OzCharge OC-RM400i User manual

OWNER’S MANUAL
Model: OC-RM400i
On-Board Emergency Starter

IP65
1 • OzCharge manual www.ozcharge.com.au
Congratulations on purchasing the OzCharge Rescue Mate On-Board Emergency Starter. Please take
the time to carefully read and understand this manual before using this product.
This device uses the latest and safest Lithium Titanate rechargeable batteries and is fully micropro-
cessor controlled to ensure the device is adequately charged and ready to provide power when
you need it. This Emergency Starter which will ensure you never get stranded with a at battery.
If your battery is at, simply press the Emergency Activation Switch and start your vehicle.
IMPORTANT SAFETY ADVICE AND WARNINGS:
• This device is suitable for 12V applications only.
• This device must be installed by a Professional / Authorised installer and fused appropriately.
• This device contains lithium Titanate Batteries.
• This device should never be exposed to water, rain, snow, liquids etc.
• Double check all connections are correct before using this device.
• Never Short Circuit or connect the input / output leads Reverse Polarity.
• Do not attempt to use the device if it has been dropped or damaged.
• Do not attempt to use the device if the cables or plugs are damaged.
• If battery acid contacts your skin or clothing, wash immediately with soap and water. If acid enters your
eye, immediately ush the eye with running cold water for at least 10 minutes and seek medical attention.
Someone should always be within range of your voice.
• Never attempt to use this device on a damaged battery, frozen battery or non rechargeable battery.
• When working with lead-acid batteries, remove personal metal items such as rings, bracelets, necklaces,
watches and make sure you don’t short circuit the battery terminals with any type of metal tool or piece of
jewellery as this will cause an explosion. You can wrap your spanner with insulation tape to minimise the
risk of a short circuit.
• NEVER smoke, use an open ame or create sparks near a battery or this device during operation as this
may cause an explosion and explosive gases.
• Do not disassemble the device. Take it to a qualied and authorised person for repair.
• The device must not be used or played with by inrm persons or children. Also keep it away from any
pets.
ENGINE TYPES & CAPACITY:
The OC-RM400i has been designed for use in automotive and marine applications with Petrol/
Gasoline engines up to 4.0 litres and Diesel engines up to 2.0 litres. This should be used as a general
guide only as all vehicles are dierent and require dierent amounts of starting current to start.
Please contact your authorised dealer/installer to conrm vehicle compatibility.
WHAT’S INCLUDED:
Main unit
LED/Switch harness
Cable Ties
Operating instructions

TECHNICAL SPECIFICATIONS:
Model Number OC-RM400i
Output 12V DC / 400A Max.
Input Voltage 0.5V - 15.5V
Battery Capacity 4,000mAh (Lithium Titanate)
Standby Current Consumption 5mA max. / 0.1mA Typical
Emergency Start Switch Activation 0.5V to 13.5V
Accepts Charging >13.5V
Over Voltage Cut O Protection 14.3V
Operating Temperature -20 to 80 C°
IP Rating IP65
Operating Humidity 90% RH Max.
Size (L*W*H) 180 x 190 x 37mm
Weight 1.4kg approx.
Approvals FCC, AS/NZS CISPR 32:2015, EN55032:2015,
EN55024:2010+A1:2015
THE RM400i CAN HOLD CHARGE FOR 4-6 MONTHS. IF YOUR VEHICLE ISN’T DRIVEN VERY
OFTEN, YOU MUST ENSURE THE DEVICE IS CHARGED UP EVERY 4 TO 6 MONTHS BY EITHER
STARTING YOUR VEHICLE FOR A FEW MINUTES OR KEEPING YOUR VEHICLE CONNECTED TO
A BATTERY CHARGER / MAINTAINER. FAILING TO DO THIS CAN CAUSE REDUCED PERFOR-
MANCE AND WILL VOID WARRANTY.
INPUTS / OUTPUTS:
1) LED/Switch - Push Button LED. Activates the On-board Emergency Starter Output.
2) Remote Switch/LED Input - The Remote Switch/LED connects here. Activates the On-
board Emergency Starter Output.
3) Battery Connection - Connect to main starter battery.
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2
3
2 • OzCharge manual www.ozcharge.com.au

FUSE
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MOUNTING THE DEVICE
This device must be mounted securely to
the vehicles chassis or battery box by using
a custom bracket or heavy duty cable ties.
EXTERNAL LED/SWITCH
The external LED/Switch is designed to
me mounted in the vehicle on the drivers
side dash or in a position which is easily
accessible.
REMOVING THE DEVICE
If the device ever needs to be removed from
a vehicle if you need to replace the vehicles
battery, before disconnecting this device
please ensure the LED is OFF. This will
ensure the device output is inactive. Once
conrmed, disconnect the Black (-) Negative
Lead first, followed by Red (+) Positive Lead.
HOW IT WORKS?
The OzCharge On-Board Rescue Mate has been designed to be permanently mounted next to
your starter battery. It connects directly to your battery and provides power for starting your
engine / jump starting your vehicle when required.
If the Vehicle doesn’t start, simply press the Dash Mounted Switch/LED or the Switch/LED on the
main unit and start your vehicle.
CONNECTING THE DEVICE
Connect the Red Terminal to the Positive (+) fused battery connection and the Black Negative (-)
terminal to the vehicles Chassis or Negative (-) battery terminal.
Please make sure the device is fused as close as possible to battery connection. Note: The RM400i
comes with an inline automotive time delay 150A fuse.

LED/SWITCH OPERATION & INDICATOR TABLE:
When your vehicle fails to start due to a at battery,
simply press the emergency start activation switch.
The LED on the remote switch and the main unit will
illuminate GREEN. When the LED is GREEN, start your
vehicle.
Please ensure your radio, heater, air conditioner, head-
lights are switched o before starting.
The LED will automatically turn o within 30
seconds and the device will automatically recharge
if required.
Note: If you’re battery voltage is below 10.5V in the
vehicle, the LED indicator will ash Red to inform
you that your battery is at.
LED Status Description
Green ON The LED will illuminate GREEN when the Emergency Start Switch is activated.
It will remain Green for 30 seconds or unless you press the Emergency Start
Switch again to deactivate the units output.
Red Flash The LED will ash RED when the vehicles battery voltage is under 10.5V.
TROUBLE SHOOTING:
Problem Indication Possible Causes Suggested Solution
Vehicle will not start The Green LED
is ON
- Too many
accessories are on.
- Unit Capacity
not sucient for
application.
- Please ensure your radio, heater, air
conditioner, headlights are switched
o before starting.
- Check product is suitable for your
application.
Emergency Start will
not activate
LED is OFF - The vehicles battery
voltage is below 0.5V.
- Battery is completely dead at. The
vehicles battery needs to be over
0.5V for the Emergency Start feature
to activate. Check and make sure all
Accessories, lights, loads are switched
o and try pressing the Emergency
Start switch again.
- Vehicle battery most likely needs
replacing. Consult a battery specialist
for testing.
FUSE
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FUSE
5 • OzCharge manual www.ozcharge.com.au
UNIT DIAGRAM / MEASUREMENTS
37mm 180mm
190mm
157mm
165mm
(-) (+)
(+) Positive connection must be fused.
The RM400i contains an inline automotive
time delay 150A fuse.
Hole Size for LED/Switch: 12mm
100mm3900mm
400mm
190mm 180mm

6 • OzCharge manual www.ozcharge.com.au
2 YEAR PRODUCT WARRANTY:
Zylux Distribution Pty. Ltd. (ABN 66 101 378 009) of 166 Christmas Street, Faireld, Victoria,
3078, Australia and OzCharge America LLC warrants to the Customer that this product is
substantially free from defects in materials and workmanship under normal use for a period
of Two (2) Years from the Date of Purchase. Please ensure you keep a copy of your purchase
receipt on le as this will be required to validate your warranty.
Obtaining Warranty Service:
Within the warranty period, the Customer must contact the authorised supplier / retailer
where the product was purchased or alternatively you can contact the Oz Charge service
centre through one of the following methods:
Service help phone: Within Australia [phone]
Outside of Australia: [phone]
Website: www.ozcharge.com.au / www.ozcharge.co.nz / www.ozcharge.com
If the Authorised Supplier and / or Oz Charge service centre concludes that while under
normal use, a product failure or malfunction occurred during the warranty period and was
caused by a defect in material or workmanship (see Exclusions), the Customer will be asked
to ship to the nearest service point for repair or replacement, at our discretion. The prod-
uct must be packaged appropriately for safe shipment. To prove that the product is under
warranty, the customer should enclose a copy of their receipt for proof of purchase. It is
recommended that returned products be sent by registered mail as Zylux Distribution Pty.
Ltd. (Oz Charge) accepts no responsibility / liability for goods lost or damaged in transit.
Exclusions:
If upon receiving a product for repair and if testing and examining the product has disclosed
that the alleged defect or malfunction in the product does not exist or was caused by the
Customer or any third persons misuse, neglect, physical abuse, water damage, unauthorised
attempts to open, exposure to extremely high temperatures, tampered with or repaired
by an unauthorised persons, this will not be covered under this warranty. Also charges may
apply to any product returned which has no fault found or if the warranty has expired or
been void.
This Warranty is also void if:
1. The warranty seal is broken or altered.
2. The warranty period has expired.
3. The product has been tampered with or repaired by an unauthorised person.
4. If the product has been dropped or damaged due to impact.
Our goods come with guarantees that cannot be excluded under the Australian Consumer
Law. You are entitled to a replacement or refund for a major failure and compensation for
any other reasonably foreseeable loss or damage. You are also entitled to have the goods
repaired or replaced if the goods fail to be of acceptable quality and the failure does not
amount to a major failure. For New Zealand customers, this warranty is in addition to statu-
tory rights observed under New Zealand legislation.
For all other countries, please visit www.ozcharge.com.au for details regarding obtaining
warranty service.

OC-RM400i - Owner’s Manual: Rev 1.0 - 12/19 - Specications subject to change without notice.