Otter Outdoors Pro XT 1200 Manual

Page 1
MODELNUMBERS:
Complete Pkg Pro XT 1200 Thermal Cottage 200871
PARTS LIST
Item # Qty Part # Description
1 1 200816 Sled - Black
2 1 200867 Tent-XT 1200 Thermal Cottage
3 1 80172 Frame Bracket “A”
4 1 80171 Frame Bracket “B”
5 1 80537 Back Wind Support Bar - 40 1/2”
6 1 80535 Center Wind Support Bar - 26 5/8”
7 1 80536 Center Wind Support Bar - 33”
8 1 80512 Adjustable Front Wind Support Bar
9 2 80530 Main Frame Extension Bar - 22 7/8”
10 2 80531 Main Frame Extension Bar - 24 1/2”
11 4 80532 Main Frame Extension Bar - 22 1/2”
13 8 80533 Outer Main Frame Bar - 25 1/2”
14 4 80534 Middle Main Frame Bar - 33”
15 1 200861 Seat
16 1 200369 Seat Slide
17 1 200806 Seat Base
18 1 200378 Seat Rail - 48”
19 2 200196 Seat Rail Cap
20 2 200376 Seat Rail Bracket
21 8 200384 Sleeve
22 16 400641 #8 x 3/4” Self Tapping Screw
23 8 200197 Black Plug
24 8 200195 Black End Cap
25 14 200615 5/16 Washer
26 4 200944 1/4 x 1/2 Phillips Head Screw
27 4 401017 1/4 x 3/4 Hex Bolt
28 16 400648 1/4 Nylon Hex Lock Nut
29 2 400367 5/16 x 2 Hex Bolt
30 2 200787 5/16 Nylon Hex Lock Nut
31 4 200235 1/4" Low Profile Nylon Lock Nut
32 12200942 3/8" Self Tapping Screw
33 16 200941 Plastic Protector
Otter Pro XT 1200 Cottage
Installation and Set-Up Instructions
Otter Pro XT 1200 Cottage
FitsSmallUltra-WideOtterProandOtterIISledOnly
PartsIdentificationandCheckList
2
1
5
6
7
8
23
22
34
11
10
9
13
14
21
19 20
16
17
18
15
Front
Bottom
Back & Center
All
Instructions - 70764
24 25 282726 3029 32 33 34
31
34 16 200943 Star Washer

Installing the seating system before assembling the frame and
canvas will make installation easier.
1. Install the seat slide brackets onto the seat swivel using the ¼” x ½” flat head
Phillips machine screws and nylock nuts. Leave the bolts loose enough to allow
them to be adjusted.
Tools Required:
7/16” Box End Wrench
7/16” Socket and Ratchet
Drill/Driver
Phillips Bit
½” Wrench
½” Socket
3/8” Drill Bit
5/16” Drill Bit
Flat Phillips head bolt is inserted here.
Phillips screwdriver is inserted
through this hole to tighten.
Seat slides
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2. Slide brackets and swivel part way onto the plastic base. Adjust the fit to be as tight as
possible by pressing in on the brackets. However, it still needs to be able to slide back
and forth. Tighten the bolts securely once the fit is correct.
3. Line up the swivel with the inserts in the bottom of the seat. Loosely install the ¼ x ¾
Phillips bolts and washers, included in the seat box, into the inserts on the bottom of the
seat. Tighten all 4 bolts securely once the swivel is properly positioned.
4. Measure in 17” from front edge of the sled and draw a line. Measure straight down
1” from this line and place a mark.
17” 1”
17”
Place mark here.
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5. Drill out the mark using a 5/16” bit. Align the font bracket with the hole and then
mark the second hole and drill it out. The bracket should sit just below the lip of the
sled.
6. Measure in 17 ½” from the back of the sled and place a mark. Measure straight down
1” and place another mark. Drill out the hole using a 5/16” bit. Align top hole in bracket
and mark the second lower hole and drill this out just like the front bracket.
1”
17 ½”
7. Attach metal brackets to the seat rail using the 5/16” x 2”bolts and nylock nuts. The
bracket with the greater angle goes toward the front of the sled. Attach plastic end caps
onto the seat rail using the self tapping screws. A small pilot hole may be drilled to ease
installation.
17 ½”
mark
Mark second hole here.
Place mark
here.
Attach end cap here with
self tapping screws.
Attach front bracket here.
Rear bracket.
Align bracket with this hole.
Page 4

8. After the brackets and end caps are installed the seat rail may be bolted into place
using the previously drilled holes. Install plastic base and seat onto the rail.
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7. Position sled (Item 1) as shown in Diagram 7 with curved front to your left. Using front drilling pattern (on back
page) mark two holes for the front frame bracket with a sharp object. Using rear drilling pattern (on back page),
repeat this step for the rear frame bracket.
8. Drill the 4 marked holes using a 5/16 bit.
9. Drill the 3/8 in. hole in center of lip approximately 16 inches from bend in sled. The back wind support bar (Item
5 not shown) is to be propped here. Ref Diagram 7.
Diagram7
Diagram8
Item 25 - 5/16 Washer
Item 28 - 1/4 Nylon Hex Lock Nut
10. Bolt frame brackets (Item 3 and Item 4) to sled using holes predrilled in Step 8.
Use appropriate fasteners shown in Diagram 8.
Place front and rear drilling
patterns in these corners.
16 in.
3/8 in.
Hole
1
3
25
28
4
Seatassemblynot shown forclarity.
Page 6

Page 7
11. Assemble Back and Center Main Frame Bars: Insert the outer main frame bar (Item 13) into the middle main
frame bar (Item 14). Fasten with self-tapping screw (Item 22), plastic protector (Item 32) and star washer (Item
33). Slide the sleeve (Item 21) over the main frame extension bar (Item 1 1). (Line up holes with button lock,
press lock in as you slide over the bar). Insert the black plug (Item 23) into the main frame extension bar
(Item 11). Insert outer main frame bar (Item 13) into sleeve (Item 21). Cover end of main frame extension bar
(Item 11) with black end cap (Item 24). Ref. Diagram 9.
12. Attach Back and Center main frame assemblies (Assembled in S tep 11) onto frame brackets (Item 3 and 4).
Secure with 1/4 nylon hex lock nut (Item 28). Ref. Diagram 10.
4
3
3
Back Main Frame Assembly
Center Main Frame Assembly
28
Diagram10
Diagram9
23
13
21
Button lock
should face
inward
11
24
13
11
14
32
33
32
33
22
32
33
22
Important: Do
not overtighten to
prevent stripping
of threads.
22

Page 8
13. Assemble Front Main Frame Bar: Insert the outer main frame bar (Item 13) into the middle main frame bar
(Item 14). Fasten with self-tapping screw (Item 22), plastic protector (Item 32) and star washer (Item 33). Slide
the sleeve (Item 21) over the main frame extension bar (Item 10). (Line up holes with button lock, press lock
in as you slide over the bar). Insert the black plug (Item 23) into the main frame extension bar (Item 10). Insert
outer main frame bar (Item 13) into sleeve (Item 21). Cover end of main frame extension bar (Item 10) with black
end cap (Item 24). Ref. Diagram 11.
14. Attach Front main frame assembly (Assembled in Step 13) onto frame brackets (Item 3 and 4). Secure with 1/4
nylon hex lock nut (Item 28). Ref. Diagram 12.
4
3
3
Front Main Frame Assembly
Diagram12
28
Diagram11
Note: Use a light oil
such as WD-40 to
lubricate the poles to help
them slide easier. Wipe
off any excess. Silicone
may be substituted but is
not as effective.
23
13
21
24
Button lock
should face
inward
10 13
10
14
32
33
32
33
22
32
33
22
Important: Do
not overtighten to
prevent stripping
of threads.
22

Page 9
16. Attach Bottom main frame assembly (Assembled in Step 15) onto frame brackets (Item 3 and 4). Secure with
1/4 nylon hex lock nut (Item 28). Ref. Diagram 14.
4
3
3
Diagram14
28
Bottom Main Frame Assembly
23
21
Button lock
should face
inward
15. Assemble Bottom Main Frame Bar: Insert the outer main frame bar (Item 13) into the middle main frame bar
(Item 14). Fasten with self-tapping screw (Item 22), plastic protector (Item 32) and star washer (Item 33). Slide
the sleeve (Item 21) over the main frame extension bar (Item 9). (Line up holes with button lock, press lock
in as you slide over the bar). Insert the black plug (Item 23) into the main frame extension bar (Item 9). Insert
outer main frame bar (Item 13) into sleeve (Item 21). Cover end of main frame extension bar (Item 9) with black
end cap (Item 24). Ref. Diagram 13.
Diagram13
24
9
13
9
13
Note: Use a light oil
such as WD-40 to
lubricate the poles to help
them slide easier. Wipe
off any excess. Silicone
may be substituted but is
not as effective.
14
32
33
32
33
22
32
33
22
Important: Do
not overtighten to
prevent stripping
of threads.
22

Page 10
18. Install wind support bars starting in back (Item 5), up through center (Item 6), then between the front and center
main frame bars (Item 7) and finally with adjustable wind support bar (Item 8) in front. Ref Diagram 16.
Diagram16
Bottom Main Frame Bar
Front Main Frame Bar
Center Main Frame Bar
Back Main Frame Bar
5
67
8
17. Set up main frame bars by grasping with both hands and pushing upward until button clicks into place. Start with
bottom main frame bar and continue to the back main frame bar pushing lengthened bars into appropriate position.
Ref. Diagram 15.
Diagram15
Bottom Main
Frame Bar
Front Main
Frame Bar
Center Main
Frame Bar
Back Main
Frame Bar
Note: Seat
assembly not
shown for clarity
Note: There are two
holes that the buttons can
click into to optimize the
fit of the canvas.