ORTECO HD Series User manual

UN21-0456BO
HD 800 - 1000
ORTECO S.r.l.
Via 2 Giugno, 19
40011 Anzola Emilia (Bo) - Italia
Tel. [phone]
Fax [phone]
mail: [e-mail]
www.orteco.com
PILE DRIVER ON CRAWLER
USE AND
MAINTENANCE MANUAL
Manual code: 170310
Language: english
Edition: 01/2017
IVth Series
Translations of the original instructions in italian language
Serial number

SUMMARY
1 GENERAL INFORMATION..........................................................................................................................1
2 TECHNICAL INFORMATION .....................................................................................................................5
3 SAFETY INFORMATION .......................................................................................................................... 18
4 HANDLING AND TRANSPORTATION ................................................................................................. 21
5 ADJUSTMENT INFORMATION.............................................................................................................. 26
6 INFORMATION FOR USE ........................................................................................................................ 31
7 MAINTENANCE INFORMATION ........................................................................................................... 76
8 BREAKDOWN INFORMATION............................................................................................................... 85
9 INFORMATION CONCERNING REPLACEMENTS............................................................................. 86
A ENCLOSURES............................................................................................................................................. 91
ANALYTICAL INDEX
A
Accessories ....................................................................................................................................................... 16
Adjusting of“PROXIMITY device” that stops the hammer’s down stroke .................................. 27
Adjusting the“laser device” that stops the hammer’s down stroke............................................. 29
Adjusting track tension................................................................................................................................ 26
Advice for handling and transportation ................................................................................................ 21
Aim of the manual ............................................................................................................................................1
Analytical index.................................................................................................................................................III
Annexed documentation ...............................................................................................................................3
Assembly of pile driver on the crawler................................................................................................... 25
Automatic verticality system - instructions for use.......................................................................... 65
B
Blade raiser - instructions for assembly, use, and maintenance.................................................... 59
C
Checking and cleaning the supplementary air lter......................................................................... 79
Cleaning and lubrication of hammer lifting chain............................................................................. 83
Controls to run the machine ...................................................................................................................... 33
Core borer - instructions for assembly, use, and maintenance...................................................... 45
D
Dashboard controls (base version) .......................................................................................................... 32
Declaration of conformity........................................................................................................................... 12
Description of the controls ........................................................................................................................ 31
Disclaimer notice...............................................................................................................................................3
Drilling machine - instructions for assembly, use, and maintenance.......................................... 48
Drill - instructions for assembly, use, and maintenance................................................................... 54
E
Electric generator - use and maintenance procedures..................................................................... 58
Emergency stop.............................................................................................................................................. 75
Engine identication........................................................................................................................................3
Environmental operating limits ................................................................................................................ 11
Environmental protection precautions.................................................................................................. 20
F
Fire-prevention and rst aid measures................................................................................................... 20
G
Gas emissions .................................................................................................................................................. 11
General description..........................................................................................................................................5
General safety warnings .............................................................................................................................. 18
Glossary of terms...............................................................................................................................................4

Gripper for metal pile extraction - instructions for assembly, use, and maintenance .......... 43
H
Handling and transport safety precautions.......................................................................................... 19
Hose check........................................................................................................................................................ 81
Hydraulic oil level check .............................................................................................................................. 82
I
Information and safety signs.........................................................................................................................8
Intended uses .....................................................................................................................................................6
L
Lifting the machine ....................................................................................................................................... 22
Lifting the pile driver..................................................................................................................................... 23
Lifting the truck............................................................................................................................................... 22
Lighting - instructions for working at night or in poor visibility conditions............................. 73
Long out-of-use periods.............................................................................................................................. 74
Lubricant comparison table ....................................................................................................................... 84
Lubrication diagram...................................................................................................................................... 78
M
Machine cleaning........................................................................................................................................... 83
Magnets - instructions for assembly, use, and maintenance ......................................................... 69
Main parts ............................................................................................................................................................5
Maintenance register..................................................................................................................................127
Manufacturer and machine identication details.................................................................................2
N
Nut and bolt check ........................................................................................................................................ 79
Nuts and bolts tightening torques chart............................................................................................... 84
O
Operational stop............................................................................................................................................. 75
Operation controls......................................................................................................................................... 34
Operator training...............................................................................................................................................6
Overall dimensions........................................................................................................................................ 10
P
Pile driving procedure .................................................................................................................................. 40
Pointed bit - instructions for assembly, use, and maintenance..................................................... 62
Procedure for getting on and o the transport means.................................................................... 23
Procedure for use of the macro tilt .......................................................................................................... 42
R
Re-commissioning......................................................................................................................................... 74
Refuelling .......................................................................................................................................................... 74
Replacing hosing............................................................................................................................................ 88
Replacing supplementary air lter cartridges ..................................................................................... 87
Replacing the chain....................................................................................................................................... 89
Replacing the delivery line lter cartridge (high pressure)............................................................. 87
Replacing the discharge lter cartridge (low pressure) ................................................................... 86
Replacing the stroke plate .......................................................................................................................... 89
Replacing the track reduction gear oil ................................................................................................... 88
Residual risks.......................................................................................................................................................6
S
Safety advice concerning use.................................................................................................................... 31
Safety advice for maintenance.................................................................................................................. 76
Safety advice for the adjustments............................................................................................................ 26
Safety advice in case of faults .................................................................................................................... 85
Safety advice in case of replacements.................................................................................................... 86
Safety devices ....................................................................................................................................................7
Safety instructions for adjustment and maintenance ...................................................................... 19

Scrapping the machine................................................................................................................................ 90
Shifting on slopes procedure..................................................................................................................... 39
Shifting procedure......................................................................................................................................... 38
Sound emissions............................................................................................................................................. 10
Starting the engine........................................................................................................................................ 36
Starting the engine with the auxiliary battery .................................................................................... 37
Summary .............................................................................................................................................................III
Supplements.................................................................................................................................................... 17
System for adjusting/reducing the hammer drill frequency - instructions for use................ 67
System for measuring the distance between the piles - instructions for assembly, use,
and maintenance ........................................................................................................................................... 71
T
Technical assistance procedure....................................................................................................................3
Technical characteristics.................................................................................................................................9
Track gearmotor oil level check ................................................................................................................ 81
Track tension check ....................................................................................................................................... 82
Transportation procedure........................................................................................................................... 21
U
Unauthorised uses............................................................................................................................................6
Use and operation safety precautions.................................................................................................... 18
Use in cold environmental conditions.................................................................................................... 35
V
Versions.............................................................................................................................................................. 13
W
Warranty ...............................................................................................................................................................3