OZGENC MAKINA OMRM 113 User manual

Machine Operation Manual
www.ozgencmachine.com

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Contents
1. DOCUMENT ISSUING INFORMATION .................................................................................................. 5
1.1 After-sales Service ......................................................................................................................... 5
1.2 Certification Process...................................................................................................................... 6
1.3 Procedures to Follow..................................................................................................................... 7
2. SCOPE OF USER'S GUIDE ..................................................................................................................... 8
3. Machine Description ........................................................................................................................... 9
3.1 Machine Specifications................................................................................................................ 10
3.2 General Machine Size.................................................................................................................. 11
3.3 Machine Cutting Capacity ........................................................................................................... 12
4. General Machine Structure ............................................................................................................... 13
4.1 General Structure of Cutting Unit ............................................................................................... 14
4.2. General Structure of the Machine Body .................................................................................... 15
4.3 Saws Used in the Machine .......................................................................................................... 16
4.4 Locations and Features of Electrical Motors used in the Machine ............................................. 17
4.5 Features of User Control Panel ................................................................................................... 18
4.5 Features of Barcode Printer ........................................................................................................ 19
5. Machine Layout ................................................................................................................................. 20
6. OCCUPATIONAL SAFETY and MEASURES .......................................................................................... 21
6.1 Safety Switch ............................................................................................................................... 21
6.2 Safety and Accident Measures .................................................................................................... 21
6.3 Machine Usage and Misuse......................................................................................................... 21
6.4 General Safety Rules.................................................................................................................... 22
6.5 Maintenance Measures for Safety .............................................................................................. 22
6.6 Electrical Safety Rules.................................................................................................................. 22
6.7 Lighting Conditions...................................................................................................................... 23
6.8 Connections................................................................................................................................. 23
6.9 Earthing Requirements................................................................................................................ 23
7. Safety Equipment .............................................................................................................................. 24
7.1 Risky Areas and Warnings ........................................................................................................... 26
7.2 Noise Emission............................................................................................................................. 27
7.3 Disposal of Hazardous Substances .............................................................................................. 27
8. Machine Start-up............................................................................................................................... 28
8.1 Shipment ..................................................................................................................................... 28

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9. Machine Installation.......................................................................................................................... 31
9.1. Machine Placement.................................................................................................................... 33
9.2 Fixing on Ground ......................................................................................................................... 33
9.3 Start-up Preparation.................................................................................................................... 33
9.4 Electrical Connections ................................................................................................................. 33
9.5 Electrical Panel Scheme and Equipment Structure..................................................................... 34
9.6 Pneumatic Connections............................................................................................................... 36
10. Machine Use.................................................................................................................................... 39
10.1 Machine Start/Stop ................................................................................................................... 39
10.2 Turning on Machine .................................................................................................................. 39
10.4 Moving Equipment on Machine................................................................................................ 49
10.5 Adjusting Profile Press Pistons According to the Profile ........................................................... 51
10.5 Opening and Closing Top Press Pistons..................................................................................... 53
10.7 Tilting Cutting Units in Intermediary Angles ............................................................................. 54
10.8 Adjusting Saw Cutting Speeds ................................................................................................... 55
10.9 Saw Replacement ...................................................................................................................... 57
10.10 Cooling Water Spray Valve Adjustment .................................................................................. 58
10.11 Lubricating Machine Rails........................................................................................................ 61
10.12 Adding Lubricant to Conditioner............................................................................................. 63
10.13 Features and Use of Control Unit............................................................................................ 65
10.13.1 Manual Cutting Mode ...................................................................................................... 67
10.13.2 Cutting in Manual Cutting Mode...................................................................................... 71
10.13.3 Cutting Short Pieces in Manual Cutting Mode ................................................................. 76
10.13.4 Printing Barcode in Manual Cutting Mode....................................................................... 80
10.13.4 Cutting in Automatic Operation Mode............................................................................. 83
10.13.5 Automatic Operation Mode Screen ................................................................................. 84
10.13.6 Loading New Order in Automatic Operation Mode......................................................... 88
10.13.7 Loading Cutting List Using Load CSV Command in Automatic Operation Mode ............. 89
10.13.7 Profile Cutting in Automatic Operation Mode ................................................................. 93
10.13.8 Profile Cutting in Long Cutting Mode............................................................................... 95
10.13.9 Profile Cutting in Wedge Cutting Mode ........................................................................... 98
11. Calibrating the Machine ........................................................................................................ 101
11.1 Barcode Printer Settings and Operation Manual ............................................................... 106
11.2 Servo Alarm Codes and Meanings...................................................................................... 107

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12. General Maintenance Issues ......................................................................................................... 112
12.1 General Maintenance.............................................................................................................. 112
12.2 Conditioner Water Level Control ............................................................................................ 113
12.3 Cylinder Settings...................................................................................................................... 114
12.4 Cylinder Sensor Settings.......................................................................................................... 115
12.5 Setting the Conditioner ........................................................................................................... 116
13. Warranty Disclaimer...................................................................................................................... 117
13.1 Out of Warranty Situations ..................................................................................................... 118
14.Annexes .......................................................................................................................................... 119
14.1 Electric Circuit Diagram ........................................................................................................... 119
14.2 Pneumatic Scheme.................................................................................................................. 119
14.3 EXPLODED PICTURES AND LIST OF MATERIALS....................................................................... 119

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GENERAL INFORMATION
Includes general topics related to the user's guide.
1. DOCUMENT ISSUING INFORMATION
Özgenç Makina reserves the right to introduce technical changes.
1.1 After-sales Service
Address:
Nilüfer Organize Sanayi Bölgesi
113. Sk. No:23 Nilüfer
BURSA/TURKEY 16250
Contact:
Tel: [phone]
Fax: [phone]
E-mail: [email protected]
Note: Spare parts are supplied by our below-mentioned company.
Any necessary spare parts are delivered by M.S.K MOTOR KOMPRESÖR MAKİNA SAN.TIC.LTD.ŞTİ.
Tel: [phone]
Fax: [phone]
REVISION
1
2017

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1.3 Procedures to Follow
Warning symbols and phrases in this document should be taken into consideration.
These warning signs are intended to protect occupational health and avoid any hazard.
Beware of risk of burning your hands in case of
contact. Take necessary measures.
Caution!
A warning sign to prevent machines from
experiencing any damage.
NOTE
Used for warning purposes for proper use of
machine features.
CONTROL
Shows warning messages of operators which are
to be inspected.
Includes the equipment operators are required to
use during use

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2. SCOPE OF USER'S GUIDE
User’s guide is a document which must be read by the operating personnel before operating the
machine. This guide covers all the required information for machine use. Information about how
to provide long-term use of the machine and basic maintenance information is also contained
in this document. This guide helps users making correct of use of the software and mechanical
components. Although some equipment installed on the machine vary in shape, operating
principles remain the same.

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3. Machine Description
Designed for cutting PVC and Aluminum profiles
General Features:
Performs double side precision cutting of PVC and Aluminum profiles in 45°- 90° angles
and in angles within these ranges
Machine provides automatic adjustment in 45°- 90° angles and easy adjustment in the
angles within these ranges
High precision movement system with servo motor ( +/-0,1mm )
LCD Control Panel
PLC control system
500 step memory capacity including quantity and dimension of cuts
Automatic cutting program for profiles longer than 4 m
Aluminum wedge slicing program
Multiple language support
Left head is fixed and right head is movable
Ability to operate single or double head
Unit that supports profile between cutting heads
Conveyor system on the movable head to carry profiles
Adjustable cutting speed
Diamond saw diameter: 450 mm
Saw outlet distance is 148 mm and provides cutting ability for double 70 profiles
Secure cutting covers operate automatically with the pneumatic system
Specially designed shaving exhaust outlets
Full safety against occupational accidents
The power source protects the system from any sudden voltage change.
Option:
Hydropneumatic and Cooling Assembly for Aluminum cutting
CO –Cutting optimization: Computer to machine data transfer module and barcode
label printer

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3.1 Machine Specifications
Operating Voltage
Current
Used Force
400
6.4
5
Volt (V)
Ampere (A)
Kilowatt (Kw)
Operating Pressure
Used Force
6-8
30
BAR
Lt / Min.
Saw Details
ØD1
Ød1
b1 (saw thickness)
z (No. of teeth)
450
30
3
120
mm
mm
mm
Saw Rotating Angle
(Automatic)
A
B
45
90
Angle (°)
Angle (°)
Saw Motor
Number of Engines
Operating Voltage
Current
Used Force
2
380
4.8
2.2
Number
Volt (V)
Ampere (A)
Kilowatt (Kw)
Servo Engine
Number of Engines
Operating Voltage
Current
Used Force
1
400
2.6
0.4
Number
Volt (V)
Ampere (A)
Kilowatt (Kw)
Max. and Min. Profile
Dimensions that can be cut
at once
L ( max.)
L (min.)
4000
280
mm
mm
Machine Weight
910
Kilogram (Kg)

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3.2 General Machine Size
Machine Length: 5164 mm
Machine Width: 1564 mm
Machine Height: 1567 mm