFF ON
Factory settings ON OFF OFF

IM0973151 A 02 1514 IM0973151 A 02
10.8. Type plates Set Ex Board plate
Ex Approvals Set Ex Board plate
Explosion proof ATEX CE0158
Ex II (2) G [Ex ib mb px Gb] IIC
T-amb. -40°C to +60°C
Certicate:
ATEX Certificate No. DEKRA 16ATEX0059X, Iss.0.
IECEx Certificate of Conformity No. IECEx DEK16.0025X issue 0.
Standards:
EN 60079-0 : 2009, EN 60079-18 : 2009, EN 60079-2 : 2007,
EN 60079-31 : 2008, EN 60079-11 : 2007.
The type plates are located on the Set Ex Board plate. See figure 15 for
the description.
Installation Manual Installation Manual
Figure 12
Figure 13
75 mm
15 mm60 mm
1
75 mm
2
75 mm 4
6
8
9
7
3
2
1
Remove jacket
120 mm
Remove jacket
Remove screen
15 mm60 mm
75 mm
3
Mount clamping insert
Fold the screen back and around the clamping insert
Fold the screen back around the cable
and apply Conductive tape
assemble the gland body
SSt HSG
mount connection thread
The screen must be visible
20 mm100 mm
120 mm
20 mm120 mm
Remove screen
Mounting at the Junction box
Cable connections
Cable Art no 1221300
Mounting at the Ex board box
Monitor/power cable Mounting at the Ex board box
Camera cable
Insert cable into fitting
until the shield reaches
the contact position
Insert cable into fitting
Tighten dome nut
10
Heat shrink sleeve
SSt HSG
75 mm
11 mm
15 mm60 mm
1
75 mm
2
5
5
Remove jacket
Remove screen
15 mm60 mm
75 mm
3
Mount clamping insert
Assemble the gland body SSt HSG
mount connection thread
4
Ex board box
6
Mount the grip SSt HSG
10
9
Insert cable into fitting until the shield
reaches the contact position
Tighten dome nut
2
1
180 mm
Remove outer jacket at the junction box side
Apply conductive tape at the end of the overall shielding max 25mm
30 mm150 mm
180 mm
Remove armouring
3
20 10
150 mm
180 mm
Remove inner jacket
Mounting at the Junction box
Cable connections
Cable Art no 1221310
4
30 mm145 mm
180 mm
30 mm145 mm
180 mm
Remove shielding
5
6
Strip coax jacket
Black shrink sleeve around twisted wire
Red shrink sleeve around coax jacket, coax and
black shrink sleeve
Twist coax shielding to one wire
50mm
Strip lenght all wires 8mm
7
8
NON Armored
Shrink sleeve
around the gland
see chapter 5.3.
Armored cable
Let 5mm shielding stay
11
Heat shrink sleeve
Shrink sleeve
around the gland
see chapter 5.3.
Monitor power cable Camera cable
Shrink sleeve
7
Shrink sleeve around
the gland
Let 10mm armoring stay
Put Shrink sleeve
around and move back
see chapter 5.3.
4
Strip coax jachet
Black shrink sleeve around twisted wire
Red shrink sleeve around coax jacket, coax and
black shrink sleeve
Twist coax shielding to one wire
50mm
Strip lenght all wires 8mm
5
6
Coax
Shield
Shrink sleeve
around and move back
75 mm
15 mm60 mm
1
75 mm
2
75 mm 4
6
8
9
7
3
2
1
Remove jacket
120 mm
Remove jacket
Remove screen
15 mm60 mm
75 mm
3
Mount clamping insert
Fold the screen back and around the clamping insert
Fold the screen back around the cable
and apply Conductive tape
assemble the gland body
SSt HSG
mount connection thread
The screen must be visible
20 mm100 mm
120 mm
20 mm120 mm
Remove screen
Mounting at the Junction box
Cable connections
Cable Art no 1221300
Mounting at the Ex board box
Monitor/power cable Mounting at the Ex board box
Camera cable
Insert cable into fitting
until the shield reaches
the contact position Insert cable into fitting
Tighten dome nut
10
Heat shrink sleeve
SSt HSG
75 mm
11 mm
15 mm60 mm
1
75 mm
2
5
5
Remove jacket
Remove screen
15 mm60 mm
75 mm
3
Mount clamping insert
Assemble the gland body SSt HSG
mount connection thread
4
Ex board box
6
Mount the grip SSt HSG
10
9
Insert cable into fitting until the shield
reaches the contact position
Tighten dome nut
2
1
180 mm
Remove outer jacket at the junction box side
Apply conductive tape at the end of the overall shielding max 25mm
30 mm150 mm
180 mm
Remove armouring
3
20 10
150 mm
180 mm
Remove inner jacket
Mounting at the Junction box
Cable connections
Cable Art no 1221310
4
30 mm145 mm
180 mm
30 mm145 mm
180 mm
Remove shielding
5
6
Strip coax jacket
Black shrink sleeve around twisted wire
Red shrink sleeve around coax jacket, coax and
black shrink sleeve
Twist coax shielding to one wire
50mm
Strip lenght all wires 8mm
7
8
NON Armored
Shrink sleeve
around the gland
see chapter 5.3.
Armored cable
Let 5mm shielding stay
11
Heat shrink sleeve
Shrink sleeve
around the gland
see chapter 5.3.
Monitor power cable Camera cable
Shrink sleeve
7
Shrink sleeve around
the gland
Let 10mm armoring stay
Put Shrink sleeve
around and move back
see chapter 5.3.
4
Strip coax jachet
Black shrink sleeve around twisted wire
Red shrink sleeve around coax jacket, coax and
black shrink sleeve
Twist coax shielding to one wire
50mm
Strip lenght all wires 8mm
5
6
Coax
Shield
Shrink sleeve
around and move back
Figure 14
Mounting at the Ex board
All cable connections
8
9
7
3
2
1
120 mm
Remove jacket
Fold the screen back around the cable
and apply Conductive tape
The screen must be visible
20 mm100 mm
120 mm
20 mm120 mm
Remove screen
Insert cable into fitting
until the shield reaches
the contact position
Tighten dome nut
10
Heat shrink sleeve
NON Armored
Shrink sleeve
around the gland
see chapter 5.3.
Put Shrink sleeve
around and move back
see chapter 5.3.
4
Strip coax jacket
Black shrink sleeve around twisted wire
Red shrink sleeve around coax jacket, coax and
black shrink sleeve
Twist coax shielding to one wire
50mm
Strip lenght all wires 8mm
5
6
Mounting Camera cable and Monitor/Power cable to the Set Ex Board plate; see chapter 10.6
Figure 15
REVISION HISTORY
REV DESCRIPTIO DATE APPROVEDZONE
PROJECTION:
EUROPEAN
Comments:
A4
mm
1:1, 5:1
Software:
Adobe Illustrator CS6
Format:
Units:
Scale:
PROPERTY OF: ORLACO PRODUCTS B.V. THE NETHERLANDS
Drawing number:
Article number:
Designed by:
Drawn by:
Revision:
Date:
Sheet:
Design State:
Assembly type:
Description:
Orlaco Products BV
PO Box 193, 3770 AD
Albert Plesmanstraat 42
3772 MN Barneveld
The Netherlands
[phone]
[email protected]
www.orlaco.com
Label Set Ex board plate
0344
Set Ex board plate
Article No. 0404960
Part of
Camera AFZ Ex
DEKRA 16ATEX0057X
IECEx DEK 16.0023X
Ex II (2)G [Ex ib mb px Gb] IIC
Part of
Camera TIC Ex
DEKRA 16ATEX0059X
IECEx DEK 16.0025X
Ex II (2)G [Ex ib mb px Gb] IIC
Part of
Camera PTZ Ex
Camera PTTIC Ex
DEKRA 16ATEX0058X
IECEx DEK 16.0024X
Ex II (2)G [Ex ib mb px Gb] IIC
76
25
1/1
14.06.2016
1-0
BW Work in progress

IM0973151 A 02 1716 IM0973151 A 02
Installation Manual Installation Manual
12. Pelco-D commands
Pelco-D protocol as implemented in Orlaco Zoom camera or PTZ unit.
Commands detailed below are accepted, no responses are sent.
Bron:Pelco PTZ protocols, D Protocol, Version 5.0.1 1 april 2008 by Eric Hamilton (C) Pelco.
Command format:
All commands are seven (D Protocol)bytes long.
D Protocol Command Format/Names:
Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7
Sync addr. cmnd1 cmnd2 data1 data2 chksm
0xff
Bytes D Protocol:
1 sync : Always 0xFF to indicate the start of a command.
2 addr : Camera address. Range is 1 ! 255 (0x01 ! 0xFF). 0x01 is for camera #1, etc.
3 cmnd1 : Extension of the basic command. The basic command is in the cmnd2 position.
4 cmnd2 : The basic command. For extended commands, all of these are odd numbers.
5 data1 : Usually is the Pan speed index.
6 data2 : Usually is the Tilt speed index.
7 cksm : This is the arithmetic sum of all bytes except for the sync byte and itself.
Command Sets
There are two sets/types of commands:
1 "Motion" commands, i.e. pan, tilt, iris, zoom and focus; are "bit encoded" commands that always have bit 0 in cmnd2 set to 0.
Any number of non-exclusive bits may be set in the cmnd1 and cmnd2 bytes for this format of command, data1 and data2 are pan and tilt speed index.
2 "Non-motion" commands, i.e. call preset, set pan angular position; are "numerically encoded".
These commands always have bit 0 in cmnd2 set to a 1.
Implemented "Motion" commands:
cmnd1 and cmnd2 are represented as follows:
Byte 3, cmnd1
Bit 7 Bit 6 Bit 4 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
0 0 0 0 0 0 0 Focus
Near
Byte 4, cmnd2
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Focus Zoom Zoom Down Up Left Right 0
Far Wide Tele
Data1, Data2 (Pan/Tilt speed), Byte 5,6 contain the speed.
Speed is in the range of `0x00' to `0x3F' (high speed) and `0x40' for "turbo" speed.
Turbo speed is the maximum speed the device can obtain.
A pan speed value of `0x00' results in very slow motion, not cessation of motion.
To stop pan motion both the Left and Right direction bits must be turned off, set to `0',
regardless of the value set in the pan speed byte.
Implemented "Non-motion" commands.
Set Preset (TIC has only special presets):
Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7
Sync addr. 0x00 0x03 0x00 Preset chksm
0xff ID
Preset ID valid range = 0-5.
Set preset is also used for some special function by using a special Preset ID.
Sensor
Sensor Thermal Imager Uncooled VOx Microbolometer.
Pixels FPA Format 324 x 256 (25-micron pixel size).
Frame Rates 7,5 Hz (NTSC); 8,3 Hz (PAL).
Sensitivity <75 mk, <50 mk f/1,0.
Scene Range -40°C to +160°C.
Digital zoom 2x & 4x.
Video NTSC/PAL, field switchable.
Lens WFOV, 19mm (24° Detection 450m).
Color 4 Color Palettes (LUTs).
Electrical
Power input 24V/DC +/-10%.
Power consumption Temperature <0°C (heater on): 5,6W temperature >0°C (heater off): 3,6 W.
Presets 128 presets Visca and 255 presets Pelco-D.
Cable Cable Base 9B-1CB11W, Art. no 1221300, length 5m, min. bending radius 50mm.
Electrical parameters Um = 30V/DC.
Communication RS 232, Visca-, Pelco-D commands.
Fuse The camera must be protected with a 315 mA-T fuse, with 1500A breaking capacity. Placed on the Ex board, see Installation
manual IM0973151.
Mechanical
Construction Alu Sun cover and housing: aluminium (ALMGSi1). Bracket and mounting parts: SSt 316.
Construction SSt Sun cover and housing, bracket and mounting parts: SSt 316.
Weight Alu 3 kg (including 5m cable).
Weight SSt 6 kg (including 5m cable).
Protection IP68; (4m under water, during 4 hours) according to IEC 60529, dry-nitrogen filled, 1,4 Bar overpressure monitored by 2
absolute pressure sensors, long term stability 0,1% per year. Voltage barriers for sensor circuit.
Bracket Standard bracket, including bolts, nuts and washers. Suitable for mounting hanging, overhead and standing.
Glass Chemically hardened lens glass, 7x stronger than ordinary glass, scratch proof surface, following “VII Flachgläser”
(German std.).
Operating temperature Tamb -20°C to +75°C.
Certication
Standards EN 60079-0 : 2009, EN 60079-18 : 2009, EN 60079-2 : 2007, EN 60079-31 : 2008, EN 60079-11 : 2007.
Green Passport All materials are compliant to Green Passport requirements according IMO resolution MEPC.197(62) as adopted on
15 July 2011 (Maritime sector:International Maritime Organization concerning the functions of the Marine Environment
Protection Committee).
Ex Specications CE0344
Ex II 2 G Ex ib mb px IIC T4 Gb.
Ex II 2 D Ex mb tb IIIC T102°C Db.
Approvals IEC 60079-0 : 2007-10 Ed. 5, IEC 60079-11 : 2006 Ed. 5, IEC 60079-18 : 2009 Ed. 3, IEC 60079-2 : 2007-02 Ed. 5,
IEC 60079-31 : 2008 Ed. 1.
11. Specifications Camera TIC Ex Alu/SSt

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13. Disposal
Disassembly, removal and disposal. Local regulations for dealing with
waste must be followed when disposing of disassembled components or
entire units.
14. General terms and conditions
FCC compliance statement:
The camera comes under section for commodity codes for electronic
equipment. This is known as “Harmonize code: 8525.30.9060” and the
importer can check off Block 2 on FCC form which states: “An FCC grant
of equipment authorization and an FCC ID are not required, but the equip-
ment complies with FCC technical requirements.”
Caution: Any changes or modifications in the construction of this device
which are not expressly approved by the party responsible for compliance
could void the user’s authority to operate the equipment. Camera/monitor
sets are visual aids and objects visible in camera/monitor systems are
smaller or bigger than they appear on screen.
Orlaco Products BV
Orlaco Products BV is not liable for damage resulting from inadequate
servicing, incorrect usage or alterations made to the equipment without
informing the manufacturer in writing.
This installation manual has been made available by Orlaco Products BV.
All rights reserved. No part of this manual may be reproduced and/or
made public in printed form, in photocopy form or on microfilm, or in any
other way, without the prior written permission of the manufacturer. This
also applies to the associated drawings and figures.
Orlaco Products BV reserves the right to make changes to components at
any time without informing customers beforehand or directly. All dimen-
sions given are for commercial purposes.
For information regarding repairs that is not covered in this manual,
please contact the Orlaco Products BV service department.
This manual has been prepared with all due care and attention. However,
Orlaco Products BV cannot be held responsible for any errors in this
manual or any consequences thereof.
EC Declaration of conformity
According to Annex IV, ATEX directive 2014/34/EU (ATEX 114).
Name manufacturer: Orlaco Products BV.
Address manufacturer:
Albert Plesmanstraat 42, 3772 MN barneveld, The Netherlands,
Declares that the product:
Product name: [Thermal Image Camera TIC Ex Alu/SSt]
Models comply with the following Standards:
IEC 60079-0 : 2007-10 Ed. 5, IEC 60079-11 : 2006 Ed. 5, IEC 60079-18 :
2009 Ed. 3, IEC 60079-2 : 2007-02 Ed. 5, IEC 60079-31 : 2008 Ed. 1.
EMC: According 2004/108/EG directive.
Extra information:
Products are tested as independent units.
Contact:
Orlaco Products BV
Phone.: [phone]
www.orlaco.com
Pan/Tilt unit:
Preset ID 0x56 Start wipe/wash cycle, this blocks white hot LUT selection in pan/tilt/TIC combination.
Autofocus camera:
Preset ID 0x58 and 0x15 will switch the IR block filter into the optical path.
Preset ID 0x59 and 0x16 will switch the IR block filter out of the optical path.
TIC camera:
Preset ID 0x55 Switch to the Black hot color LUT.
Preset ID 0x56 Switch to the White hot color LUT (not available when combined with pan/tilt unit).
Preset ID 0x57 Switch to the Ice&fire color LUT.
Preset ID 0x58 and 0x15 Switch to the Rainbow color LUT.
Preset ID 0x59 and 0x16 Will force a flat field calibration cycle.
Clear Preset:
Byte Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7
Sync addr. 0x00 0x05 0x00 Preset chksm
0xff ID
Preset ID valid range = 0-5.
Go To Preset (not for TIC camera):
Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7
Sync addr. 0x00 0x07 0x00 Preset chksm
0xff ID
Preset ID valid range = 0-5.
Set Zoom Speed:
Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7
Sync addr. 0x00 0x25 0x00 Zoom chksm
0xff Speed
Remarks: Zoom speed valid values 0-3.
Set Focus Speed:
Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7
Sync addr. 0x00 0x27 0x00 Focus chksm
0xff Speed
Remarks: Focus speed valid values 0-3.
Auto-focus auto/on/off:
Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7
Sync addr. 0x00 0x2B 0x00 Focus chksm
0xff ctrl
Remarks: Focus ctrl 0,1 = Auto, 2 = off.
Backlight compensation on/off:
Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7
Sync addr. 0x00 0x31 0x00 BLC chksm
0xff ctrl
Remarks: BLC ctrl 1 = off, 2 = on.

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15. Release Notes
R1-0. Orlaco layout Edition, June 2016
R1-1. ATEX Certificate revised, October 2016
R1-2. DOC added, October 2016
A 01. Specifications; temperature range Camera changed, June 2017
A 02. Article numbers Cameras changed, RS485 deleted, June 2017
16. Apendix
ATEX

IM0973151 A 02 2322 IM0973151 A 02
Installation Manual Installation Manual
IECEx
EU declaration of conformity
In accordance to annex X of the European directive 2014/34/EU (as last amended).
Manufacturer:
Orlaco Products B.V.
Albert Plesmanstraat 42,
3772MN Barneveld
The Netherlands
Description of the equipment, protective system, or device referred to:
Camera series TIC Ex + Ex-PCB connection Board or Box EX board (TIC Camera, + EX board)
All relevant provisions fulfilled by the equipment, protective system, or device referred to in Article 1:
Equipment group II intended for use in potentially explosive atmospheres
With the following marking:
II 2G Ex ib mb px IIC T4 Gb (Camera)
II 2D Ex mb tb IIIC T102°C Db (Camera)
II (2)G [Ex ib mb px Gb] IIC (Connection Board)
EC-Type Examination Certificate Number: DEKRA 16ATEX0059 X
Notified Body that has conducted the EC-type examination:
DEKRA Certification B.V. CE0344
Meander 1051
6825 MJ Arnhem
The Netherlands
Reference to the harmonized standards:
EN 60079-0: 2009, EN 60079-2: 2007, EN 60079-11: 2007,
EN 60079-18: 2009, EN 60079-31: 2008
Signed by on behalf of the manufacturer:
Name
:
Henrie G. van Beusekom
Title
:
Executive Director
Place and date of issue
:
Barneveld, October 12th, 2016
DOC

www.orlaco.com
Orlaco is a Manufacturing company that specializes in making cameras
and monitor systems for commercial vehicles, fork-lift trucks, cranes, off
shore and maritime.
Our objective is to design and produce camera systems for the profes-
sional market that improve the drivers view and increase operating
efficiency.
At our factory in Barneveld, we have a production department, ware-
house, design department, service department and showroom.
Vision is our mission®, and Orlaco therefore deploys the development,
manufacture, supply and service of camera and display systems that will
improve safety and efficiency of all vehicles, machinery and vessels. Our
systems give the end user a view on each blind spot and create comfort
and improved working conditions. Our active approach will support mar-
ket demands and innovations and will lead to enthusiastic ambassadors
in the market; our Customers.
For more information: www.orlaco.com
ORLACO