ORTECO HD Series User manual

UN21-0456BO
HD 800 - 1000
ORTECO S.r.l.
Via 2 Giugno, 19
40011 Anzola Emilia (Bo) - Italia
Tel. [phone]
Fax [phone]
mail: [e-mail]
www.orteco.com
PILE DRIVER ON CRAWLER
USE AND
MAINTENANCE MANUAL
Manual code: 170310
Language: english
Edition: 01/2017
IVth Series
Translations of the original instructions in italian language
Serial number

SUMMARY
1 GENERAL INFORMATION..........................................................................................................................1
2 TECHNICAL INFORMATION .....................................................................................................................5
3 SAFETY INFORMATION .......................................................................................................................... 18
4 HANDLING AND TRANSPORTATION ................................................................................................. 21
5 ADJUSTMENT INFORMATION.............................................................................................................. 26
6 INFORMATION FOR USE ........................................................................................................................ 31
7 MAINTENANCE INFORMATION ........................................................................................................... 76
8 BREAKDOWN INFORMATION............................................................................................................... 85
9 INFORMATION CONCERNING REPLACEMENTS............................................................................. 86
A ENCLOSURES............................................................................................................................................. 91
ANALYTICAL INDEX
A
Accessories ....................................................................................................................................................... 16
Adjusting of“PROXIMITY device” that stops the hammer’s down stroke .................................. 27
Adjusting the“laser device” that stops the hammer’s down stroke............................................. 29
Adjusting track tension................................................................................................................................ 26
Advice for handling and transportation ................................................................................................ 21
Aim of the manual ............................................................................................................................................1
Analytical index.................................................................................................................................................III
Annexed documentation ...............................................................................................................................3
Assembly of pile driver on the crawler................................................................................................... 25
Automatic verticality system - instructions for use.......................................................................... 65
B
Blade raiser - instructions for assembly, use, and maintenance.................................................... 59
C
Checking and cleaning the supplementary air lter......................................................................... 79
Cleaning and lubrication of hammer lifting chain............................................................................. 83
Controls to run the machine ...................................................................................................................... 33
Core borer - instructions for assembly, use, and maintenance...................................................... 45
D
Dashboard controls (base version) .......................................................................................................... 32
Declaration of conformity........................................................................................................................... 12
Description of the controls ........................................................................................................................ 31
Disclaimer notice...............................................................................................................................................3
Drilling machine - instructions for assembly, use, and maintenance.......................................... 48
Drill - instructions for assembly, use, and maintenance................................................................... 54
E
Electric generator - use and maintenance procedures..................................................................... 58
Emergency stop.............................................................................................................................................. 75
Engine identication........................................................................................................................................3
Environmental operating limits ................................................................................................................ 11
Environmental protection precautions.................................................................................................. 20
F
Fire-prevention and rst aid measures................................................................................................... 20
G
Gas emissions .................................................................................................................................................. 11
General description..........................................................................................................................................5
General safety warnings .............................................................................................................................. 18
Glossary of terms...............................................................................................................................................4

Gripper for metal pile extraction - instructions for assembly, use, and maintenance .......... 43
H
Handling and transport safety precautions.......................................................................................... 19
Hose check........................................................................................................................................................ 81
Hydraulic oil level check .............................................................................................................................. 82
I
Information and safety signs.........................................................................................................................8
Intended uses .....................................................................................................................................................6
L
Lifting the machine ....................................................................................................................................... 22
Lifting the pile driver..................................................................................................................................... 23
Lifting the truck............................................................................................................................................... 22
Lighting - instructions for working at night or in poor visibility conditions............................. 73
Long out-of-use periods.............................................................................................................................. 74
Lubricant comparison table ....................................................................................................................... 84
Lubrication diagram...................................................................................................................................... 78
M
Machine cleaning........................................................................................................................................... 83
Magnets - instructions for assembly, use, and maintenance ......................................................... 69
Main parts ............................................................................................................................................................5
Maintenance register..................................................................................................................................127
Manufacturer and machine identication details.................................................................................2
N
Nut and bolt check ........................................................................................................................................ 79
Nuts and bolts tightening torques chart............................................................................................... 84
O
Operational stop............................................................................................................................................. 75
Operation controls......................................................................................................................................... 34
Operator training...............................................................................................................................................6
Overall dimensions........................................................................................................................................ 10
P
Pile driving procedure .................................................................................................................................. 40
Pointed bit - instructions for assembly, use, and maintenance..................................................... 62
Procedure for getting on and o the transport means.................................................................... 23
Procedure for use of the macro tilt .......................................................................................................... 42
R
Re-commissioning......................................................................................................................................... 74
Refuelling .......................................................................................................................................................... 74
Replacing hosing............................................................................................................................................ 88
Replacing supplementary air lter cartridges ..................................................................................... 87
Replacing the chain....................................................................................................................................... 89
Replacing the delivery line lter cartridge (high pressure)............................................................. 87
Replacing the discharge lter cartridge (low pressure) ................................................................... 86
Replacing the stroke plate .......................................................................................................................... 89
Replacing the track reduction gear oil ................................................................................................... 88
Residual risks.......................................................................................................................................................6
S
Safety advice concerning use.................................................................................................................... 31
Safety advice for maintenance.................................................................................................................. 76
Safety advice for the adjustments............................................................................................................ 26
Safety advice in case of faults .................................................................................................................... 85
Safety advice in case of replacements.................................................................................................... 86
Safety devices ....................................................................................................................................................7
Safety instructions for adjustment and maintenance ...................................................................... 19

Scrapping the machine................................................................................................................................ 90
Shifting on slopes procedure..................................................................................................................... 39
Shifting procedure......................................................................................................................................... 38
Sound emissions............................................................................................................................................. 10
Starting the engine........................................................................................................................................ 36
Starting the engine with the auxiliary battery .................................................................................... 37
Summary .............................................................................................................................................................III
Supplements.................................................................................................................................................... 17
System for adjusting/reducing the hammer drill frequency - instructions for use................ 67
System for measuring the distance between the piles - instructions for assembly, use,
and maintenance ........................................................................................................................................... 71
T
Technical assistance procedure....................................................................................................................3
Technical characteristics.................................................................................................................................9
Track gearmotor oil level check ................................................................................................................ 81
Track tension check ....................................................................................................................................... 82
Transportation procedure........................................................................................................................... 21
U
Unauthorised uses............................................................................................................................................6
Use and operation safety precautions.................................................................................................... 18
Use in cold environmental conditions.................................................................................................... 35
V
Versions.............................................................................................................................................................. 13
W
Warranty ...............................................................................................................................................................3

English language 1Use and maintenance
GENERAL INFORMATION 1
Aim of the manual
This manual, which is an integral part of the machine, has been prepared by the manufac-
turer to provide the operator with the necessary information and criteria for the use and
maintenance of the machine.
The original instructions are provided by the manufacturer in English. To meet legal or sales
requirements, the manufacturer may provide the instructions in other languages.
Certain illustrations in the manual show the machine with the safety devices and/or guards
removed only in order to make it easier to understand the operations to be performed. The
machine must never be used without the safety devices or guards tted.
The pictures may dier from the actual machine conguration, but this does not aect the
instructions.
The manufacturer reserves the right to make changes to the manual without prior notice,
with the exception of changes concerning the level of safety.
The manual must be kept, for future reference, until the machine is scrapped.
If the machine is sold, the seller is required to pass on the manual to the new owner.
In the case of discordant information between the machine manual and the attached man-
uals, the machine manual must be considered valid.
The symbols shown in this manual are designed to highlight the operations involving a
certain level of risk in safety terms or important information.
DANGER
This indicates information or procedures which, if not strictly followed, cause death
or serious personal injury.
WARNING
This shows information or procedures which, if not followed, may cause death or seri-
ous personal injury.
CAUTION
This shows information or procedures which, if not followed, may cause slight per-
sonal injury.
NOTICE
This shows information or procedures which are important to follow in order to pre-
vent malfunctions or physical damage.

UN21-0512AP
A
N
B
CD
EF
GH
LM
X
Y
W
Z
R
English language 2Use and maintenance
GENERAL INFORMATION 1
Manufacturer and machine identication details
The picture shows the identication plate and the position of the serial numbers of the
units that make up the machine.
The plate contains all the information to identify the machine and the manufacturer.
Machine identication plate
A) Manufacturer’s details
B) Machine model
C) Type of machine
D) Serial number
E) Year of manufacture
F) Maximum pressure
G) Required oil ow
H) Engine power
L) Electric voltage
M) Overall weight
N) “CE” marking
R) Engine identication plate
Punching
The following serial numbers are punched on the machine.
W) Undercarriage serial number
X) Hydraulic hammer serial number
Y) Pile driver serial number
Z) Tracked truck serial number

UN21-0513AP
English language 3Use and maintenance
GENERAL INFORMATION 1
Engine identication
Engine identication data is shown on the identication plate applied to the engine.
For the meaning of the data contained on the plate see the engine manufacturer’s use and
maintenance manual.
Technical assistance procedure
For technical assistance (machine malfunction, failure, etc.) contact the nearest technical
assistance service or the manufacturer.
When requesting technical assistance, the data shown on the machine’s identication plate,
the work hours shown on the hour meter and the type of failure must be reported.
For motor technical assistance (engine malfunction, failure, etc.) contact the nearest techni-
cal assistance service of the engine manufacturer (see enclosed manual).
Disclaimer notice
The manufacturer cannot be held responsible for the following:
- use of the machine by untrained and/or unauthorised personnel;
- improper use of the machine;
- failure to carry out maintenance;
- unauthorised modications or repairs;
- use of non-original spare parts or parts not designed specically for the model con-
cerned.
Warranty
The warranty clauses are specied in the sales contract valid at the time of purchase of the
machine.
Annexed documentation
The following documentation is supplied to the Customer together with the use and main-
tenance manual.
- “CE”declaration of conformity of the machine
- Engine maintenance booklet
- Safety data sheets for fuel and lubricants.

English language 4Use and maintenance
GENERAL INFORMATION 1
Glossary of terms
Version: type of machine that features technical and performance dierences with respect
to the standard model.
Accessory: unit that increases the machine’s functionality for specic operations.
The accessory must be requested by the customer when placing the order.
Supplement: component or unit that completes the machine, which is not included in the
standard model.
The supplement must requested by the customer when placing the order.
Routine maintenance: the set of interventions needed to guarantee the machine a long
working life, in good working order, and to ensure safety requirements are always met.
Special maintenance: set of operations that are carried out in case of a sudden failure to
restore the initial operating conditions.
Operator: trained person who has been authorised by the respective manager.
It is the operator's duty to ensure the operational tasks and daily routine maintenance out-
lined in this manual are carried out safely.
Maintenance engineer: trained person who has been authorised by the respective man-
ager.
It is the maintenance engineer's duty to ensure the routine maintenance work on the ma-
chine requiring specic technical skills is carried out safely.
The procedures to follow for such work are described in this manual.
Specialist technician: person appointed and authorised by the manufacturer or by the
agent thereof.
It is the specialist technician's duty to ensure work is carried out safely in terms of routine
and special maintenance work on the machine requiring specic technical skills or particu-
lar abilities.
The procedures to follow for such work are described in specic instructions.