OZGENC MAKINA OMRM 113 User manual

Machine Operation Manual
www.ozgencmachine.com

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Contents
1. DOCUMENT ISSUING INFORMATION .................................................................................................. 5
1.1 After-sales Service ......................................................................................................................... 5
1.2 Certification Process...................................................................................................................... 6
1.3 Procedures to Follow..................................................................................................................... 7
2. SCOPE OF USER'S GUIDE ..................................................................................................................... 8
3. Machine Description ........................................................................................................................... 9
3.1 Machine Specifications................................................................................................................ 10
3.2 General Machine Size.................................................................................................................. 11
3.3 Machine Cutting Capacity ........................................................................................................... 12
4. General Machine Structure ............................................................................................................... 13
4.1 General Structure of Cutting Unit ............................................................................................... 14
4.2. General Structure of the Machine Body .................................................................................... 15
4.3 Saws Used in the Machine .......................................................................................................... 16
4.4 Locations and Features of Electrical Motors used in the Machine ............................................. 17
4.5 Features of User Control Panel ................................................................................................... 18
4.5 Features of Barcode Printer ........................................................................................................ 19
5. Machine Layout ................................................................................................................................. 20
6. OCCUPATIONAL SAFETY and MEASURES .......................................................................................... 21
6.1 Safety Switch ............................................................................................................................... 21
6.2 Safety and Accident Measures .................................................................................................... 21
6.3 Machine Usage and Misuse......................................................................................................... 21
6.4 General Safety Rules.................................................................................................................... 22
6.5 Maintenance Measures for Safety .............................................................................................. 22
6.6 Electrical Safety Rules.................................................................................................................. 22
6.7 Lighting Conditions...................................................................................................................... 23
6.8 Connections................................................................................................................................. 23
6.9 Earthing Requirements................................................................................................................ 23
7. Safety Equipment .............................................................................................................................. 24
7.1 Risky Areas and Warnings ........................................................................................................... 26
7.2 Noise Emission............................................................................................................................. 27
7.3 Disposal of Hazardous Substances .............................................................................................. 27
8. Machine Start-up............................................................................................................................... 28
8.1 Shipment ..................................................................................................................................... 28

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9. Machine Installation.......................................................................................................................... 31
9.1. Machine Placement.................................................................................................................... 33
9.2 Fixing on Ground ......................................................................................................................... 33
9.3 Start-up Preparation.................................................................................................................... 33
9.4 Electrical Connections ................................................................................................................. 33
9.5 Electrical Panel Scheme and Equipment Structure..................................................................... 34
9.6 Pneumatic Connections............................................................................................................... 36
10. Machine Use.................................................................................................................................... 39
10.1 Machine Start/Stop ................................................................................................................... 39
10.2 Turning on Machine .................................................................................................................. 39
10.4 Moving Equipment on Machine................................................................................................ 49
10.5 Adjusting Profile Press Pistons According to the Profile ........................................................... 51
10.5 Opening and Closing Top Press Pistons..................................................................................... 53
10.7 Tilting Cutting Units in Intermediary Angles ............................................................................. 54
10.8 Adjusting Saw Cutting Speeds ................................................................................................... 55
10.9 Saw Replacement ...................................................................................................................... 57
10.10 Cooling Water Spray Valve Adjustment .................................................................................. 58
10.11 Lubricating Machine Rails........................................................................................................ 61
10.12 Adding Lubricant to Conditioner............................................................................................. 63
10.13 Features and Use of Control Unit............................................................................................ 65
10.13.1 Manual Cutting Mode ...................................................................................................... 67
10.13.2 Cutting in Manual Cutting Mode...................................................................................... 71
10.13.3 Cutting Short Pieces in Manual Cutting Mode ................................................................. 76
10.13.4 Printing Barcode in Manual Cutting Mode....................................................................... 80
10.13.4 Cutting in Automatic Operation Mode............................................................................. 83
10.13.5 Automatic Operation Mode Screen ................................................................................. 84
10.13.6 Loading New Order in Automatic Operation Mode......................................................... 88
10.13.7 Loading Cutting List Using Load CSV Command in Automatic Operation Mode ............. 89
10.13.7 Profile Cutting in Automatic Operation Mode ................................................................. 93
10.13.8 Profile Cutting in Long Cutting Mode............................................................................... 95
10.13.9 Profile Cutting in Wedge Cutting Mode ........................................................................... 98
11. Calibrating the Machine ........................................................................................................ 101
11.1 Barcode Printer Settings and Operation Manual ............................................................... 106
11.2 Servo Alarm Codes and Meanings...................................................................................... 107

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12. General Maintenance Issues ......................................................................................................... 112
12.1 General Maintenance.............................................................................................................. 112
12.2 Conditioner Water Level Control ............................................................................................ 113
12.3 Cylinder Settings...................................................................................................................... 114
12.4 Cylinder Sensor Settings.......................................................................................................... 115
12.5 Setting the Conditioner ........................................................................................................... 116
13. Warranty Disclaimer...................................................................................................................... 117
13.1 Out of Warranty Situations ..................................................................................................... 118
14.Annexes .......................................................................................................................................... 119
14.1 Electric Circuit Diagram ........................................................................................................... 119
14.2 Pneumatic Scheme.................................................................................................................. 119
14.3 EXPLODED PICTURES AND LIST OF MATERIALS....................................................................... 119

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GENERAL INFORMATION
Includes general topics related to the user's guide.
1. DOCUMENT ISSUING INFORMATION
Özgenç Makina reserves the right to introduce technical changes.
1.1 After-sales Service
Address:
Nilüfer Organize Sanayi Bölgesi
113. Sk. No:23 Nilüfer
BURSA/TURKEY 16250
Contact:
Tel: [phone]
Fax: [phone]
E-mail: [email protected]
Note: Spare parts are supplied by our below-mentioned company.
Any necessary spare parts are delivered by M.S.K MOTOR KOMPRESÖR MAKİNA SAN.TIC.LTD.ŞTİ.
Tel: [phone]
Fax: [phone]
REVISION
1
2017

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1.3 Procedures to Follow
Warning symbols and phrases in this document should be taken into consideration.
These warning signs are intended to protect occupational health and avoid any hazard.
Beware of risk of burning your hands in case of
contact. Take necessary measures.
Caution!
A warning sign to prevent machines from
experiencing any damage.
NOTE
Used for warning purposes for proper use of
machine features.
CONTROL
Shows warning messages of operators which are
to be inspected.
Includes the equipment operators are required to
use during use

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2. SCOPE OF USER'S GUIDE
User’s guide is a document which must be read by the operating personnel before operating the
machine. This guide covers all the required information for machine use. Information about how
to provide long-term use of the machine and basic maintenance information is also contained
in this document. This guide helps users making correct of use of the software and mechanical
components. Although some equipment installed on the machine vary in shape, operating
principles remain the same.

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3. Machine Description
Designed for cutting PVC and Aluminum profiles
General Features:
Performs double side precision cutting of PVC and Aluminum profiles in 45°- 90° angles
and in angles within these ranges
Machine provides automatic adjustment in 45°- 90° angles and easy adjustment in the
angles within these ranges
High precision movement system with servo motor ( +/-0,1mm )
LCD Control Panel
PLC control system
500 step memory capacity including quantity and dimension of cuts
Automatic cutting program for profiles longer than 4 m
Aluminum wedge slicing program
Multiple language support
Left head is fixed and right head is movable
Ability to operate single or double head
Unit that supports profile between cutting heads
Conveyor system on the movable head to carry profiles
Adjustable cutting speed
Diamond saw diameter: 450 mm
Saw outlet distance is 148 mm and provides cutting ability for double 70 profiles
Secure cutting covers operate automatically with the pneumatic system
Specially designed shaving exhaust outlets
Full safety against occupational accidents
The power source protects the system from any sudden voltage change.
Option:
Hydropneumatic and Cooling Assembly for Aluminum cutting
CO –Cutting optimization: Computer to machine data transfer module and barcode
label printer

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3.1 Machine Specifications
Operating Voltage
Current
Used Force
400
6.4
5
Volt (V)
Ampere (A)
Kilowatt (Kw)
Operating Pressure
Used Force
6-8
30
BAR
Lt / Min.
Saw Details
ØD1
Ød1
b1 (saw thickness)
z (No. of teeth)
450
30
3
120
mm
mm
mm
Saw Rotating Angle
(Automatic)
A
B
45
90
Angle (°)
Angle (°)
Saw Motor
Number of Engines
Operating Voltage
Current
Used Force
2
380
4.8
2.2
Number
Volt (V)
Ampere (A)
Kilowatt (Kw)
Servo Engine
Number of Engines
Operating Voltage
Current
Used Force
1
400
2.6
0.4
Number
Volt (V)
Ampere (A)
Kilowatt (Kw)
Max. and Min. Profile
Dimensions that can be cut
at once
L ( max.)
L (min.)
4000
280
mm
mm
Machine Weight
910
Kilogram (Kg)

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3.2 General Machine Size
Machine Length: 5164 mm
Machine Width: 1564 mm
Machine Height: 1567 mm

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3.3 Machine Cutting Capacity

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4. General Machine Structure
1
Electrical Panel
2
Profile Carrying Conveyors
3
User Control Panel (Panel Pc ) “Optional”
4
Barcode Printer "Optional"
5
Protection Cover
6
Saw Protection Cover

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4.1 General Structure of Cutting Unit
1
Hydropneumatic Piston "Optional"
2
Saw Movement Pistons
3
Cutting Unit Movement Piston
4
Profile Top Press System
5
Short Profile Cutting Gauge
6
Piston Clamp
6
Cutting Unit Intermediary Angle Adjustment Handle
7
Profile Side Press Piston
8
Protection Sheet Cover
Hydropneumatic Piston option; This is a special product of our company. It absorbs vibrations
caused by pneumatic movement of the saw during aluminum profile cutting and provides a stable
cutting with a smooth surface finish. Cutting speed can be adjusted using the speed adjustment valve
connected to hydropneumatic piston

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4.2. General Structure of the Machine Body
1
Movable Head Servo Motor
2
Cable Conduit Sheet
3
Toothed Rack

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4.4 Locations and Features of Electrical Motors used in the Machine
No.
Motor Type
Quantity
Used Force
1
Asynchronous
2
2,2 Kw
2
Servo
1
0,4 Kw

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4.5 Features of User Control Panel
Brand:
Weintek
Model :
cMT-iPC15
Display
Dimension:
15’’ (Touch)
Resolution:
1024x768
Memory:
32 GB and RTC
Case:
Aluminum
Processor:
Intel ATOM E3827
RAM :
4 GB

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4.5 Features of Barcode Printer
Brand:
Argox
Model :
OS-214 Plus
Printing Method:
Direct thermal (Printing without ribbon)
Label type:
Continuous form with center gap, Black Mark (separated with a black line)
Label Outer
Diameter:
Max. 109 mm
Size of Paper
Used:
100x35 Thermal

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5. Machine Layout
During machine installation, take the range of motion into account to operate the machine. Also, leave a
suitable distance for the machine’s panel caps to open. Take following measures into account for safe
operation.
500 mm
1000 mm
500 mm
For safe operation, prevent anyone except for trained staff to go beyond the
safety distances given in the next page.
3000 mm
Take the following ceiling
height into account for
proper operation of
machine.
1000 mm

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6. OCCUPATIONAL SAFETY and MEASURES
6.1 Safety Switch
This section contains information required for safe use of the machine and general equipment.
6.2 Safety and Accident Measures
Required warnings regarding accidents and measures to be taken are given in the User's Guide.
Still, user is responsible for warning and guiding workplace employees for complying with
occupational safety rules. Workplace officers are responsible for performing required practical
follow-ups. Operator must have full command over safety rules of the machine before starting
to operate it. Current safety components at the time of machine delivery must be kept intact.
Manufacturing company cannot be held legally accountable for any accident and safety gap
resulting from operation not compliant with use and safety requirements of the machine. Such
risks shall also affect warranty conditions. Manufacturing company shall not be responsible for
any accident and fault that may result from use of machine and equipment outside its
instructions. Any critical part requiring replacement due to wearing etc. of the machine and other
equipment must be immediately replaced.
Operator is responsible for use, cleaning, adjustment, operation, maintenance etc.
6.3 Machine Usage and Misuse
OMRM 113 is designed for cutting PVC and Aluminum profiles Any machine fault and
occupational safety gap other than those resulting from procedures are under user’s
responsibility.

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6.4 General Safety Rules
OMR 113 Double Head Cutting machine is suitable for only one single operator. Operator must
not operate the machine in case of any lack of attention caused by drugs, alcohol or medication.
Operator must check the machine and components prior to operation. It should be ensured that
the main switch is turned off during routine maintenance. Power and pneumatics must also be
switched off. Any pressure must be discharged in case any hydro-pneumatic equipment is used.
Do not replace the equipment and safety parts on the machine. Do not lift the safety device
and barriers. Operator must wear a uniform suitable for machine and manufacturing
requirements. Operator must not wear any rings, bracelets etc. which may cause an accident.
Employees with long hair must use hair nets, if necessary. The machine must be installed in
accordance with the training provided by M.S.K.
6.5 Maintenance Measures for Safety
All maintenance procedures must be performed by expert technicians who have command over
the periodical technique. Use predefined equipment for machine maintenance.
6.6 Electrical Safety Rules
Severe occupational accidents and injuries may take place in case of failure to comply with the
following safety rules. Any electrical intervention and maintenance must be performed by an
engineer. All procedures must be performed using proper and isolated equipment. Take notice
of safety signs and do not remove them. Do not make any addition and subtraction on the
voltage line. Use original spare parts and equipment. Do not make any change in circuits. Turn
electrical hardware off prior to any cleaning procedure. Make sure that the main cabinet and
cabinet doors are closed. Cut the power from the main switch in case of fire. Use a proper fire
extinguisher.
Note: Hardware panel locks must remain in the possession of authorized staff.