Ormet SPX424CDH User manual
5
Copyright © 2015 ORMET S.p.A.
CONTENTS
CONTENTS.................................................................................................................................... 5
1 PREFACE................................................................................................................................ 9
1.1 General information .......................................................................................................... 9
1.2 Identification plate........................................................................................................... 10
1.3 Technical specification.................................................................................................... 11
1.4 Charts and load charts.................................................................................................... 14
1.5 Original seals.................................................................................................................. 17
1.6 Operator’s training .......................................................................................................... 17
1.7 Intended use................................................................................................................... 17
1.8 Warranty......................................................................................................................... 18
2 SAFETY INFORMATION....................................................................................................... 21
2.1 Provisions ....................................................................................................................... 21
2.2 Noise exposure............................................................................................................... 23
2.3 Conveyance of instructions............................................................................................. 23
2.4 Hazardous areas ............................................................................................................ 24
2.5 How to behave in case of emergency ............................................................................. 25
2.6 Hoisting signals – symbols.............................................................................................. 26
2.7 Features of the work area ............................................................................................... 27
2.8 Emergency stop.............................................................................................................. 27
3 MAIN PARTS OF THE MACHINES ....................................................................................... 30
3.1 SPX424CDH................................................................................................................... 30
3.2 SPX424C+...................................................................................................................... 32
4 MACHINERY CONTROLS AND SIGNALS............................................................................ 43
4.1 Main control panel .......................................................................................................... 43
4.2 Controls .......................................................................................................................... 44
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5 DESCRIPTION OF PAGES ON THE DISPLAY INTERFACE ................................................ 47
6 USE OF THE MACHINERY IN REGULAR WORKING CONDITIONS ................................... 59
6.1 Inspection before use...................................................................................................... 59
6.2 Machinery starting .......................................................................................................... 60
6.3 Low temperature starting ................................................................................................ 65
6.4 Handling of machinery SPX424CDH – SPX424C+ ......................................................... 65
6.5 Stabilization of the machinery SPX424CDH – SPX424C+ .............................................. 69
6.6 Use of the machinery SPX424CDH – SPX424C+........................................................... 73
6.7 Stop and laying-up of the machinery SPX424CDH – SPX424C+.................................... 75
6.8 Closing of the outriggers ................................................................................................. 77
6.9 Winch configurations....................................................................................................... 79
6.10 Block configurations........................................................................................................ 81
6.11 Anti-two-block positioning ............................................................................................... 83
6.12 Emergency use of SPX424CDH – SPX424C+................................................................ 84
6.13 Operating areas and chart automatic change ................................................................. 85
6.14 LMI bypass of SPX424CDH – SPX424C+ ...................................................................... 86
6.15 Manual starting of the SPX424CDH – SPX424C+ machinery ......................................... 88
6.16 Emergency stop.............................................................................................................. 90
6.17 Radio remote control....................................................................................................... 91
7 HANDLING AND TRANSPORT............................................................................................. 95
7.1 Anchor for transport ........................................................................................................ 95
7.2 Anchor for lifting.............................................................................................................. 95
8 TROUBLESHOOTING........................................................................................................... 98
8.1 Alarms and warnings ...................................................................................................... 98
9 COMMISSIONING................................................................................................................. 99
9.1 Inspection before commissioning/Periodic checks/ Check after machinery idle-time....... 99
10 MAINTENANCE ............................................................................................................... 101
10.1 Routine maintenance.................................................................................................... 101
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10.2 Battery recharging of SPX424C+.................................................................................. 103
10.3 General safety warnings for maintenance activity ......................................................... 105
10.4 Planned maintenance ................................................................................................... 105
10.5 Spare parts ................................................................................................................... 114
10.6 Tools needed for maintenance...................................................................................... 114
11 SERVICING AND MAINTENANCE REGISTER ............................................................... 115
11.1 Introduction................................................................................................................... 115
11.2 Events that relieve the manufacturer from his liability.................................................... 116
11.3 Maintenance and servicing forms ................................................................................. 116
11.4 Summary of servicing and maintenance operations...................................................... 117
11.5 Detailed servicing and maintenance forms.................................................................... 118
11.6 Detailed periodic checks that must be performed by the machinery owner ................... 119
12 FORM FOR THE CONVEYANCE OF INFORMATION AND INSTRUCTIONS................. 124
13 ACCESSORIES ............................................................................................................... 125
13.1 PP400-4DX three-phase feeding kit for SPX424CDH ................................................... 127
13.2 JIB800GX mechanic jib for SPX424CDH – SPX424C+ ................................................ 130
13.3 JIB800.1MX mechanical jib and JIB800.1H1MX and JIB800.2H1MX hydraulic jibs for
SPX424CDH – SPX424C+...................................................................................................... 133
14 ENCLOSURES ................................................................................................................ 145
15 LABELS AND PINS.......................................................................................................... 147
15.1 Position of labels........................................................................................................... 147
15.2 Position of safety pins................................................................................................... 153
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Copyright © 2015 ORMET S.p.A.
1PREFACE
1.1 General information
Instructions for use
Any machinery is provided with copy of these instructions for use.
Purpose of the instructions for use is to assist both the operator and the maintenance technician
while performing the operations necessary to safe operate the machinery. The technical
procedures here described are the basic ones required. After practicing with the machine, the
operator will be able to develop further technical skills.
Note
: These instructions for use are an integral part of the machinery and must
accompany the machinery if it is resold or differently located.
.
However these instructions for use are normally completed with further information during
operators’ training when the machinery is delivered.
Note: As for other equipment the machinery can be provided with, refer to their
specific instructions for use.
How to kee these instructions for use
These instructions for use must be kept available at the machinery location all the time for future
reference.
Note: In case the instructions for use are lost or damaged, apply to the manufacturer
to get another copy.
Information property rights
These instructions for use contain information protected by copyright. All rights are reserved. This
document cannot be photocopied or reproduced, in part or completely, without prior written
consent of ORMET S.p.A. Only customers to whom these instructions for use have been supplied
together with the machinery are allowed to use them to carry out use and maintenance operations
on the machinery it refers to.
These instructions for use refer to the standard use and maintenance of the machinery. Therefore
observe scrupulously these instructions to operate correctly and safely the machinery. The
machinery shall be operated only by skilled and trained personnel. Do not perform repairs or
operations not specifically described in the instructions for use. Any machinery disassembling
operations shall only be performed by authorized technical personnel. The manufacturer will not be
held responsible for direct or indirect damage or injury to people, objects or animals resulting from
the use of this documentation or the machinery in non-standard conditions. ORMET S.p.A.
reserves the right to introduce technical modifications or improvements both to the documentation
and to the machineries without prior notice. Modifications and improvements may also concern
machines of the same model described in these instructions for use, but which have a different
serial number.
The CE marking approves the conformity by the Machinery Directive 2006/42/CE.
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1.2 Identification late
The crane is provided with an id
of manufacture, year of first com
marked when required by the
requirements applicable to th
is ca
Copyright © 2015 ORMET S.p.A.
identification plate
bearing the machine mode
commissioning and installed power. The mach
e market. This marking ensures the machin
s category of machinery.
SPX424C
S
PX424
del, serial number, year
chinery is supplied CE
-
chinery meets the EU’s
424C+
424CDH
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Copyright © 2015 ORMET S.p.A.
1.3 Technical s ecification
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Copyright © 2015 ORMET S.p.A.
1.4 Charts and load charts
The machinery is provided with a file containing the relevant charts and
load tables. The chart shows the work range of a mobile crane in any
specific configuration while the table contains detailed information on the
maximum load capacity in the different points of the work area.
While operating the machinery observe the load capacity stated in the
“Load charts” file supplied with the machinery.
WORK CHART
There are two kinds of tables:
1- Tables in function of the crane boom: in this case the max load at a given point P is identified by
the extension L of the crane boom and by the distance R from the crane rotation centre (radius).
EXAMPLE
R
L
P
max
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Copyright © 2015 ORMET S.p.A.
2- Table in function of the boom and of the accessory: in this case the max. load at a given point P
is identified by the extension Lj of the accessory and by the distance R from the crane rotation
centre (radius).
E
XAMPLE
R=Working
radius
L = Length of telescopic boom
Stability
Angles of validity of the chart
Counterweight
Units of measurement:
m
ft
Units of measurement:
m
lbs
Units of measurement:
kg
Pmax = Max
capacity
E
XAMPLE
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Copyright © 2015 ORMET S.p.A.
Moreover each table provides information concerning the operating mode it refers, the kind of
installed accessory, the presence (or not) of a counterweight and the applicable stability condition
100% (green) - 50% (yellow) - 0% (red) - track (hoisting capacity on moving track).
Winch load ca acity
As for mobile cranes SPX424CDH/C+, the single-line pull max. load capacity of the winch is
800 kg (1760 lbs).
To lift heavier loads modify the pulley configuration by using a double or
triple line pull.
The manufacturer can provide the machinery with different kinds of
winches. Refer to the loads chart file delivered with the machinery.
In order to increase the rope hoisting capacity it is necessary to assemble the block as indicated in
the picture.
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E
XAMPLE
R=Working
radius
L = Length of telescopic boom
Stability
A
ngles of validity of the chart
Counterweight
ft
Units of measurement:
m
ft
Units of measurement:
m
lbs
Units of measurement:
kg
Pmax = Max
capacity
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Copyright © 2015 ORMET S.p.A.
The rope shall be replaced and suitably adjusted only by trained technical
personnel.
Set the number of ropes in the control display as shown in the specific
chapter.
1.5 Original seals
The manufacturer has placed lead sealing on machinery components to assure working under safe
conditions.
Original seal removal from solenoid valves will cause machinery UNSAFE
WORKING. The manufacturer declines any responsibility arising.
1.6 Operator’s training
The machinery operator shall be properly trained for the correct and safe operation of the
machinery. Training and instruction is made available by ORMET S.p.A.’s skilled personnel.
Please apply to the manufacturer for further information.
1.7 Intended use
The mobile crane is intended to handle loads by means of a hook, a winch or other accessories.
Loading must respect the load charts delivered with the instructions for use.
Any use not explicitly stated shall be considered out of the scope of the machinery, and in
particular:
•any use other than that described in these instructions for use and for which the machinery
has been designed and built.
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Copyright © 2015 ORMET S.p.A.
CAUTION!!!
In the EU it is strictly forbidden to use the machinery to lift people.
CAUTION!!!
Outside the EU observe the standards in force. Consult your dealer or
apply to Ormet S.p.A.
WARNING!!!
THE MACHINERY HAS NOT BEEN DESIGNED TO HOIST PEOPLE AND
THEREFORE IT DOES NOT COMPLY WITH THE SAFETY
REQUIREMENTS OF THE EUROPEAN STANDARDS FOR THIS SPECIFIC
USE.
1.8 Warranty
LIMITED ORMET S.p.a. MANUFACTURER’S WARRANTY
The limited ORMET Jekko manufacturer’s warranty covers the products listed below against
defects in material and workmanship within the following periods:
•Crane structural components – twenty-four (24) months
•Components of the crane load and moment indicator - twenty-four (24) months
•Any other crane components – twelve (12) months
•Replacement of components – six (6) months, unless the component has been replaced
under warranty within the first six (6) months from the crane commissioning. The limited
warranty covers the components for the rest of the standard crane warranty period (twelve
(12) months).
The limited warranty starts from the day of commissioning of the crane or spare part. The date
shall be documented accordingly by the Supplier and by the Customer. The limited warranty
covers components, materials and labour within the period mentioned above. In special situations,
if the crane repair is not considered cost-effective, Ormet will replace the crane.
EXCLUSIONS FOR WARRANTY
1. Parts and components which have not been supplied by ORMET.
2. Repair or replacement of any parts under warranty in case a mechanical failure did not occur.
3. Any failure resulting from physical damage or collision.
4. Any failure resulting from overloading, misuse, use beyond the intended purpose, negligence,
lack of expertise or lack of maintenance.
5. Any failure resulting from unauthorized modifications or alterations.
6. Any damage due to fire, theft, vandalism, riot, explosion, force majeure, war or environmental
damage.
7. Hydraulic oil, filters, bushes, maintenance materials or parts, sliding surfaces, component
failure due to excessive wear, consumables, depurators, various costs and fees due.
8. Any premium for overtime labour requested by the Customer.
9. Business interruption, loss of sales and/or profits, rental or substitute equipment, cost of delay
for any other special, indirect, incidental or consequential loss, cost or damage.
10. Any responsibility concerning material damage, injury or death of a person caused by or
arising out of the use of the crane.
11. Normal wear that occurs through usage of any material.
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WARRANTY SERVICE PROCEDURE
1. The Customer shall submit a warranty request to the Supplier.
2. The supply shall immediately inform ORMET’s After-sale Service of/about the request.
3. The Supplier shall immediately inquire about the request and in case the claim is covered by
warranty, he will issue and send ORMET’s After-sale Service a written estimate that includes
parts, materials and labour necessary to perform the repairs under warranty.
4. ORMET will promptly examine any warranty requests and approve those under warranty in a
short while. In case ORMET refuses a warranty request because not under warranty or
excluded from warranty, ORMET will set out its reasons clearly to the Supplier so that he can
duly inform the Customer.
5. ORMET’s After-sale Service reserves the right to let send at its own expenses the components
or the materials under warranty to ORMET itself or to the Supplier so that ORMET may check
them. If requested, actions will put in place to avoid hindered or delayed repairs so as to
preserve the Customer’s goodwill. ORMET may ask the return of components or materials
specifying transport means and modalities. All replaced products and all parts removed from
repaired products become the property of ORMET. The Supplier will not perform repairs nor
hire third parties to perform repairs prior approval from ORMET of the written estimate except
under special circumstances, such as:
•The After-sale Service personnel are not available (due to holiday or other events).
•In case an immediate intervention is required for safety reasons or to preserve the
Customer’s goodwill.
6. The Supplier will submit to ORMET all the information of the type to examine the claim and/or
for quality control purposes.
This limited warranty is the only one authorized by ORMET (the manufacturer) and is in lieu of any
other warranties, expressed or implied, including those of merchantability and fittness for a
particular purpose, as well as any other commitment by ORMET or the Supplier.
Repairs provided under this limited warranty are the only ones to apply to ORMET’S products.
Under no circumstances shall ORMET or its suppliers be liable for Customer’s business
interruption, loss of sales and/or profits, rental or substitute equipment, cost of delay for any other
special, indirect, incidental or consequential loss, cost or damage.
Further information on liability
THE MANUFACTURER DECLINES ALL LIABILITY CAUSED BY:
1. Improper use of the machinery.
2. Tampering with the machinery or with its components.
3. Use of the machinery by not authorized people.
4. Poor maintenance.
5. Complete or partial non-compliance with the instructions.
6. Non-performance of lubrication system checks and top-up.
7. Non-performance of periodical checks.
8. Use of non-genuine spare parts.
9. Non-authorized modifications and repairs.
10. Exceptional events.
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