Ormet SPX424CDH User manual

SPX424CDH – SPX424C+
INSTRUCTIONS FOR USE
ORIGINAL INSTRUCTIONS
SERIAL NUMBER:_____________
Copyright © 2015 Ormet S.p.A.
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Copyright © 2015 ORMET S.p.A.
REVISIONS OF THE INSTRUCTIONS FOR USE
VERSION DATE REVISION
1.0
01/2015
First print
1.1
0 /2015
Accessory supplement,
addition of C+ version
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Copyright © 2015 ORMET S.p.A.
CONTENTS
CONTENTS.................................................................................................................................... 5
1 PREFACE................................................................................................................................ 9
1.1 General information .......................................................................................................... 9
1.2 Identification plate........................................................................................................... 10
1.3 Technical specification.................................................................................................... 11
1.4 Charts and load charts.................................................................................................... 14
1.5 Original seals.................................................................................................................. 17
1.6 Operator’s training .......................................................................................................... 17
1.7 Intended use................................................................................................................... 17
1.8 Warranty......................................................................................................................... 18
2 SAFETY INFORMATION....................................................................................................... 21
2.1 Provisions ....................................................................................................................... 21
2.2 Noise exposure............................................................................................................... 23
2.3 Conveyance of instructions............................................................................................. 23
2.4 Hazardous areas ............................................................................................................ 24
2.5 How to behave in case of emergency ............................................................................. 25
2.6 Hoisting signals – symbols.............................................................................................. 26
2.7 Features of the work area ............................................................................................... 27
2.8 Emergency stop.............................................................................................................. 27
3 MAIN PARTS OF THE MACHINES ....................................................................................... 30
3.1 SPX424CDH................................................................................................................... 30
3.2 SPX424C+...................................................................................................................... 32
4 MACHINERY CONTROLS AND SIGNALS............................................................................ 43
4.1 Main control panel .......................................................................................................... 43
4.2 Controls .......................................................................................................................... 44
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Copyright © 2015 ORMET S.p.A.
5 DESCRIPTION OF PAGES ON THE DISPLAY INTERFACE ................................................ 47
6 USE OF THE MACHINERY IN REGULAR WORKING CONDITIONS ................................... 59
6.1 Inspection before use...................................................................................................... 59
6.2 Machinery starting .......................................................................................................... 60
6.3 Low temperature starting ................................................................................................ 65
6.4 Handling of machinery SPX424CDH – SPX424C+ ......................................................... 65
6.5 Stabilization of the machinery SPX424CDH – SPX424C+ .............................................. 69
6.6 Use of the machinery SPX424CDH – SPX424C+........................................................... 73
6.7 Stop and laying-up of the machinery SPX424CDH – SPX424C+.................................... 75
6.8 Closing of the outriggers ................................................................................................. 77
6.9 Winch configurations....................................................................................................... 79
6.10 Block configurations........................................................................................................ 81
6.11 Anti-two-block positioning ............................................................................................... 83
6.12 Emergency use of SPX424CDH – SPX424C+................................................................ 84
6.13 Operating areas and chart automatic change ................................................................. 85
6.14 LMI bypass of SPX424CDH – SPX424C+ ...................................................................... 86
6.15 Manual starting of the SPX424CDH – SPX424C+ machinery ......................................... 88
6.16 Emergency stop.............................................................................................................. 90
6.17 Radio remote control....................................................................................................... 91
7 HANDLING AND TRANSPORT............................................................................................. 95
7.1 Anchor for transport ........................................................................................................ 95
7.2 Anchor for lifting.............................................................................................................. 95
8 TROUBLESHOOTING........................................................................................................... 98
8.1 Alarms and warnings ...................................................................................................... 98
9 COMMISSIONING................................................................................................................. 99
9.1 Inspection before commissioning/Periodic checks/ Check after machinery idle-time....... 99
10 MAINTENANCE ............................................................................................................... 101
10.1 Routine maintenance.................................................................................................... 101
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10.2 Battery recharging of SPX424C+.................................................................................. 103
10.3 General safety warnings for maintenance activity ......................................................... 105
10.4 Planned maintenance ................................................................................................... 105
10.5 Spare parts ................................................................................................................... 114
10.6 Tools needed for maintenance...................................................................................... 114
11 SERVICING AND MAINTENANCE REGISTER ............................................................... 115
11.1 Introduction................................................................................................................... 115
11.2 Events that relieve the manufacturer from his liability.................................................... 116
11.3 Maintenance and servicing forms ................................................................................. 116
11.4 Summary of servicing and maintenance operations...................................................... 117
11.5 Detailed servicing and maintenance forms.................................................................... 118
11.6 Detailed periodic checks that must be performed by the machinery owner ................... 119
12 FORM FOR THE CONVEYANCE OF INFORMATION AND INSTRUCTIONS................. 124
13 ACCESSORIES ............................................................................................................... 125
13.1 PP400-4DX three-phase feeding kit for SPX424CDH ................................................... 127
13.2 JIB800GX mechanic jib for SPX424CDH – SPX424C+ ................................................ 130
13.3 JIB800.1MX mechanical jib and JIB800.1H1MX and JIB800.2H1MX hydraulic jibs for
SPX424CDH – SPX424C+...................................................................................................... 133
14 ENCLOSURES ................................................................................................................ 145
15 LABELS AND PINS.......................................................................................................... 147
15.1 Position of labels........................................................................................................... 147
15.2 Position of safety pins................................................................................................... 153
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Copyright © 2015 ORMET S.p.A.
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Copyright © 2015 ORMET S.p.A.
1PREFACE
1.1 General information
Instructions for use
Any machinery is provided with copy of these instructions for use.
Purpose of the instructions for use is to assist both the operator and the maintenance technician
while performing the operations necessary to safe operate the machinery. The technical
procedures here described are the basic ones required. After practicing with the machine, the
operator will be able to develop further technical skills.
Note
: These instructions for use are an integral part of the machinery and must
accompany the machinery if it is resold or differently located.
.
However these instructions for use are normally completed with further information during
operators’ training when the machinery is delivered.
Note: As for other equipment the machinery can be provided with, refer to their
specific instructions for use.
How to kee these instructions for use 
These instructions for use must be kept available at the machinery location all the time for future
reference.
Note: In case the instructions for use are lost or damaged, apply to the manufacturer
to get another copy.
Information property rights
These instructions for use contain information protected by copyright. All rights are reserved. This
document cannot be photocopied or reproduced, in part or completely, without prior written
consent of ORMET S.p.A. Only customers to whom these instructions for use have been supplied
together with the machinery are allowed to use them to carry out use and maintenance operations
on the machinery it refers to.
These instructions for use refer to the standard use and maintenance of the machinery. Therefore
observe scrupulously these instructions to operate correctly and safely the machinery. The
machinery shall be operated only by skilled and trained personnel. Do not perform repairs or
operations not specifically described in the instructions for use. Any machinery disassembling
operations shall only be performed by authorized technical personnel. The manufacturer will not be
held responsible for direct or indirect damage or injury to people, objects or animals resulting from
the use of this documentation or the machinery in non-standard conditions. ORMET S.p.A.
reserves the right to introduce technical modifications or improvements both to the documentation
and to the machineries without prior notice. Modifications and improvements may also concern
machines of the same model described in these instructions for use, but which have a different
serial number.
The CE marking approves the conformity by the Machinery Directive 2006/42/CE.
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1.2 Identification late
The crane is provided with an id
of manufacture, year of first com
marked when required by the
requirements applicable to th
is ca
Copyright © 2015 ORMET S.p.A.
identification plate
bearing the machine mode
commissioning and installed power. The mach
e market. This marking ensures the machin
s category of machinery.
SPX424C
S
PX424
del, serial number, year
chinery is supplied CE
-
chinery meets the EU’s
424C+
424CDH
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