Oshkosh IMT Tirehand TH10K135 User manual

Manual # 99905540
TH10K135 Manual
Revised 20141008
IOWA MOLD TOOLING CO., INC.
PO Box 189
Garner, IA 50438
Tel: [phone] FAX: [phone]
Website: http://www.imt.com
Copyright © 2014 Iowa Mold Tooling Co., Inc.
All rights reserved
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any
form or by any means, electronic, mechanical, photocopying, recording or otherwise without the
prior written permission of Iowa Mold Tooling Co., Inc.
Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation Company.
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i
Contents
Revisions .................................................................................................................................................... iii
Tirehand Introduction 5
TH10K135 Specifications 7
General Specifications..................................................................................................................................8
Dimensional Drawing, Forklift Mounting ....................................................................................................9
Dimensional Drawing, Loader Mounting...................................................................................................10
Capacity Chart............................................................................................................................................11
Installation 13
Tirehand Installation Introduction ..............................................................................................................14
Typical Tirehand Hydraulic Installation.....................................................................................................15
Loader Installation......................................................................................................................................16
Lift Truck Installation.................................................................................................................................17
Bulkhead Installation..................................................................................................................................18
Valvebank Installation................................................................................................................................19
Operation 21
Operator Training .......................................................................................................................................21
Tirehand Intended Use and Identification...................................................................................................22
TH10K135 Component Identification........................................................................................................22
Tirehand Equipment Inspection..................................................................................................................23
Work Station Positioning............................................................................................................................23
Tirehand Controls.......................................................................................................................................24
Tirehand Fallback Arms .............................................................................................................................25
Tirehand Task Performance........................................................................................................................26
Tirehand Operating Restrictions.................................................................................................................28
Tirehand Electrical Safety ..........................................................................................................................29
Tirehand Warnings .....................................................................................................................................30
Maintenance 33
Tirehand Maintenance Introduction............................................................................................................33
Tirehand Lubrication Points .......................................................................................................................34
Purging Tirehand Trapped Air....................................................................................................................34
Hydraulic System........................................................................................................................................34
Tirehand Preventative Maintenance ...........................................................................................................35
Tirehand Inspection Chart ..........................................................................................................................37
Tirehand Repair 39
Tirehand Troubleshooting...........................................................................................................................40
Tirehand Cylinders .....................................................................................................................................41
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ii Contents
Replacement Parts ......................................................................................................................................42
Tirehand Hydraulic Motors ........................................................................................................................43
Tirehand Relief Valve Adjustment .............................................................................................................43
Tirehand Bearings.......................................................................................................................................44
Turntable Bearing Thread Tightening Sequence ........................................................................................46
Turntable Bearing Inspection......................................................................................................................47
Thread Torque Chart (English)...................................................................................................................48
Thread Torque Chart (Metric) ....................................................................................................................49
Tirehand Parts 51
Tirehand Parts Ordering Information..........................................................................................................52
Body Assembly (40724878).......................................................................................................................53
Hand Assembly (40724879).......................................................................................................................54
Clamp Assembly (40724880).....................................................................................................................56
Sub Base Assembly (40724903).................................................................................................................57
Sub Base Assembly w/o Side Shift (40724910).........................................................................................58
Cylinder (51724564)...................................................................................................................................59
Cylinder (51724567)...................................................................................................................................60
Cylinder (3B282930)..................................................................................................................................61
Cylinder (3B340820)..................................................................................................................................62
Camera Kit – Dual (40724922) ..................................................................................................................63
Hydraulic Kit w/Valve Bank (91724926)...................................................................................................64
Valvebank (73734735) ...............................................................................................................................65
Valvebank Schematic (73734735)..............................................................................................................66
Hydraulic Kit w/o Valve Bank (91724927)................................................................................................67
Harness – Tirehand Radio Remote (77441524)..........................................................................................68
Harness – Tirehand Chassis Interface(77441525)......................................................................................70
Harness – Tirehand Radio Remote (77441525)..........................................................................................71
Decal Kit (95724920) .................................................................................................................................72
Recommended Spare Parts .........................................................................................................................73
Radio Remote 75
Camera Option 77
Camera Kit – Dual (40724922) ..................................................................................................................78
MONITOR-DUAL VISION
(77734784) .................................................................................................79
Camera-For Dual Vision Monitor
(77734785) .......................................................................................104
Cable-Coax 65’ for Dual Vision Monitor (77734786) .............................................................................108
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iii
Revisions
DATE
LOCATION
DESCRIPTION
20130530
Pages 51-62
Added parts information.
20130711
Chapter 8
Added camera option information per engineering.
20131003
73734735
77441524
77441525
Added per engineering mark-up.
20131010
Chapter 8/9
Added Radio Remote chapter 8. Chapter 9 was 8.
20141008
Chapter 7
Added Cylinders.
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5
This manual includes operation, safety, and maintenance instructions and replacement parts for
your IMT Tirehand.
In addition to reading the manual, it is your responsibility to become familiar with government
regulations, hazards, and the specific operation of your equipment. Use caution and common
sense while operating and maintaining the equipment and follow all safety procedures and
regulations. Treat this equipment with respect and service it regularly.
MODIFICATIONS
Modifications to your equipment must be performed with IMT approved accessories, parts and
optional equipment. If in doubt, contact IMT prior to making any modifications. DO NOT alter or
modify any safety device! All safety devices must be inspected, tested and maintained in proper
working condition.
Decals regarding safety and operation are considered safety equipment, and must be kept clean
and legible.
The equipment owner and/or designated employee is responsible for informing all operators,
maintenance personnel, and others involved in equipment operation about the safe operation and
maintenance of the equipment. If questions arise concerning safe operation, contact IMT or your
IMT distributor for clarification.
WARRANTY
Warranty of this unit will be void on any part of the unit subjected to misuse due to overloading,
abuse, lack of maintenance and unauthorized modifications. No warranty - verbal, written or
implied - other than the official, published IMT new machinery and equipment warranty will be
valid with this unit.
NOTICE TO THE OWNER / USER
If your equipment is involved in a property damage accident, contact your IMT distributor
immediately and provide them with the details of the accident and the serial number of the
equipment. If an accident involves personal injury, immediately notify your distributor and IMT
Technical Support at:
IOWA MOLD TOOLING CO., INC.
500 HWY 18 WEST
GARNER, IA 50438
641 - 923 - 3711
Tirehand Introduction
CHAPTER 1
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6 TH10K135 Manual #99905540
RESPONSIBILITY
It is the user’s responsibility to maintain and operate this unit in a manner that will result in the
safest working conditions possible. In addition, it is the user’s responsibility to be aware of
existing Federal, State, and Local codes and regulations governing the safe use and maintenance
of this equipment.
MANUAL STRUCTURE
Throughout this manual, four means are used to draw the attention of personnel. They are NOTEs,
CAUTIONs and WARNINGs and DANGERs and are defined as follows:
NOTE
ANOTE is used to either convey
additional information or to provide
further emphasis for a previous point.
CAUTION
ACAUTION is used when there is the
very strong possibility of damage to the
equipment or premature equipment
failure.
WARNING
A WARNING is used when there is the
potential for personal injury or death.
DANGER
Danger indicates an imminently hazardous
situation which, if not avoided, will result
in death or serious injury. Danger is used
in the most extreme situations.
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In This Chapter
General Specifications..............................................................8
Dimensional Drawing, Forklift Mounting....................................9
Dimensional Drawing, Loader Mounting...................................10
Capacity Chart..........................................................................11
CHAPTER 2
TH
10K135 Specifications
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8 TH10K135 Manual #99905540
General Specifications
GENERAL SPECIFICATIONS
TIREHAND MAXIMUM CAPACITY 10,000 lb (4536 kg)
BODY ROTATION
100° Cylinder Rotation
PAD ROTATION SYSTEM
360° Rotating Pads
TIREHAND WEIGHT (FORKLIFT MOUNTED)
8750 lb (3967 kg)
TIREHAND WEIGHT (LOADER MOUNTED)
9750 lb (4423 kg)
CLAMPING SPAN
52" to 135" (132.1 - 342.9 cm)
HORIZONTAL CENTER OF GRAVITY FROM
VEHICLE ATTACHMENT POINT
Forklift-mounted tirehand with 10,000 lb (4536 kg) tire &
rim assembly at 133" (337.8 cm)
clamp opening
70" (177.8 cm)
Loader-mounted tirehand with 10,000 lb (4536 kg) tire &
rim assembly at 133" (337.8 cm)
clamp opening
72" (182.9 cm)
METHOD OF CLAMPING
Parallelogram
CLAMPING LOAD HOLDING VALVES
Counterbalance valve
HYDRAULIC CONTROL VALVE
Located on body assembly
HYDRAULIC CONTROLS
5-function remote control (radio or cab-mounted)
OPTIMUM PUMP CAPACITY (supplied from carrier
vehicle)
12 U.S. GPM (45.4 liters/min) @ 2500 - 3000 PSI (57
liters/min @ 172.4 bar)
COUNTERWEIGHT NEEDED
As required for stabilization
STANDARD FEATURES
Hydraulic fallback protection
Rim flange hardware on pads
Forklift or loader mounting
OPTIONAL FEATURES
Electric controls
Lateral shifting capabilities
VEHICLE COMPATIBILITY
The Tirehand TH10K135 will permanently adapt to either a forklift truck or a front-end loader. When mounting to a
forklift truck, it is recommended that the truck be equipped with a sideshifter. If adapted to a front-end loader, quick
couplers are available which enable the disconnection of the Tirehand so that the original bucket can be quickly
coupled to the machine for normal operations.
IMT reserves the right to change specifications and design without notice. Where applicable, specifications are in
accordance with SAE standards and ISO/DIS 3691-1, the international standard for Industrial Trucks - Safety
Requirements and Verification.
IOWA MOLD TOOLING CO., INC.
BOX 189, GARNER, IA 50438-0189
TEL: [phone] FAX: [phone]
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